Instruction/ maintenance manual of the product Titan 250 CAT
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Oil & Gas and Power Generation Applications TIT AN 250 T urbomachiner y Package Specification Generator Set.
TURBOMACHINERY PACKAGE SPECIFICATION Titan TM 250 Generator Set Solar Turb ines Incorpor ated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Titan, SoLoNOx , and Turbotronic are trademarks of Solar Tur bines Incorporated.
Turbomachinery Package Specification Titan 250 Generator Set Table of Contents 1 INTRODUCTION ........................................................................................................................ 5 1.1 General Description ..........
Turbomachinery Package Specification Titan 250 Generator Set 15 MARINIZATION .......................................................................................................................61 15.1 General Description ...........................
Turbomachinery Package Specification Titan 250 Generator Set Table of Figures Figure 1. Typical Titan 250 Gas Turbine Gen erator Set ............................................................. 6 Figure 2. Typical Titan 250 Generator Set Se rvice Conne ctions (Driver Skid) .
Turbomachinery Package Specification Titan 250 Generator Set 1 Introduction 1.1 General Description Solar Turbines Incorporated is a worldwid e leader in the design, manufacture, and installation of industrial gas turbines.
Turbomachinery Package Specification Titan 250 Generator Set 2 T it an 250 Gas T urbine Generator Set 2.1 General Description The Titan 250 gas turbine gene rator set (Figure 1) is a completely integrated and fully operational package equi pped with all access ories and auxiliary systems required for operation.
Turbomachinery Package Specification Titan 250 Generator Set • Fuel system • Lubricating oil system • Turbotronic ™ 4 Control Sy stem • Onskid electrical wiring • Skid with drip pans • P.
Turbomachinery Package Specification Titan 250 Generator Set Figure 2. Typical Titan 250 Generator Set Service Connectio ns (Driver Skid) Table 1. Package Specifications Dimensions Approximate Package Measur ements Height, Unenclosed 3.89 m (12 ft 9 in.
Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Piping, Manifolds, and Tubing < 10.2 cm (4 in.) Note (a) 316L Stainless Steel (Unless Other wise Specified) Piping, Manifolds, and Tubing > 10.
Turbomachinery Package Specification Titan 250 Generator Set 3 T it an 250 Gas T urbine 3.1 General Description The two-shaft Titan 250 gas turbine (Figure 3) is a compl etely integrated and self- contained prime move r. The Titan 250 gas turbine combines high performance ope ration with rugged industrial con struction.
Turbomachinery Package Specification Titan 250 Generator Set For combustion, the gas turbine requires appr oximately one -fourth of the total air it compresses. The exce ss air is mixed with the combustion products to red uce the gas temperature at the turbine first stage -inlet.
Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Compressor Case - Forward Section Nodular Iron - Aft Section WC6 Alloy Steel Combustor Case 410 Stainless Steel Exha.
Turbomachinery Package Specification Titan 250 Generator Set 4 Reduction-Drive Gearbox 4.1 General Description The reduction-drive gearbox (Figure 5) is an industrial, epicyclic, star-ge ar design selected specifically for generator set applications.
Turbomachinery Package Specification Titan 250 Generator Set 5 Generator and Associated Equipment 5.1 General Description For maximum flexibility, the gas turbine package can be provided with several different generator types and voltage outputs to ac commodate a broad range of application requirements.
Turbomachinery Package Specification Titan 250 Generator Set Any variations in bus potential will also be sensed and co rrected by this circuit. After voltage builds, the gene rator accelerates to 100% speed and excitation a nd voltage control is assumed by the CGCM.
Turbomachinery Package Specification Titan 250 Generator Set armature and a three-phase, full-wave, diode- type bridge rectifier that rotates with the armature. The pilot exciter is a PMG that rota tes with the main gener ator rotor shaft. It feeds the exciter field windings with excit ation current and is controlled by the CGCM.
Turbomachinery Package Specification Titan 250 Generator Set 6 S t art System 6.1 General Description The start system in cludes a direct-drive AC starter motor driven b y a solid-state variable frequency drive (VFD). The start sy stem provides torque to initiat e engine rotation and to assist the engine in reaching a self-sustaining speed.
Turbomachinery Package Specification Titan 250 Generator Set 6.2.2 Variable Frequency Drive The VFD (Figure 7) i s a motor speed co ntroller that provides pulse-width modulate d power with variable frequen cy and voltage to the starter mo tor.
Turbomachinery Package Specification Titan 250 Generator Set Table 4. Start System Specifications Variable Frequency Drive Optional Voltage Input Ranges See Note (a) 380 to 4 60 VAC, (48 to 62 Hz) 500.
Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Sp ecifications Solar’s Engineering Specific ation ES 1593 Guidelines for NEC Compliance of Solar Pro duct Lines: .
Turbomachinery Package Specification Titan 250 Generator Set 7 Fuel System 7.1 General Description The fuel system (Figure 10), in co njuncti on with the control system, include s all necessary components to control ignition and fuel flow duri ng all modes of operation.
Turbomachinery Package Specification Titan 250 Generator Set • Fuel pilot control valve • Fuel pilot manifold • Inlet gas filter/coalescer loose shipped f or field installation Component Operation The gas fuel pressure su pplied to the turbine skid must me et minimum and maximum pressure and flow requirements.
Turbomachinery Package Specification Titan 250 Generator Set Customer-Furni sh ed Pilot Air System Fluid Clean-Dry Air Air Quality See Note (d) Minimum/Maximum Regulated Pressure Ra nge 689 to 1379 kP.
Turbomachinery Package Specification Titan 250 Generator Set 8 Lubrication System 8.1 General Description The lubrication system, (Figure 11) ci rculates oil under pressu re to the gas turbine and driven equipment. Lube oil is supplied from the lu be oil tank located in the driver frame.
Turbomachinery Package Specification Titan 250 Generator Set fire, control system failure, emergency stop, or if a turbine over-speed is detected by the backup syste m. 8.1.5 Duplex Lube Oil Filter System The duplex lube oil filter system is su pplied with a filter transfer valve and filter differential pressure indication with alarm.
Turbomachinery Package Specification Titan 250 Generator Set Figure 11. Typical Lube Oil System 8.1.7 Lube Oil Vent Flame Arrestor The lube oil vent flame ar restor prevent s an ignition source from entering the lube oil tank. The flame arrestor is loose shippe d for offski d installation by others.
Turbomachinery Package Specification Titan 250 Generator Set Maximum Flow Demand Rate 4.67 nm 3 /min. (165 scfm) Main Lube Oil Duplex Filters Type Self-Supporting Pedestal Duplex Filters 10 Micron Cer.
Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Sp ecifications Solar’s Engineering Specific ation ES 9-224 Fuel, Air, and Water (or Steam) for Solar Gas Turbine .
Turbomachinery Package Specification Titan 250 Generator Set 9 T urbotronic 4 Control System 9.1 Overview The Turbotro nic 4 control system cont rols and mo nitors the turboma chinery package including the gas t urbine and driven eq uipment.
Turbomachinery Package Specification Titan 250 Generator Set REMOTE DESKTOP COMPUTER AUXILIARY CONSOLE y METERING PANEL y TURBINE CONTR OL PANEL y TT4000 CONTROLNET E THERNET PACKAG E SKID AUXILIARY D.
Turbomachinery Package Specification Titan 250 Generator Set CONTROLLOGIX CONTROLLER VIBRATION MONITOR I/O MODULES BACKUP SHUTDOWN SYSTEM FIRE & GAS SYSTEM GENERATOR CONTROL MODULE TURBINE CONTROL.
Turbomachinery Package Specification Titan 250 Generator Set 9.3.4 Vibration Monitoring System The system uses 17 01 FieldMonitors and associated sensi ng dev ices from Bently Nevada. The capacity of each monitor i s ei ght vibration channels plus a keyphaso r input.
Turbomachinery Package Specification Titan 250 Generator Set The fuel control valve gradually opens and ad mits fuel into the combustor th rough the injectors. The inlet guide vanes open and the bleed valve gra dually closes. Fuel flow, engine temperature, and turbine spe ed all increase.
Turbomachinery Package Specification Titan 250 Generator Set a post-lube cycle to protect the gas turb ine and driven equipment bearing s from thermal damage.
Turbomachinery Package Specification Titan 250 Generator Set Figure 15. Typical TT4000 Operation Summary Display Screen Figure 16. Typical TT4000 Strip Chart Display © 2008 Solar Turbines Incorporated.
Turbomachinery Package Specification Titan 250 Generator Set Figure 17. Typical TT4000S Engine Summary Screen Figure 18. Typical TT4000S Generator Summary Screen 9.5.2 TT4000S Display Screens The TT4000S displays a comparable set of scre ens to the full TT4000 except that the data are in numerical form and graphi cs are limited (Figures 17 and 18).
Turbomachinery Package Specification Titan 250 Generator Set Minute Log - data are read and sto red at one-minut e intervals for the previous 62 days, one file for each day. 10 Second Log - data are read at 10-seco nd intervals for the previous 31 d ays, one file for each day.
Turbomachinery Package Specification Titan 250 Generator Set Table 7. Turbotronic 4 Control System Specifications Control System Components Control Processor Allen-Bradle y ControlLo gix controller In.
Turbomachinery Package Specification Titan 250 Generator Set Package End Devices Transmitters 4-20 mA Switches 0-24VDC Thermocouples T ype N Resistance Temperature Devices (RT Ds) 100 ohm Platinum Pro.
Turbomachinery Package Specification Titan 250 Generator Set 10 Generator Control and Monitoring 10.1 General Description For generator control an d monitoring, the Turbotronic 4 control system inco rporates a Rockwell Automation/Allen-Bradley com binat ion generator control module (CGCM).
Turbomachinery Package Specification Titan 250 Generator Set 10.2 Generator Control 10.2.1 Functional Description The Turbotronic 4 control system working in conjunction with the generator’s e xcitation system provides control, monitoring, a nd pr otection of the generator and its output.
Turbomachinery Package Specification Titan 250 Generator Set During initial turbine generator acceleration, the excitation power is switched off. At approximately 80% speed, the PMG output is connected to the excitation power contacts and voltage begins to build .
Turbomachinery Package Specification Titan 250 Generator Set large power source, prote ction against excessi ve kW load is provided by turbine T5 temperature control.
Turbomachinery Package Specification Titan 250 Generator Set Figure 20. Typical Generator Metering Panel 10.2.7 Generator Vibration and Tempera ture Monitoring X and Y proximity probes are mo unted in the generator excite r and driven-end beari ngs. These probes are monito red continuously by the control system .
Turbomachinery Package Specification Titan 250 Generator Set 11 Enclosure 11.1 General Description A driver-only or complete packag e enclosure can be p rovided as required. The enclo sure housing (Figure 21) is a compl etely self-contained, weatherp roof, insulated, and sound- attenuated system.
Turbomachinery Package Specification Titan 250 Generator Set 11.2 Standard Features 11.2.1 Inlet and Exhaust Ventilation Silencers The enclosure ventilation openi ngs are equipped wit h silencers with weathe r louvers. 11.2.2 Single-Fan Ventilation A single high efficiency motor-driven fa n prov ides enclosure ventilation.
Turbomachinery Package Specification Titan 250 Generator Set an AC source independent from the packa ge power system. This in dependent power source is not provided by Solar.
Turbomachinery Package Specification Titan 250 Generator Set The enclosure is al so equipped with two gas dete ctors: one at the gas turbine enclosure ventilation air inlet and the other at the v entilation exhaust to provide continuous monitoring of combustibl e gases.
Turbomachinery Package Specification Titan 250 Generator Set On detection of a fire by the optional fire and g as detection system, the fire control panel activates the fire suppressi on system rele a se solenoids locat ed on the water mist suppression ski d.
Turbomachinery Package Specification Titan 250 Generator Set Table 9. Enclosure Specifications Enclosure Optional Ventilation Fan Mot or Voltage Ratings 380 VAC, 400 VAC, and 415 VAC (50 Hz) 460 VAC (.
Turbomachinery Package Specification Titan 250 Generator Set Solar’s Applicable Engi neering Specifications ES 1593 Guidelines for NEC Compliance of Solar Product Lin es: Class I, Group D, Division .
Turbomachinery Package Specification Titan 250 Generator Set 12 Air Inlet System 12.1 General Description The gas turbine combu stion process require s a steady and consistent flow of clean air. Proper gas turbine inlet air filt ration is critical to gas turbine life.
Turbomachinery Package Specification Titan 250 Generator Set 12.1.2 Insect Screens Optional insect screens can be install ed on each side of the air inlet filters (except for self-cleaning filters). This o ption is used with the air filter when larg e numbers of insect s are present.
Turbomachinery Package Specification Titan 250 Generator Set Table 10. Air Inlet System Specifications Air Inlet System Pressure Drop Less Than 102 mm (4 in.) H 2 O with a Clean Air Filter Ducting Loads Should Not Be Applied In An y Direction Prefilter and Barrier Inlet Air Filter Pressure Drop Clean 44 mm (1.
Turbomachinery Package Specification Titan 250 Generator Set 13 Exhaust System 13.1 General Description The exhaust system (Figure 25) typically consists of all components installed downstream of the .
Turbomachinery Package Specification Titan 250 Generator Set Table 11. Exhaust System Specifications Exhaust Sys tem Temperature Class T2 Total System Pressure Loss Should Not Exceed 152 mm (6 In.) of W ater Exhaust Temperature 465°C (865°F) Nominal System Back Pressure 203 mm (8 in.
Turbomachinery Package Specification Titan 250 Generator Set 14 Accessory Equipment 14.1 DC Power Suppl y and Battery Charger System This system provides 120 VDC power for the following devices: • The electric actuators that drive the fuel valves, bleed valve and variable guid e vanes.
Turbomachinery Package Specification Titan 250 Generator Set Figure 27. Turbine Cleaning System 14.2.1 On-Crank Cleaning System The on-crank cleaning sy stem only operates at gas turbine cranking speed with the fu el system and ignition syste m deact ivated.
Turbomachinery Package Specification Titan 250 Generator Set 14.3 Package Lifting Kit A package lifting kit can be shipped se paratel y that contains slings, spreader bars, and assorted hardware to facilitate separate lifting of the driver and driven equipment modules with or without an export crate.
Turbomachinery Package Specification Titan 250 Generator Set Table 12. Accessory Equipment Specifications 120 VDC Battery and Ch arger System Charger Type Floor Mount Supply Voltage 380, 400, or 415 VAC, 50 Hz, 3 phase 460 VAC 60 Hz, 3 phase Operating Temperature -10 to 50 ° C (14 to 122 ° F) Approximate Measurements ( Charger) Height 1.
Turbomachinery Package Specification Titan 250 Generator Set 15 Marinization 15.1 General Description The Titan 250 generator sets may be operated in offshore oil and gas a pplications. Depending upon operatin g conditions and moveme nt of the und erlying support structure, optional package modifications may be required.
Turbomachinery Package Specification Titan 250 Generator Set 15.1.7 Certification Certification is typically required to dem ons trate offshore turbomachinery compliance with applicable rules for a fixed or mobile offshore installation. Solar can prov ide the necessary certification or assist the custome r in obtaining certification.
Turbomachinery Package Specification Titan 250 Generator Set 16 Quality Assurance and T esting 16.1 Quality Assurance Solar is an International Organization for Standards (ISO ) 9000 company with ISO 9001:2000 and 9002 certi fication. Several Solar gas turbine models and ma nufacturing processes have been "type" certified.
Turbomachinery Package Specification Titan 250 Generator Set • Vibration measurements • Power and heat rate measurem ents at partial and full load under am bient conditions with a unity power factor of 1.
Turbomachinery Package Specification Titan 250 Generator Set 16.2.6 Source Inspection As an option, Solar can conduct a final product inspection at the supplier facility for the following contract -sp.
Turbomachinery Package Specification Titan 250 Generator Set 17 Preservation, Inst allation, and Documentation 17.1 General Description This chapter describes preservation, genera l installation requ irements, and project documentation. 17.2 Preservation Long term and short term preservation can be provided for the engine and package.
Turbomachinery Package Specification Titan 250 Generator Set 17.4.2 Alignment Tooling As an option, alignment tooling can b e prov ided to align the reduction gearbox output shaft hub to the generator input shaft hub.
Turbomachinery Package Specification Titan 250 Generator Set • Generator acceptance test report • American Society of Mechanical Engineers (ASME) d ata reports, as applicable • Solar’s Certifi.
Turbomachinery Package Specification Titan 250 Generator Set • Graphics in a separate wi ndow for simultaneou s viewing of text with associated illustration • PDF version for printing 17.5.5 Service Parts List Identifies operational service pa rts and tooling.
Turbomachinery Package Specification Titan 250 Generator Set 18 Certification 18.1 General Description Solar’s leadership in the gas turbine indu stry is supported by its a bility to comply with regulations, codes, and standards req uired by industry and/or regional authoriti es around the world.
Turbomachinery Package Specification Titan 250 Generator Set 18.4 Conformité Européenne Mark For installations that require Conformité Européenne (CE) Mark certification, Solar complies with the CE M ark codes a nd standards adopted by local a uthorities and government entities.
Turbomachinery Package Specification Titan 250 Generator Set 18.5 International Electrotechni cal Commission Safety Assessment International Electrotechnical Commi ssion (I EC) 61508 is an internation.
Turbomachinery Package Specification Titan 250 Generator Set 18.7 Summary Solar has a continuing progra m to support customers in ensu ring that Solar’s products conform to applicable cod es and regulations. Sola r also has the resou rces to provide customer guidance an d assistance in this process.
Turbomachinery Package Specification Titan 250 Generator Set 19 Support Services 19.1 Construction Services Solar’s Construction Servi ces organizat ion offers a comprehensive rang e of equipment and services to su ccessfully meet powe r system expe ctations and needs.
Turbomachinery Package Specification Titan 250 Generator Set 19.3 Contract Power and Leasing Services Solar offers numerous financing options. All or part o f a project can be finance d, offered under a lease ag reement, or installed on a service tariff with a performance contract.
Turbomachinery Package Specification Titan 250 Generator Set Conversion Chart Conversion Factors To Convert From English To S.I. Metric Multiply By To Convert To Old Metric Multiply By Btu kJ 1.0551 kcal 0.252 Btu/h W 0.2931 kcal/h 0.252 Btu/scf kJ/nm 3 39.
Turbomachinery Package Specification Titan 250 Generator Set List of Abbreviations Abbreviations ABS 1 American Bureau of Shipping ABS 2 Absolute AGMA American Gear Manufacturers Association API Ameri.
Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont.) HRSG Heat Recovery Steam Generator IEC International Electrotechnical Commissi on IEEE Institute of Electrical and Electronic Engineer s in. Inch in. Hg Inches of Mercury in.
Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont’d) PF Power Factor PIL Product Information Letter PMG Permanent Magnet Generator psi Pounds/Square Inch psia Pounds/S.
Turbomachinery Package Specification Titan 250 Generator Set List of Solar ’ s Engineering Specifications Solar’s Engineering Specifications ES 9-4 Interpretation of Dr awing Requi rements ES 9-56.
An important point after buying a device CAT Titan 250 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought CAT Titan 250 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data CAT Titan 250 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, CAT Titan 250 you will learn all the available features of the product, as well as information on its operation. The information that you get CAT Titan 250 will certainly help you make a decision on the purchase.
If you already are a holder of CAT Titan 250, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime CAT Titan 250.
However, one of the most important roles played by the user manual is to help in solving problems with CAT Titan 250. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device CAT Titan 250 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
