Instruction/ maintenance manual of the product EVERGREEN 23XRV Carrier
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Copyright 2010 Carrier Cor poration Form 23XR V -3PD Carrier’ s Ev ergreen ® 23XR V chiller is the world’ s first integ rated v ariable speed, water-cooled, screw chiller .
2 V ariable speed capacity control elimi- nates slide valves, their associated loss- es, and their potential failure modes. Component count (both rotating and total) has been minimized assuring maximum relia bility under a wide range of operating conditions.
3 • Machine room cooling re quirements associated with air-cooled motors, which dissipate heat to the mechan- ical room. • High noise levels common with air- cooled motors, which radiate noise to the machine room and adjacent areas.
4 feature also allows the machine to operate at reduced capacity, rather than shut down, when key safety limits are approached. Chilled liquid rese t — Reset can be accomplished manually or automatical- ly from the building management sys- tem.
5 23XRV COMPRESSOR AND MOTOR WEIGHTS COMPONENT WEIGHTS LEGEND 23XR V HEA T EXCHANGER WEIGHTS COND — Condenser *Rigging weigh ts are for standard tube s of standard wall thickness (EDE and S pikefin 3, 0.025- in. [0.635 mm] wall). NO TE S : 1. Cooler incl udes the suction elbo w and 1 / 2 the distri b ut ion piping weight.
6 ADDITIONAL WEIGHTS FOR 23XR V MARINE W A TERBOXES* 150 psig (1034 kPa) MARINE W A TERB OXES 300 psig (2068 kPa) MARINE W A TERB OXES *Add to cooler and condenser weights f or tota l weights. Cooler and condenser weights may be f ound in the 23XR V Heat Exchanger Weights tab le on page 5.
7 *F actor y-installed. †Field-installed. ** S tandard waterbox nozzles are vi ctaulic type. Flanged nozzles are av ailable as an option with either nozzle-in-head type waterbo xes or marine waterbox es. ††Optional marine waterbox es av ailable for 23XR V heat exchanger frames 3-5 only .
8 23XRV DIMENSIONS (NOZZLE-IN-HEAD W A TERBOX) 23XRV DIMENSIONS (MARINE W A TERBOX) *Assumes both cooler and condenser nozzles on same end of chiller .
9 NOZZLE SIZE 23XR V HEA T EXCHANGER MIN/MAX FLOW RA TES* ENGLISH (GPM) *Flow rates based on standard tubes in the c ooler and condenser . Minimum flow based on tube velocity of 3 ft/sec (0.91 m/sec); maximum flow based on tube v elocity of 12 ft/sec (3.
10 VFD FRAME SIZES *Maximum limits only . Additi onal applicatio n limits apply that will reduce these ampacities. AUXILIAR Y RA TINGS* *F actor y wired to VFD .
11 Micropr ocessor contr ols Microprocessor controls provide the safety, interlock, ca- pacity control, indications and accessibility necessary to operate the chiller in a safe and efficient manne r .
12 Contr ols (cont) CONTROL P ANEL DISPLA Y (Front View) ICVC ENGLISH DI SPLA Y IN SI UNITS CONTROL P ANEL DISPLA Y (Front View) ICVC CHINESE D ISPLA Y IN METRIC UNIT S.
13 BLACK WHITE RED BLACK WHITE RED DRAIN WIRE DRAIN WIRE BLACK WHITE RED BLACK WHITE RED DRAIN WIRE GROUND DRAIN WIRE NO TE: Field-supplied ter minal strip must be located in control panel.
14 Contro l sequence To s t a r t — Loca l start-up (m anual st art-up) is initiated by pressing the LOCAL or CCN menu softkey, which is indi- cated on the default inter nati onal chiller vis ual control (ICVC) screen.
15 T ypical piping and wiring 1 1 1 6 7 8 TO CHILLED LIQUID PUMP TO CONDEN S ER LIQUID PUMP TO COOLING T OWER FAN 2 1 MAIN COMPRE SS OR MOTOR POWER FROM COOLING TOWER FROM LOAD TO COOLING TOWER TO LOA.
16 Contr ol wiring schematic 23XRV CO MPONENT ARRANGEMENT LEGEND CCM — Chiller Control Module CCN — Carrier Comfor t Network® ICVC — Internationa l Chiller Visual Controller GND — Gro und.
17 Application data F E Y Y * B G A VESSELS TYP . 0 ’ - 3 ” [76.2mm] ACCESSOR Y SOLEPLA TE 0 ’ -01/2” [1 3 mm] TYP . X X * VESSELS COND . COOLER C L C L C L C D 23XRV MACHINE FOOTPRINT * S ee detail on page 1 8 . 23XR V HEA T EXCHANGER SIZE DIMENSIONS (ft-in.
18 Application data (cont) ELASTOMERIC P AD 23XRV ISOLA TION WITH ACCESSOR Y SOLEPLA TE P ACKAGE TYPICAL ISOLA T ION ST ANDARD ISOLA TION ACCESSORY SOLEPLA TE DET AIL VIEW X-X NO TE S : 1. Dimensions in ( ) are in millimeters. 2. Accessor y soleplate package includes 4 so leplates, 16 jacking scre ws and leveling pads.
19 12 11 10 9 8 7 6 5 4 3 2 1 23XRV NOZZLE ARRANGEMENTS NOZZLE-IN -HEAD W A TERBOXES FRAME 3 FRAMES 4 AND 5 NOZZLE ARRANGEMENT CODES FOR ALL 23XRV NOZZLE-I N-HEAD W A TERBOXES *Refer to certified drawings .
20 Application data (cont) 23XR V NOZZLE ARRANGEMENTS (cont) MARINE W A TERBOXES FRAME 3 NOZZLE ARRANGEMENT CODES PA S S COOLER W A TERBO XES PA S S CONDENSER W A TERBOXES In Out Arrangement Code In O.
21 23XRV W A TERBOX NOZZLE SIZES (Nozzle-In-Head and Marine W aterboxes RELIEF V AL VE LOCA TIONS * Coolers without optional isolat ion require 2 relief valves . NO TE: All valv es reliev e at 1 8 5 psig (1275 kPa). FRAME SIZE PRESSURE psig (kPa) PA S S NOMINAL PIPE SIZE (in.
22 V ent and drain connections Nozzle-in-head waterboxes have vent and drain connec- tions on covers. Marine waterboxes have vent and drain connections on waterbox shells. Provide high points of the chille r piping system with vents and the low points with drains.
23 Insulation 23XR V MINIMUM FIELD-INST ALLED INSULA TION REQUIREMENTS Factory insulation — Ther mal insulation is factory- provided to the following areas: • Cooler (not including waterbox) • S.
24 V ariable Speed Scre w Chiller HV AC Guide Specifications Size Range: 300 to 550 T ons (1055 to 1934 kW) Nominal Carrier Model Number: 23XR V Part 1 — General 1.01 SYSTEM DESCRIPTION A. Microprocessor -controlled l iquid chiller shall use a semi-her metic screw compressor using refrigerant HFC-134a only.
25 D. Unit sh all be shipped with fir mly attached labels that indicate name of manufacturer , chiller model num- ber , chiller serial numb er , and refrigerant used.
26 equipment to dissipate the motor heat as per the following for mula: Btuh = (FLkW motor) (0.05) (3413) Btuh = (FLkW motor) (171) and, alter nately T ons = Btuh/12,000 The additional piping, va lves.
27 input ter minals as the point of common cou- pling (PCC). b. The VFD full load effici ency shall meet or exceed 97% at 100% VFD rated ampacity. c. Active rectifier shall regulate unity displace- ment power factor to 0.99 or higher . d. V oltage boost capability to provide full mo tor voltage at reduced line voltage conditions.
28 liquid refrigerant to a reduced temperature, thereby increasing the refrigeration cycle efficiency. F . Refrigerant Flow Control: T o improve part load efficiency, liquid refrigerant shall be meter.
29 displayed infor ming the operator that the chiller is operating in ramp loading mode. l. Chilled Water Reset: The control center shall allow re set of the chilled water temperature set point based on any one of the following criteria: 1) Chilled water reset base d on an exter nal 4 to 20 mA signal.
30 manual rotation of the lead chiller and a stag- gered restart of the chillers after a power fail- ure. The lead/lag system shall include load balancing if configured to do so.
31 11. Cooler and Condenser T ubes: Contact a local Carrier Representa tive for other tube offerings. 12. Cooler and Condenser Passes: Unit manufacturer shall provide the cooler a nd/ or condenser with 1, 2 or 3 pass co nfiguration on the water side. 13.
Manufacturer reserves the right to dis continue, or change at any time, specifications or designs without notice and without inc urring obligations. Pg 32 Catalog No .
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If you have not bought Carrier EVERGREEN 23XRV yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier EVERGREEN 23XRV - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier EVERGREEN 23XRV you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier EVERGREEN 23XRV will certainly help you make a decision on the purchase.
If you already are a holder of Carrier EVERGREEN 23XRV, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier EVERGREEN 23XRV.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier EVERGREEN 23XRV. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier EVERGREEN 23XRV along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
