Instruction/ maintenance manual of the product 66603 Chicago Electric
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6500 RA TED W A TTS/7000 MAXIMUM W A TTS PORT ABLE GENERA T OR 66603 SET UP , OPERA TING, AND SER VICING INSTRUCTIONS DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
Page 2 SKU 66603 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Electrical Requirements 6500 Rated W atts (Rated) / 7000 Maximum W atts (Maximum) / 60 Hz / 3600 RPM Output Recept.
Page 3 SKU 66603 For technical questions, please call 1-800-444-3353. GENERAL SAFETY RULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, re, and/or serious injury . SA VE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit.
Page 4 SKU 66603 For technical questions, please call 1-800-444-3353. Do not use the power tool if the Engine Switch does not turn it on or off. 2. Any tool that cannot be controlled with the Engine Switch is dangerous and must be replaced. Disconnect the Spark Plug Wire from the Engine before making any adjustments, 3.
Page 5 SKU 66603 For technical questions, please call 1-800-444-3353. If an appliance begins to operate abnormally , becomes sluggish or stops suddenly , 2. turn it off immediately . Disconnect the appliance, and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded.
Page 6 SKU 66603 For technical questions, please call 1-800-444-3353. Never leave the Generator unattended when it is running. 6. T urn off the Engine of the Generator before leaving the work area. Always use the Generator on a at, level surface. 7.
Page 7 SKU 66603 For technical questions, please call 1-800-444-3353. MECHANICAL PRECAUTIONS Prior to performing service, maintenance, or cleaning procedures, always 1. make sure the Engine Switch is in its “OFF” position. Allow the Engine to completely cool.
Page 8 SKU 66603 For technical questions, please call 1-800-444-3353. If an extension cord (not included) is used, make sure to use only UL® listed cords 3. having the correct gauge and length. (See T able A.) Do not attempt to connect or disconnect load connections while standing in water , 4.
Page 9 SKU 66603 For technical questions, please call 1-800-444-3353. UNP ACKING When unpacking, check to make sure all of the parts shown on the Parts List in this manual are included.
Page 10 SKU 66603 For technical questions, please call 1-800-444-3353. 3-Prong, duplex NEMA 120 volt Outlet Socket (8) - Qty 2 a. 3-Prong, NEMA T wistlock, 120 volt Outlet Socket (10) b.
Page 1 1 SKU 66603 For technical questions, please call 1-800-444-3353. to the Battery Guard Plate, using two Bolts with Lock W ashers (46). (See Figure B.
Page 12 SKU 66603 For technical questions, please call 1-800-444-3353. of heavy winds may require the placement of a barrier for protection. The air inlet, in normal weather conditions, should face the prevailing wind direction. Locate the Generator on a concrete slab or other area where rain drainage or ood 3.
Page 13 SKU 66603 For technical questions, please call 1-800-444-3353. T o add engine oil, unscrew and remove the Oil Dipstick (65A). Pour engine oil into 3.
Page 14 SKU 66603 For technical questions, please call 1-800-444-3353. THIS UNIT CAN POWER THE FOLLOWING ITEMS Note: W attages listed above are estimates. Check nameplate wattages on all loads before connecting to Generator . OPERA TING INSTRUCTIONS Check to make sure the Engine Switch (2) is in its 1.
Page 15 SKU 66603 For technical questions, please call 1-800-444-3353. T O CONNECT ELECTRICAL LOADS Start the Engine, and allow the Engine and Generator to run and warm up for ve minutes 1. after starting with no electrical load. 2. W ARNING! Connect 120 V AC appliances, tools, and equipment only to the two 120 V AC Outlet Sockets (8, 10).
Page 16 SKU 66603 For technical questions, please call 1-800-444-3353. When nished using the Generator , disconnect all electrical loads. T urn the Engine Switch 9. (2) to its “OFF” position to stop the Engine. Then, close the Engine Fuel V alve (41).
Page 17 SKU 66603 For technical questions, please call 1-800-444-3353. NOTE: 3. If the Engine will be run in temperatures above 32 degrees Fahrenheit, use SAE 30 weight oil. If the Engine will be run in temperatures below 32 degrees Fahrenheit, use SAE 5W-30 weight oil.
Page 18 SKU 66603 For technical questions, please call 1-800-444-3353. Use a ne-grade sandpaper to clean off carbon build-up from the electrodes of the Spark 1 1. Plug (28A). Clean with compressed air to remove residue. (See Figure I.) Measure the electrode gap with a suitable gauge.
Page 19 SKU 66603 For technical questions, please call 1-800-444-3353. TROUBLESHOOTING.
Page 20 SKU 66603 For technical questions, please call 1-800-444-3353. P ARTS LIST - GENERA T OR NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts.
Page 21 SKU 66603 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - GENERA TOR.
Page 22 SKU 66603 For technical questions, please call 1-800-444-3353. Part Description Qty . 1A Mufer 1 2A Cylinder Head Bolt 4 3A Cylinder Head Cover Bolt 4 4A Cylinder Head Cover 1 5A Lock Nut 2.
Page 23 SKU 66603 For technical questions, please call 1-800-444-3353. P ARTS LIST - ENGINE (CONT .) NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts.
Page 24 SKU 66603 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM -ENGINE.
Page 25 SKU 66603 For technical questions, please call 1-800-444-3353. WIRING DIAGRAM.
Page 26 SKU 66603 For technical questions, please call 1-800-444-3353. LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and.
Page 27 SKU 66603 For technical questions, please call 1-800-444-3353. EMISSION CONTROL SYSTEM W ARRANTY United States Emission Control Defects W arranty Statement The United States Environmental Prot.
Page 28 SKU 66603 For technical questions, please call 1-800-444-3353. Service and Maintenance 5. Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of “repair or replace as necessary” are warranted for the warranty period.
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If you have not bought Chicago Electric 66603 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Chicago Electric 66603 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Chicago Electric 66603 you will learn all the available features of the product, as well as information on its operation. The information that you get Chicago Electric 66603 will certainly help you make a decision on the purchase.
If you already are a holder of Chicago Electric 66603, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Chicago Electric 66603.
However, one of the most important roles played by the user manual is to help in solving problems with Chicago Electric 66603. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Chicago Electric 66603 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center