Instruction/ maintenance manual of the product K6860631 Chrysler
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K6860631 – WI-FI ROUTER Click on the desired vehicle to take y ou directly to the vehicle specific instructions. 08 RAM/09 RAM HEAVY DUTY – REGULAR CAB 08 RAM/09 RAM HEAVY DUTY – QUAD CAB 09 RAM.
1 WI-FI ROUTER DODGE RAM-REGULAR CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4.
2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel.
3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e.
4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle .
5 22. Remove the three b olts (1) that secure t he rear stor- age compartment ( 2) to the fl oor panel ( 3) and remove the storage co mpartment fr om the rear cab tri m panel (4). 23. Remove the cap (1) and t hen the bolt (2) tha t secures the seat b elt (3) to th e top of th e B-pilla r (4) and p osi- tion the seat belt out of the way .
6 28. R emove the utility hoo ks (3) from the rea r cab trim panel (1) an d remove the tr im panel. 29. Instal l the Wi-Fi router to th e rear cab trim panel with the provided mater ials. 30. Make a small cut in t he rear cab trim panel an d route the Wi-Fi route r connector through 31.
7 40. Place t he strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires.
8 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Place the lowe r B-pillar trim pan el (3) into position a nd engage the r etaining t abs that se cure the tr im panel to the B-pilla r (4).
9 50. Install the storage compartment (2) to the rear cab and install t he three fasteners (1) tha t secure the rear stor- age compartment t o the fl oor panel (3). 51. Place the cowl trim panel (1) into position and eng age the retaini ng tabs to the door sill (3).
10 52. Engag e the glove box (1) hinge s to the instrument panel. 53. Press the two g love box stop s (2) and raise th e glove box upward. 54. Close the glove box. 55. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs.
11 59. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 60. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully .
12 62. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 63. Install the inserts. 64. Instal l the gear shift lever extension.
13 66. If equipped with a ful l console, Install t he front base (2). 67. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 68. Inst all the console bezel (1) and engage the seven front console bezel clips (2).
1 WI-FI ROUTER DODGE RAM-QUAD CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4.
2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel.
3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e.
4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle .
5 22. Using a s mall fl at-blade d tool, carefully op en the two fastener covers ( 2) located on the grab handl e (1). 23. Remove the tw o bolts (3) th at secure the grab handle to the B-pillar and remo ve the grab ha ndle.
6 26. Using a tri m stick C-4755 or equivalen t, disengage the retaining ta bs that secu re the lower B-p illar trim pan el (1) to the B-pilla r (2). 27. Remove th e seat belt (3) from th e lower B-pillar trim panel through t he slot provided and re move the trim panel.
7 33. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s of the sill trim pane l (1) from the reta iner clips in t he rear door si ll (2) and r emove the tri m panel. 34. Inst all and secure t he wi- fi rout er to the fl oor .
8 40. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires.
9 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Engag e the retaining tabs o f the sill trim pa nel (1) re- tainer clip s in the rear door sill (2) and i nstall the sill trim panel .
10 49. Position the upper C -pillar trim pan el (5) to the C-pilla r (4). 50. Engage the re taining tab s that secure the up per C-pil- lar trim panel to the C-pillar . 51. Install the b olt (2) that s ecures the se at belt (3) to th e top of the C-pilla r .
11 59. Install the grab h andle (1) onto the B -pillar and install t h et w ob o l t s( 3 ) . T i g h t e nt h eb o l t st o6N · m( 5 5i n . lbs.). 60. Close the two fasten er covers (2) located on the grab handle. 61. Posit ion the cowl trim panel ( 1) onto the door sill ( 3).
12 63. Engag e the glove box (1) hinge s to the instrument panel. 64. Press the two g love box stop s (2) and raise th e glove box upward. 65. Close the glove box. 66. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs.
13 70. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 71. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully .
14 73. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 74. Install the inserts. 75. Instal l the gear shift lever extension.
15 77. If equipped with a ful l console, Install t he front base (2). 78. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 79. Inst all the console bezel (1) and engage the seven front console bezel clips (2).
1 WI-FI ROUTER DODGE RAM-REGULAR CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4.
2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel.
3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e.
4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle .
5 22. Remove the three b olts (1) that secure t he rear stor- age compartment ( 2) to the fl oor panel ( 3) and remove the storage co mpartment fr om the rear cab tri m panel (4). 23. Remove the cap (1) and t hen the bolt (2) tha t secures the seat b elt (3) to th e top of th e B-pilla r (4) and p osi- tion the seat belt out of the way .
6 28. R emove the utility hoo ks (3) from the rea r cab trim panel (1) an d remove the tr im panel. 29. Instal l the Wi-Fi router to th e rear cab trim panel with the provided mater ials. 30. Make a small cut in t he rear cab trim panel an d route the Wi-Fi route r connector through 31.
7 40. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires.
8 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Place the lowe r B-pillar trim pan el (3) into position a nd engage the r etaining t abs that se cure the tr im panel to the B-pilla r (4).
9 50. Install the storage compartment (2) to the rear cab and install t he three fasteners (1) tha t secure the rear stor- age compartment t o the fl oor panel (3). 51. Place the cowl trim panel (1) into position and eng age the retaini ng tabs to the door sill (3).
10 52. Engag e the glove box (1) hinge s to the instrument panel. 53. Press the two g love box stop s (2) and raise th e glove box upward. 54. Close the glove box. 55. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs.
11 59. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 60. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully .
12 62. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 63. Install the inserts. 64. Instal l the gear shift lever extension.
13 66. If equipped with a ful l console, Install t he front base (2). 67. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 68. Inst all the console bezel (1) and engage the seven front console bezel clips (2).
1 WI-FI ROUTER DODGE RAM, QUAD/CREW CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the negati ve battery cable.
2 7. Remove t he cap (1) and then th e bolt (2) that secure s the seat be lt (3) to th e top of the C -pillar (4) an d posi- tion the seat belt out of the way . 8. Using a trim sti ck C-4755 or equiva lent, disengage the retaining tabs th at secure the up per C-pillar trim pan el (5) to the C-pillar an d remove th e trim panel .
3 13. Instal l and secure the Wi-Fi r outer to the fl oor wit h the provided material. 14. Route t he Wi-Fi powe r harness from t he router al ong the sill securing where necessary . FULL CENTER CONSOLE 15. Remove the r ubber mat (1). 16. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s of the shifter b ezel ring (2).
4 17. Remove the two cen ter console retai ners (1). 18. Using a tri m stick C-4755 o r equivalent, disenga ge the retain ing tabs and remove t he center consol e trim (2). 19. Disco nnect the power outlet (1). 20. Route t he Wi-Fi power harness behi nd the glove box and up to the key on power out let and cut to lengt h.
5 WITHOUT FULL CENTER CONSOLE 21. Using a tri m stick C-4755 o r equivalent, disenga ge the retaini ng tabs and remove the lower be zel panel (1) . 22. Remove the two lower screws securin g the cup holder to the IP . 23. Fold th e cup holder down and lower the cup hol der (2) close out panel by depressin g the tab at the top of the panel.
6 33. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 34. Repeat the previous two steps for t he ground side wires. 35. Solder ( 3) the connection ( 2) together using r osin core sol- der (1).
7 37. Install the center co nsole trim (2). 38. Install the two reta iners (1). 39. Inst all the rubber mat (1). 40. Instal l the shifter bezel ri ng (2).
8 WITHOUT FULL CENTER CONSOLE 41. Instal l the lower IP surround t o the vehicle. 42. Connect th e power outlet electri cal connectors and i n- stall the po wer outlet trim panel. 43. Close the cl ose out panel by depressi ng the tab at the top of the panel.
9 52. Position the upper C -pillar trim pan el (5) to the C-pilla r (4). 53. Engage the re taining tab s that secure the up per C-pil- lar trim panel to the C-pillar . 54. Install the b olt (2) that s ecures the se at belt (3) to th e top of the C-pilla r .
1 WIFI ROUTER 300/CHARGER/CHALLENGER PROCEDURE STEPS: 1. Remove the spare tire cover . 2. Disconnect the negative battery cable. (2) Aug 08, 2008 K6860631 Rev .
2 3. Remove the Power Distribution Center (PDC) by pressing the releasing tabs (1) and pulling the PDC straight up. 4. Remove the back cover of the PDC (2).
3 5. Locate the F981 (RD/BR) circuit (1) going to fuse 18. Refer to the wire schematic. Aug 08, 2008 K6860631 Rev . 1.
4 6. Measure the appropriate length of wire so that the wire harness will reach the router from the PDC. 7. Remove onehalf (1/2) inch of insulation from each wire that needs to be spliced. 8. Place a piece of adhesive lined heat shrink tubing on one side of the wire.
5 18. Secure the WiFi Router (1) with the supplied fasten ers on the back of the passenger rear seat (2). Mea sure 230 mm (9.1 in.) from the bottom of the seat back (3) to the top of the WiFi Router . 19. The WiFi Router (3) should be 50 mm (2 in.
1 WI-FI ROUTER DODGE CALIBER PROCEDURE STEPS: NOTE: Using a test light , ensure the power outlet being used i s ignition switched. Power must not be present with the igniti on in the OFF position. 1. Disconnect and i solate the negati ve battery cable.
2 10. Fol d the seats f orward. 1 1. Remove the nut (5) and bol ts (6) and remove t he 40% seat back (4). 12. Using spe cial tool C-4755, pry off the lower B-pillar trim. 13. Remove from vehicle. 14. Using tri m stick C-4755, p ry up the scuf f plate.
3 17. Pull up on the front corner of the quarter tr im and re- lease the clip. 18. Release th e remaining clips and re move the left quar- ter panel trim fr om vehicle. 19. Remove the lower steer ing column cover . 20. Pull up on shi fter knob (1) and remove.
4 22. Remove the two screws (1 ). 23. Pul l on side of housi ng (1) and unsnap hou sing tabs. 24. Disconne ct console housing wire connector (2 )a n di n - strument panel conn ector (3). 25. Remove from vehicle. 26. Mount th e router to the lef t quarter trim panel wit h the provided materials .
5 30. Instal l the quarter t rim panel to the veh icle, ensuring the clip retai ners engage. 31. Route the antenna cable along the left side of the vehi- cle, across the lower instrument panel brace and over to the shifter housing at the cigarette lighter connect or , securing along t he way and cut to the prop er length.
6 36. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 37. Repeat the previous two steps f or the ground s ide wires. 38. Solder ( 3) the connection (2) togethe r using rosin core solder (1).
7 40. Connect ce nter console housing wire connecto r (2) with instrument panel connector ( 3). 41. Place cons ole housing (1 ) over shifter le ver ensuring console tabs seat properl y . 42. Install th e two sc rews (1) . 43. Insert be zel (2) locator t o shif ter pod (3).
8 47. Install the lower st eering column cover . 48. Place scuf f plate (1) ont o door sill (2). 49. Align scuff plate tabs with d oor scuff holes. 50. Hand press scu ff plate ensuring tabs are properly seated. 51. Install t he left side lower cowl tri m panel.
9 54. Instal l the 40% seat section (4 ) over the stud and seat bracket and inst all the seat br acket bolts (6). 55. T ighten the seat bracket bolts ( 6) to 46 N·m (34 ft. lbs.). 56. Install th e nut (5). 57. T i ghten the nuts (5 and 3) to 80 N·m (60 ft .
1 WI-FI ROUTER JEEP COMMANDER PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable.
2 1 1. Remove the cowl trim panel (1) . 12. Lower the gl ove box by depressing the two tabs at t he top of the glove box and loweri ng the glove box. 13. Remove the glove box. 14. Remove the sound i nsulator fro m the passenger side lower instr ument panel.
3 23. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 24. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 25. Repeat the previous two steps for t he ground side wires.
4 27. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 28. With t he passenger seat on t he bench, unclip the heated seat modu le (HSM) and reroute the HSM and wiring harness as shown.
5 38. Squar ely position the ro uter (1) on the l ower seat frame (2) a s shown and secure in place wit h the velcro provided . 39. Connect the electr ical connectors t o the center be zel and install t he center bezel to the i nstrument panel. 40. Instal l the sound insulator to the passenge r side lower instrume nt panel.
6 43. Instal l the passenger door scuf f plate (1). 44. Place the shifter in park and release the parking brake. Aug 08, 2008 K6860631 Rev . 1.
1 WI-FI ROUTER JEEP COMP ASS PROCEDURE STEPS: NOTE: Using a test light, ensure the ci garette light er outlet being used is igniti on switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the batt ery negative cab le.
2 1 1. Locate the cigarette li ghter outlet wi ring harness. 12. Cut each wire and remo ve 13 mm (0.5 in.) of insula- tion from each wir e that needs to be solde red/splice d. 13. Pla ce a piece of suppl ied adhesive li ned heat shri nk tubing on one side of ea ch cut wire.
3 18. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 19. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing.
1 WI-FI ROUTER DAKOT A PROCEDURE STEPS: 1. Disconnect and isolate t he negative battery cable. W ARNI NG: T o avoid personal injury or death, when handling a seat belt tensi oner retractor , exercise proper care to keep fi ngers out from under the retract or cover and away from the seat belt webbing where it exits from the retractor cover .
2 5. T o acce ss the rear door sill scuff plate for remov al, use a trim stick C-4755 or eq uivalent to disengag e enough of the retaining ta bs (2) that secure the door sill scuf f plate end of t he cowl trim panel to the retainin g clips in the front do or sill.
3 QUAD CAB 12. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s that secure the d oor sill scuff plate (1) end of the cowl trim panel to the ret aining clips (2) in the front door sil l (3).
4 ALL 18. Route and secure the Wi-Fi harness along scuff plates to the instru ment panel. 19. Using a tri m stick C-4755 or equival ent, separate the end cap retaining c lips and remo ve the end cap. 20. Pull the park brake release h andle (1) o ut, release t he clip (2) and discon nect the release rod ( 3).
5 23. Remove the two screws (3 ). 24. Using a tri m stick C-4755 or equival ent, separate the four retainin g clips (1) an d remove th e bezel (2). 25. Disco nnect the electrical connect ors and rem ove the bezel. 26. Route and secu re the Wi-Fi harness across the steering col umn opening to the cent er stack a nd cut to length.
6 31. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 32. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 33. Repeat the previous two steps f or the ground s ide wires.
7 Center the heat shr ink tubing (2) over the solder joint and heat using a heat g un. Heat the joi nt until the tubi ng is tightly se aled and sealant (1) comes out o f both ends of the tubing. 35. Connect the el ectrical connect ors. 36. Instal l the center bezel (2) and seat the four re taining clips (1) fully .
8 38. Posi tion the column co ver against th e reinforcement and route the bra ke release rod thr ough the hole in cover . 39. Seat t he upper ret aining clip s (1) fully and install the bottom and side screws (3) . 40. Connect the release rod (3) to th e release handle ( 1) and secure the attachment clip (2 ) fully .
9 CLUB CAB 42. Posit ion the cowl tri m panel (1) in t he vehicle with t he door sill scuf f plate end (2) of t he trim panel angled upward. Seat the upper outer end of the trim p anel underneath t he dash panel and en gage the retai ning tabs that se cure the trim pa nel to the cowl.
10 46. Using hand pressur e, push the retractor cover (1) downward over the r etractor (3) far enough to engage the two locator pi ns in the top of the inboard cover half with the locat or holes in the top of th e retractor . 47. Install the two plastic pu sh-pin retainers (2) that se- cure the retractor co ver to the retractor .
11 50. Alig n the retainin g tabs (2) on the rear door sill scuff plate (1) wi th the retai ning clips in the rear door sill and engage the ret aining tabs tha t secure the scuf f plate to the door sill. 51. Lower the dr iver's side rear seat . ALL 52.
1 WI-FI ROUTER DURANGO/ASPEN PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect t he battery ne gative cable.
2 3. Remove the passenger side cowl t rim panel. 4. Open the glove box and squeeze the stop tabs inward. Aug 08, 2008 K6860631 Rev . 1.
3 5. Lower the glo ve box and relea se the hinge s (1) using at w i s t i n gm o t i o na n dr e m o v et h eg l o v eb o x . 6. If equipp ed, Using a trim stick C- 4755 or equiv ale nt remove the cu p holder asse mbly (1). Aug 08, 2008 K6860631 Rev .
4 7. Remove the two screws (2) and remove the bezel (1). 8. Disconnect the electri cal connectors and rem ove the bezel. 9. Install and secure th e Wi-Fi router under t he p assen- ger seat wit h the material s provided. 10. Cut a small slice in the carpet u nder the passen ger seat.
5 18. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 19. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 20. Repeat the previous two steps f or the ground s ide wires.
6 22. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tu b- ing is tightl y sealed and sealant (1) comes out of both ends of the tubin g. 23. Connect the ele ctrical connectors and inst all the bezel.
7 25. If equ ipped, Install t he cup holder assembly ( 1) by snapping int o place. 26. Position t he glove b ox and twist the b ox tabs (2) o nto t h eh i n g e s( 1 )u s i n gat w i s t i n gm o t i o na si n d i c a t e d . Aug 08, 2008 K6860631 Rev .
8 27. Close the box and squeeze the stop tabs i nward and engage into t he instrument panel . 28. Install th e passenger side cowl trim panel (1). Aug 08, 2008 K6860631 Rev .
9 29. Install the passenger side f ront door sill scuf f plate (1) . 30. Connect t he battery negat ive cable. Aug 08, 2008 K6860631 Rev . 1.
1 WI-FI ROUTER GRAND CHEROKEE PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect the neg ative batter y cable.
2 5. Remove the upper liftgat e trim panel. Using trim stick C-4755 or equ ivalent, disengage t he retaining tabs that secure the up per liftgate tr im panel to the retaini ng clips in t he liftgate op ening and remove the trim panel . 6. Remove th e D-pillar trim panel.
3 12. Remove the hush panel fro m underneath the instru- ment panel. 13. Remove th e nut that secures th e cowl trim pane l to the mounting bracke t. 14. Remove the cowl t rim panel. 15. Remove the shifter tr im (1) and bezel (2). 16. Remove the center stack bezel (2).
4 17. Route and se cure the Wi-Fi power harn ess from rear quarter pan el, along the passe nger side and under- neath the door sill scu ff plate . 18. Route an d secure the power harness under the gl ove box and behind t he center stack. NOTE: Do not use the power outlet wi ring for the Wi-Fi Router .
5 CAUTION: Do not use acid core solder . 25. Solder (3 ) the connection (2) together usi ng rosin core type solder ( 1) only . 26. Center the heat shr ink tubing (2) over the joi nt and heat using a hea t gun. Heat the joint unti l the tubing i s tightly sealed an d sealant (1) comes out of b oth ends of the tubing .
6 28. Instal l the shifter trim (2 ) and bezel (1). 29. Ali gn the fastener hole in the co wl trim pa nel with the stud on the mounti ng bracket and then se at the trim panel onto th e mounting bracke t. 30. Inst all the nut that secure s the cowl trim panel to the mounting bracke t.
7 37. Position the loa d fl oor in the vehicle. Route the twisted pair wire harness (2) throu gh the bottom of the fl oor and connect the harness to the Wi-Fi Router con nec- tor . 38. Install the two nuts t hat secure the load fl oo r to the fl oor panel.
8 43. Install the lif tgate scuff plate. 44. Posi tion the loca ting tabs on t he bottom of th e upper C-pillar trim panel into the slots in the top of the q uarter trim panel .
1 WI-FI ROUTER JOURNEY PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and isolate t he negative battery cable.
2 5. Open the storage bin lid. 6. Secure th e Wi-Fi rout er (1) to the fl oor wit h the mate- rials provi ded. ALL 7. Plug the Wi-Fi power har ness into the Wi- Fi router . 8. Route the Wi-Fi power harness over the to p of the storage box and down the quarter trim panel.
3 12. Usi ng a trim stick C-4755, disengage the cowl trim panel clips from the corresponding l ocations in the sheet metal. 13. Remove the cowl tr im panel from the vehi cle. 14. Remove the passenge r side closeout panel push pi ns fastening t he closeout panels to the bottom of the in- strument panel.
4 20. Remove the push pin retainers by pressing the ce nter inward to re lease then prying the r etainer out of t he storage bin. 21. Using Power Outle t Remover 9857 (4). Inse rt the tool with tips against bosses (1). 22. Pul l out the base (3) through mounti ng rin g by gently rocking power outlet remover .
5 24. Route the Wi-Fi power harness under the carpet to the back of the stora ge bin through the key on power out- let, slightly p ulling back on the storage p anel to gain access. 25. Cut t he Wi-Fi power harn ess to length. 26. Locat e the cigarette l ighter outl et wiring harne ss.
6 31. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 32. Repeat the previous two steps for t he ground side wires. 33. Solder ( 3) the connection ( 2) together using r osin core sol- der (1).
7 35. Install the p ushpin reta iners (2) into t he lower bin . 36. Connect th e wire harness conn ectors to the power outlet. 37. Instal l power outlet to t he instrument panel . 38. Position the cowl trim p anel (1) to vehicle. 39. Hand pr ess cowl tr im panel to corre sponding holes in sheet metal.
8 43. Instal l the seat back gap h ider retainers to the rear storage box. STORAGE BOX – 5 P ASSENGER 44. Install the load fl oor ass embly (3). 45.
1 WI-FI ROUTER MINIV AN PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Move the passenger seat to the f ull rearward positio n.
2 6. Secure the Wi-Fi Rout er under the passenger seat (1) with the su pplied tie straps and V elcro® tape (3). 7. Connect the power harness c onnector (2) to the Wi-F i router . NOTE: Do not use the power out let for the power suppl y to the Wi-Fi ro uter .
3 13. Using crim ping tool (1), Mopar® p/n 0501 9912AA or equivalent , crimp the spli ce clip and wires toget her . 14. Repeat t he previous two steps for the ground side wires. 15. Solder (3 ) the connection (2) together usi ng rosin core solder (1).
4 17. Posit ion storage bin int o place and connect the elec- trical conne ctors 18. Seat the stor age bin and engage the spring cl ip retain- ers. 19. Instal l the six fast eners (2) on bot h sides of the stor- age bin. 20. Connect the negat ive battery cable.
1 WI-FI ROUTER DODGE NITRO, JEEP LIBER TY PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable.
2 10. Remove the passen ger side cowl panel. 1 1. Position the f ront passenger s eat forward and fol d down. 12. Using tri m stick C-4755 or equi valent, pry out the screw cover from t he top of the tri m panel (2), remove the screw . 13. Remove the trim by sliding up an d out of the B-pillar lower trim.
3 17. Fold do wn the rear seat. 18. Remove the load fl oor panel (1) fro m the load fl oor (2) and the rea r seat bracke t (3). 19. Using tri m stick C-4755 or equi valent, pry out the screw cover from the top of the C-pillar trim pa nel (2), remove the screw .
4 23. Remove the sc rews and the carg o tie downs. 24. Remove t he quarter trim p anel (1), b y carefully pulling at the clip location s (3). NOTE: The load fl oor on Jeep Liber ty must be removed i n order to route t he Wi-Fi router harness. Repeat steps 1 1 through 24 on the drivers si de to remove the load fl oor assembly .
5 33. Locat e the cigarette l ighter outl et wiring harne ss. 34. Cut each wire and remove 13mm (0.5 in.) of insulation from each wire that needs to be sol dered/spliced. 35. Pla ce a piece of suppl ied adhesive li ned heat shri nk tubing on one side of ea ch cut wire.
6 40. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 41. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing.
7 47. Instal l the load fl oor panel (1) to the loa d fl oor (2). I n- stall the rear sea t bracket (3) using hand pressure to seat the clips. 48. Retur n the rear seats in t he upright positi on. 49. Align and in stall the B-pillar trim panel clip s (3) rear- ward and into t he quarter tr im panel.
8 57. Align and insta ll the cowl trim cove r by sliding the rear tabs of the cow l trim cove r under the B-p illar trim. 58. Using han d pressure, install th e clips (3) i nto the body and the A-pilla r (2). 59. Install the cl ose out panel and fasteners.
1 WI-FI ROUTER CHYRSLER P ACIFICA PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable.
2 10. Using a trim stick or equ ivalent, caref ully remove the A-pillar trim panel (3 ) from the body side a ssembly (2), disengagi ng the spring cl ip retainer s (1). 1 1. Remove the passenger f ront door sill plate (2) by pry- ing up on th e sill plate, diseng aging the ret ai ners (3) from the door sill (1) and removing from the ve hicle.
3 13. Remove the passenger rear doo r sill plate (3) by pry- ing up on th e sill plate, diseng aging the retai ners (1) from the door sil l and removing from the ve hicle. 14. Carefully p ry the front a nd rear e nds of the B-pillar up to dise ngage the reta iners.
4 24. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 25. Repeat the previous two steps f or the ground s ide wires. 26. Solder ( 3) the connection (2) togethe r using rosin core solder (1).
5 30. Install the lo wer B-pillar to the vehicle. 31. Instal l the passenger rear door sill pl ate. 32. Instal l the passenger side cowl trim panel (2) to the vehicle. 33. Instal l the passenger front door sill plate (2) ensur ing the retain ers are engaged.
6 34. Using a trim stick or equ ivalent, caref ully remove the A-pillar trim panel (3 ) from the body side a ssembly (2), disengagi ng the spring cl ip retainer s (1). 35. Install the A-pillar trim p anel (3) to the body side as- sembly (2), engaging th e spring clip retai ner s( 1 ) .
7 41. Place the center console bezel (1) into position and connect the electrical con nector (2). 42. Install the c enter con sole beze l ensuring th e retaine rs engage. 43. Install the shifter bezel. 44. Place th e shifter in P ARK and release the parking brake.
1 WI-FI ROUTER JEEP P A TRIOT PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. 1. Disconnect and i solate the negati ve battery cable.
2 10. Fol d the seats f orward. 1 1. Remove the nut (5) and bolt s (6) and remove the 40 % seat back (4). 12. Using tri m stick C-4755 or equivalent, pry of f the lower B-pillar trim. 13. Remove from vehicle. 14. Using trim st ick C-4755 or equivalent, pry up the scuf f plate.
3 17. Pull up on the front corner of the quarter tr im and re- lease the clip. 18. Release th e remaining clips and re move the left quar- ter panel trim fr om vehicle. 19. Remove the lower steer ing column cover . 20. Pull up on shi fter knob (3) and remove.
4 23. Look i nside and note posit ion of the retai ning bosses. 24. Using speci al tool 9857 Power Outlet Remo ver (4), in- sert the tool f orcing bosses (1) ou t of base. 25. Pull out the b ase (3) throug h mounting ring b y gently rocking pliers. 26.
5 34. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 35. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 36. Repeat the previous two steps f or the ground s ide wires.
6 38. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tu b- ing is tightl y sealed and sealant (1) comes out of both ends of the tubin g. 39. Connect the el ectrical connector to t he cigare tte lighter ou tlet and fi rmly seat the outlet to the shifte r housing.
7 45. Place scuf f plate (1) ont o door sill (2). 46. Align scuff plate tabs with d oor scuff holes. 47. Hand press scu ff plate ensuring tabs are properly seated. 48. Install t he left side lower cowl tri m panel. 49. Insert lower tabs o n B-pillar lowe r trim (1) on to sill panel.
8 55. Posit ion the seat backs (3 ) up and latch. 56. Inst all the belt buckle s (1) and install the bo lt (2). 57. T i ghten the buckle bol t to 66 N·m (49 ft.
9 64. Locate t rim clips and ali gn metal clip s to lift gate in ner . 65. T ap on panel at each trim clip location (2) until properly seated. 66. Inst all the left cargo net D-rin g, if equipped. 67. Instal l the cargo fl oor . 68. Instal l the rear tonneau cover , if equ ipped.
1 WI-FI ROUTER PT CRUISER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the batt ery negative cab le.
2 12. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 13. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 14. Repeat the previous two steps for t he ground side wires.
3 16. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 17. Position th e center conso le into the vehic le.
1 WI-FI ROUTER SEBRING SEDAN/A VENGER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and isolate t he negative battery cable.
2 6. Using a trim stick (special tool #C-4755) or equivalent, gently pry out on the center bezel. 7. Position asi de the center bezel t o access the key on power outlet. SEBRING SEDAN 8. Using a trim stick speci al tool #C-4755 or equ ivalent, gently pr y out on the e dge of the conso le bezel (1) and pull outward.
3 1 1. Using trim stick C -4755 disengage clips holding door sill scuff panel (3) an d (5) to doo r sill. 12. Starting at th e forward end of th e door sill scuff panel, pull upwa rd on the sil l scuf f panel in o rder to di sen- gage the cli ps (2) attachi ng the sill scuf f panel to t he door opening fl ange (4).
4 Secure the Wi-Fi rou ter to the back lower left cor ner of the passenger sid e seat with the provide d materials. 17. Route t he Wi-Fi power harness (2) down quar ter trim panel (1). 18. T uck the Wi-Fi power harness u p under the qu arter trim panel .
5 20. Route t he Wi-Fi power harness (1) under carp et to the front center console (2) and cut to l ength. 21. Locat e the cigarette l ighter outl et wiring harne ss. 22. Cut each wire and remove 13mm (0.5 in.) of insulation from each wire that needs to be sol dered/spliced.
6 26. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 27. Repeat the previous two steps for t he ground side wires. 28. Solder ( 3) the connection ( 2) together using r osin core sol- der (1).
7 30. Positi on cowl trim panel to vehicle. 31. Hand pr ess cowl tr im panel to corre sponding holes in sheet metal (2). 32. Pla ce door sill trim panel ( 3) and (5) into positio n 33. Align locato r tab to the loca tor slot in d oor sill (2). 34. Pushi ng downward on sill trim panel t o engage tabs and attachin g clips to the door sill.
8 A VENGER 35. Alig n the center bezel over t he slots and fi rmly snap into place. 36. Snap the be zel (1) fi rmly onto the center console bezel. 37.
9 38. Position b in (1) into c enter con sole and fi rm ly snap into place. 39. Connect the negat ive battery cable. SEBRING SEDAN 40. Connect the key on power outlet connecto r . 41. Posit ion the consol e bezel (1) ove r the retain ing slots and fi rmly snap the console bezel (1) i nto place.
1 WI-FI ROUTER DODGE SPRINTER PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component di agnosis or service.
2 6. Remove the drivers side lower in srument panel (IP) bezel fastener (3). 7. Carefully pry the bezel ( 2) away from the IP (1) disen- gaging the ret ainers from the IP .
3 15. Remove one-hal f (1/2) inch of i nsulation from each wire that needs to be s pliced. 16. Place the strands of wire overlapping each other in- side of the splice clip (1). 17. Using crimping t ool, Mopar® p/n 05019912AA, crimp the splice c lip and wires tog ether .
4 23. Remove the n ut (1) from the gr ounding lug ( 3). 24. Instal l the WiFi harness groun ding wire and eyelet ( 2) to the groundi ng lug. 25. Instal l the grounding lug nut . 26. Instal l the drivers side IP bezel (2) en suring the retain- ers engage.
5 30. Place t he upper tray i nto position and i nstall the two upper retai ning bolts (2). 31. Pla ce the sun visor (3) i nto position and i nstall the t wo retaining bo lts (4). 32. Instal l the WiFi rout er to the upper tray with the pro- vided material s.
1 WI-FI ROUTER JEEP WRANGLER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect the neg ative batter y cable.
2 4. Rotate the upper trim (2) back and r elease the front (1). 5. Disconnect th e electrical con nector (4) and remo ve the upper center cover (1). 6. Remove th e screws (2) and using trim stick C-47 55 or equivalent , separate the center bezel (1). Aug 08, 2008 K6860631 Rev .
3 7. Disconnect the HV AC control cables (1 and 9) and dis- connect the electr ical connector s (3). 8. On 4x4 vehicles grasp the t ransfer case shifter knob and pull strai ght up and remove the knob. 9. On manu al transmissio n vehicles, us ing a trim stick C-4755 or equi valent, separate the shifte r boot (2) from the c onsole beze l (1).
4 10. Remove the bolt ( 3) and remove the manual transmi s- sion shifter (2) fro m the shifter shaft (1). 1 1. Remove the cup holder o r ash receiver (1), if equipped. 12. Using trim stick C-4755 or equivalent, remove the con- sole bezel (2). 13. Dis connect the elect rical c onnect or (1).
5 14. Remove the four consol e screws (1). 15. Lift the cons ole (4) up off the clip retainers ( 3) and re- move. 16. Instal l the Wi-Fi router (1) und er the passenger seat and secure it usi ng the supplied V elcro® tape. 17. Route and se cure the Wi-Fi power harn ess (2) under the center console to the ci garette lighte r outlet wire harness.
6 18. Locat e the cigarette l ighter outl et wiring harne ss. 19. Cut each wire and remove 13 mm (0.5 in. ) of insula- tion from each wire that needs to b e soldered/s pliced. 20. Place a piece of sup plied adhesive lined he at shrink tubing on one si de of each cut wire.
7 25. Solder (3 ) the connection (2) together usi ng rosin core solder (1). 26. Cente r the heat shrin k tubing (2) o ver the solder jo int and heat using a heat gun. Heat the joint until the tub- ing is tightly se aled and sealant (1) comes out of both ends of the tubin g.
8 27. Po sition the console ( 4) over the shiftie r and brake levers and seat the clips ( 3) fully . 28. Instal l the four screws (1). 29. Connect the elect rical connector (1).
9 30. Posit ion the beze l (2) over the s hiftier a nd brake lever and seat the clips fully . 31. Instal l the cup h older and ash receiver (1), if equipped. 32. If equi pped, position the transfer case shift er knob onto the shift s haft and seat fu lly .
10 35. Seat th e shifter boot (2) ont o the console bezel (1) and seat fully . 36. Connect t he HV AC control cables (1 and 9) and co n- nect the electrical con nectors (3 and 4). 37. Posit ion the cent er bezel (1) onto the I/P and seat the clips fully .
11 39. Connect the electrical connector (4 ) and position the upper center c over onto the top of the I /P . 40. Posit ion the front of the cover (1) onto t he center sup- port and rotate the trim (2 ) back and seat the clips fu lly . 41. Posit ion the lower tabs ( 1) into the slo ts and rotate the trim (3) up and seat the clip s (2) fully .
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