Instruction/ maintenance manual of the product AQUAFORCE 30XW150-400 Carrier
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Manufacturer reserves the right to disco ntinue, or change at any time, specifications or de signs without notice and without inc urring obligations. Catalog No . 04-53300024-0 1 Printed in U .S.A. Form 30XW -1T Pg 1 11-09 Replaces: New Controls , Star t-Up , Oper ation, Ser vice and T roub leshooting CONTENTS Page SAFETY CONSIDERA TIONS .
2 CONTENTS (cont) Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 • SUCTION SER VICE V AL VE • LOW FLUID TEMPERA TURE • LOSS OF FLUID FLOW PROTEC .
3 GENERAL This publication contains controls, operation, start-up, ser- vice and troubleshooting information for the 30XW150-400 water-coo led liquid chillers with electronic controls. The 30XW chillers are equipped with Comfort Link™ contro ls and electronic expansion valves.
4 “ALARM INDICA TOR LIGHT” activates when a new alarm condition occurs. The alarm indicator light LED, located on the right side of the display , remains activated until it is manually reset using the Reset button on the Main menu. “ST AR T/STOP BUTT ON” enables the user to start or stop the chiller from the T ouch Pilot™ display .
5 User interface Group display x 8 Main m enu Status GENUNIT CIRCA_AN CIRCA_D CIRCB_AN CIRCB_D CIRCC_D CIRCC_AN STATEG EN RECLAIM MODES STRTHOUR FANHOURS FREECOOL QCK_ TST1 QCK_ TST2 SERV_TST Setpoint.
6 Table 1 — Setup Menu SETUP MENU BUTT ON FUNCTION REGIONAL This button specifies the time and date format and th e base unit of measure. Time displa y can be configured as 12-hour AM/PM setting or as a 24-hour setting.
7 Setting the Time and Date — The Comfort Link™ control has a time and date function. This can be useful for diagnostics to determine when alarms occur . The control is factory config- ured for the proper date and is set for the Eastern Time Zone.
8 This indicates an initialization period while the Navigator™ display initiates communication with the Main Base Board. Once communication is establis hed, the default rotating dis- play will be shown.
9 Table 2 — Comfort Link™ Navigator™ Disp lay Menu Structure CONTR OLS General — The 30XW water -cooled liquid chillers contain the Comfort Link™ electronic control system that controls and monitors all operations of the chiller . The control system is composed of several components as listed in the following sec- tions.
10 Table 3 — Main Base Board Inputs an d Outputs LEGEND Compressor Pr otection Module (CPM) — T here is one CPM per compressor . See Fi g. 9. The device controls the compressor contactors, oil sole noid, and loading/unloading the solenoid.
11 Table 4 — DIP Switch 1 (S1) Inputs The CPM board DIP switch S2 setting determines the must trip amps (MT A) setting. See Appendix D for DIP switch set- tings. The MT A setting which is calculated using the setting s S2 must match the MT A setting in the software or an MT A alarm will be generated.
12 Table 5 — Compressor Protection Module Input s and Outputs* *“X” denotes the circuit, A or B. †See Appendix D for MT A setting s. DESCRIPTION INPUT/OUTPUT I/O TYPE DISPLA Y MODULE PO INT NA.
13 Electronic Expansion V alve (EXV) Board — The 30XW150-325 units have one EXV board. The 30XW350,400 units have one EXV board per circuit. See Fig. 10. The board is responsible for monitoring the suction gas temperature and economizer gas temperature thermistors.
14 Table 6 — EXV1 Board Inputs and Outputs (30XW150-325) Table 7 — EXV1,2 Board Inputs and Outputs* (30XW350,400) *“X” denotes the circuit: 1 = Circuit A; 2 = Circuit B.
15 ML V/Condenser Boar d — One auxiliary board is op- tionally installed in each unit. See Fig. 1 1. The auxiliary board contains an analog output for head pressure control and dis- crete outputs for minimum load control.
16 Enable-Off-Remote Contact Switch (SW1) — This switch is installed in all units and provides the owner and service person with a local means of enabling or disabling the machine. It is a 3-position switch and it is used to control the chiller . When switched to the Enable position, the chiller will be under its own control.
17 Table 9 — Energy Management Module (EMM) Inputs and Outputs * A field-supplied 1/2 w att 250 ohm resistor is required across terminals TB6-1,2 (CH6) and/or TB6-3, 4 (CH5). Local Equipment Netw ork — Information is trans- mitted between modules via a 3-wire communication bus or LEN (Local Equipment Network) .
18 Carrier Comfort Network ® (CCN) Interface — All 30XW units can be connected to a CCN system, if desired. The communication bus wiring is a shielded, 3-conductor cable with drain wire and is field supplied and installed. The system elements are connected to the communication bus in a daisy chain arrangement.
19 Table 12 — Touch Pilot Contr oller Identification Configuration Table Table 13 — Touch Pilot™ User Configuration (USERCONF) Table BA C KL I GH T AL W A YS O N? — This configuration is used to keep the backlight on continuously or to turn it off after 60 seconds with no activity .
20 LI M IT E D AC C E SS P AN E L — This configuration is used to specify the limited access password. Allowable Entries: 0 through 9999 Default V alue: 2222 AC T IV E L AN G UA G E — This configuration is used to spec- ify the display’ s active language.
21 T able 14 summarizes the unit control type and stop or go status with regard to the following parameters: • Operating type: this is selected by using the start/stop button on the front of the user interface. • Remote start/stop contacts: these contacts are used when the unit is in remote operating type (Remote mode).
22 Table 15 — Config uring the Sche dule with Touch Pilot Display Holiday Schedule — For the T ouch Pilot display , the control allows up to 16 holiday periods.
23 commands, except the Emergency S top Command will be ignored. The Run S tatus variable will indicate the current sta- tus of the machine (OFF , RUNNING , DELA Y , or READY), depending on the position of the Remote/Of f/Enable Switch closure. The Chiller Occupied? variable will change to YES.
24 T ime Schedule — W ith T ime Schedule Operating T ype con- trol, the machine operates unde r a local schedule programmed by the user as long as the Enab le/Off/Remote Contact switch is in the Enable or Remote Contact position (external contacts closed).
25 CCN Control — W ith CCN Operating T ype control, the ma- chine operates under CCN control as long as the Enable/Off/ Remote Contact Switch is in th e Enable or Remote Contact position (external contacts closed.) T o operate under this Operating Control, OPER must be set to CCN CONTROL.
26 Table 22 — C ooling Se t Point Se lection Touch Pilot™ Parameters Table 23 — Cooling Set Point Se l ection Navigato r™ Parameters Set Point 1 — When Set Point Select ( Setpoint Select , SP .SE ) is configured to 1 ( Setpoint 1 ), the unit’ s active set point is based on Cooling Set Point 1 ( Cooling Setpoint 1 , CSP .
27 T o conf igure this option while using a Navigator display: Dual Switch — When Set Point Select ( Setpoint Select , SP .S E ) is configured to 4 (Dual Se tp Sw), the unit’ s active set point is based on Cooling Set Point 1 ( Cooling Setpoint 1 , CSP .
28 Cooler Pump Control — It is required for all chillers that the cooler pump control be utilized unless the chilled water pump runs continuously or the chilled water system contains a suitable concentration of antifre eze solution.
29 Machine Start Delay — An option to delay the start of the machine is also availa ble. Th is parameter is useful in keep- ing multiple machines from starting at the same time in case of a power failure. The parameter has a factory default of 1 minute.
30 between the master and the slave remains less than the Lead/ Lag Balance Delta, the chiller designated as the lead will remain the lead chiller . The L ead/Lag changeover between the master and the slave chiller due to hour balance will occur dur- ing chiller operating odd days, such as day 1, day 3, and day 5 of the month, at 12:00 a.
31 Table 24 — Dual Master Chill er Control Paramete rs for Parallel Ap plications wi th Touch Pilot™ Display DISPLA Y NAME P A TH LINE NO. V A LUE Master/Slave Select Main Menu Config MST_SL V 3 1.
32 Table 25 — Dual M aster Chiller Control Para meters for Para llel Applications wi th Navigator™ Dis play Table 26 — Dual Slave Chiller Control Parameters for Parallel Applicat ions with Touch.
33 DUAL CHILLER PUMP CONTROL FOR P AR ALLEL CHILLER APPLICA TIONS — It is rec om men de d th at a dedicated pump be used for each unit. The chiller must start and stop its own water pump located on its own piping.
34 Table 29 — D ual Master Chiller C ontrol Parameters for Se ries Applications w ith Navigator™ Di splay Table 30 — Dual Slave Chiller Control Parameters for Se ries Applications with Touch Pil.
35 Table 31 — Dual Slav e Chiller Control Parameters fo r Series Applicat ions with Navi gator Display DUAL CHILLER PUMP CONTROL F O R SERIES CH I LL E R A PP L IC A T IO N S — Pump control for series chill- er applications is controlled by the master chiller only .
36 T o configure this option with the T ouch Pilot™ display: T o configure this option with the Navigator™ display: In the example in Fig. 21 using Return W ater T emperature Reset, the chilled water temper ature will be reset by 5° F (2.8° C) when the Fluid T emperature Difference is 2° F (1.
37 40 42 44 46 4 8 50 52 54 56 100 90 8 0 70 60 50 40 3 0 20 10 0 % Load Fluid Temperature (de g F) EWT LWT De s ign Ri s e (typic a l) Fig. 20 — Return Water Temperature Contro l Load Profile a30-4478 Load % Fluid Temperature (de g F) EWT LWT 40 42 44 46 4 8 50 52 54 56 100 90 8 0 70 60 50 40 3 0 20 10 0 De s ign Ri s e (typic a l) Fig.
38 0 1 2 3 4 5 6 0 Enterin g -Leavin g Water Temperature (de g F) De g ree s Re s et (de g F) Cooling Re s et Deg. V a l u e, DGRC Delt a T No Re s et Temp, CRT1 Delt a T F u ll Re s et Temp, CRT2 24 6 8 10 Fig.
39 Demand Limit — Demand limit is a feature that allows the unit capacity to be limited during periods of peak energy usage. This allows the owner to keep energy costs down.
40 In the following example, 2-step demand limit based on capacity is desired with the first switch closure limiting the capacity to 60%. The second switch closure is to limit the capacity to 40%. Demand Limit Switch 1 is 60% and Demand Limit Switch 2 is 40%.
41 T o configure this option with the Navigator display: In the following example, a 4 mA signal is Demand Limit for compressor current is 2000 amps and a 20 mA Demand Limit signal corresponds with a compressor current of 0 amps. The 4 to 20 mA signal is connected to TB6-1 and TB6-2.
42 Set this variable to 2 for stand-alone units that are not con- nected to a CCN. W ith this configuration, daylight saving time and holiday determination will be done without broadcasting through the bus. This variable can only be changed when using the T ouch Pilot display , ComfortVIEW™ software, or Network Service T ool.
43 RE - AL A RM T I ME — This variable specifies the amount of time that will be allowed to el apse between re-alarms. A re- alarm occurs when the conditions that caused the initial alarm continue to persist for the number of minutes specified in this decision.
44 Override #2: Circuit A Low Saturated Suction T emperature in Cooling Override #3: Circuit B Low Saturated Suction T emp erature in Cooling These overrides attempt to avoi d the low suction temperature alarms and are active only when the compressor is running beyond the fully unloaded level.
45 Override #14: Slow C hange Override — This override pre- vents compressor stage changes when the leaving temperature is close to the control point and slowly moving towards it.
46 Table 34 — 30XW Compre ssor Nominal Capacity Override #59: Circuit A Low Oil Level Override #60: Circuit B Low Oil Level — This override is only effective when the circuit is not running. The override will prevent the circuit from starting up with a low oil level.
47 6. Fill the chiller fluid circuit with clean water (with recom- mended inhibitor added) or other non-corrosive fluid to be cooled. Bleed all air out of high points of system.
48 process applications. Refer to application information in Prod- uct Data literature for details. FLO W R A T E RE QU IRE ME NT S — Standard chillers should be applied with nominal flow rates within those listed in the Evaporator and Condenser Flow Rates table.
49 Fig. 28 — 30XW325-400 Ev aporator Marine W aterbo x 0 500 1000 1500 2000 2500 3000 (0) (31.5) (63.1) (94.6) (126.2) (157.7) (189.3) 3 2 1 pass pass pass gpm (L/s) Evaporator Flow Rate 0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 ft wg (0) (14.
50 0 500 1000 1500 2000 (0) (31.5) (63.1) (94.6) (126.2) Evaporator Flow Rate 3 2 1 pass pass pass 0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 ft wg gpm (L/s) (0) (14.9) (29.8) (44.8) (59.7) (74.6) (89.5) (104.4) (119.4) (kPa) Pressure Drop LEGEND NO TE: The table abov e represents pressure drops only .
51 Fig. 32 — 30XW150-200 Condense r Marine W aterbo x A30-4835 NO TE : The tabl e abov e represe nts pressure drops only . The table does not imply that the chiller can b e properly applied ov er th e entire range of condenser water flow rates represented.
52 Fig. 34 — 30XW150-200 Condenser NIH Fl ange A30-4836 LEGEND NO T E: The table abo ve represents pressure drops only . The table does not imply that the chiller can be properly applied o ver th e entire range of e vapor ator water flow rates represented.
53 Fig. 36 — 30XW150- 200 Condenser NIH Victauli c A30-4837 LEGEND NO TE: The table abov e represents pressure drops only . The table does not imply that the chiller can be proper ly applied over th e entire range of e vapor a tor water flow r ates represented.
54 OPERA TION Sequence of Operation — With a command to start the chiller , the cooler and conde nser pumps will start. After verifying water flow , the control will monitor the entering and leaving water temperatures. If the need for mechanical cooling is determined, the control decides which circuit and compres- sor to start.
55 ST AR TUP DELA Y IN EFFECT — T hi s m od e is c he c ke d for when the unit is started. This mode is active when the Min- utes Off T ime ( Unit Off to On Delay , DEL Y ) timer is active. The unit will not start until the timer has expired. The mode will terminate when the timer expires.
56 If this condition is encountered , see Possible Causes for Alarms 56 and 57 on page 75. HIGH DGT CIRCUIT A HIGH DGT CIRCUIT B — Th e cap ac it y of th e af fe c te d circuit may be increased to reduce circuit discharge gas temperature. HIGH PRES OVERRIDE CIR A HIGH PRES OVERRIDE CIR B — Thi s m ode is che ck ed for when the circuit is ON.
57 HP S B DGT A HP S A DGTB EPTB ( 3 50, 400 ONL Y) ECTB ( 3 50, 400 ONL Y) EPT A (175, 200, 3 50, 400 ONL Y) ECT A (175, 200, 3 50, 400 ONL Y) A30-4838 LEGEND *Not visible from angle shown.
58 Table 38 — Thermistor Identification *SGT A and SGTB f or 30XW150-325 unit s are connecte d to the EXV 1 board. Table 39A — 5K Thermis tor Temperature (° F) vs Resistance THERMIST OR ID DESCRI.
59 Table 39B — 5K Thermis tor Temperature ( °C) vs Resistance SER VICE Economizer Assembly — Each c ircuit on 30XW175,200,350,400 units has an economizer assembly . The 30XW150,325 units do not have an economizer and have one main electronic expansion valve.
60 The EXV control logic has several overrides, which are also used to control the position of the EXV . • Approach between SST and L WT • Maximum Operating Pressure (MOP) Approach — If the appr.
61 EXV TROUBLESHOOTING PROCEDURE — Th ere are two different economizer EXVs. Both of the economizer EXVs have a total of 2785 steps. There are three dif ferent main EXVs, which all have a total of 4260 steps. The EXV motor moves at 150 steps per second.
62 Table 40 — EXV Modes and Submodes Table 41 — Color Indi cators when Moisture is Present in Refr igerant Liquid Line Service V alve — This valve is located immediately ahead of filter drier , and has a 1 / 4 -in. access connection for fi eld charging.
63 Compressor Assembl y — The 30XW units utilize screw compressors with a modulating slide valve which varies capacity from 15% to 100% of compressor capacity for each circuit. See Fig. 45 for a view of a typical 06T compressor . The slide valve position is varied by opening and closing the 2 solenoid valves located on the com pressor .
64 Oil Charge — When additional oil or a complete charge is required it must meet the following specifications: • Manufacturer . . . . . . . . . . . . . . . . . . . . . Emkarate RL220XL • O il T ype . . . . . . . . . . . . . . . . . . . Inhibited polyolester-based synthetic compressor lubricant for use with screw compressors.
65 LOW FLUID TEMPERA TURE — M ain Bas e Bo ar d is pr o- grammed to shut chiller down if leaving fluid temperature drops below 34 F (1.1 C) for cooler fluid type water or below Brine Freeze Setp oint ( Brine Fr eeze Setpoint , LOSP ) for cooler fluid type brine.
66 INSPECTING/CLEANING HEA T EXCHANGERS — In - spect and clean cooler tubes at the end of the first operating season. Because these tubes have internal ridges, a rotary-type tube cleaning system is necessary to fully clean the tubes.
67 Refrigeran t Circuit LE A K TE S TI N G — Units are shipped wit h complete operat- ing char ge of refrigerant R-134a or nitrogen (see Physical Data tables supplied in the 30XW installation instructions) and should be under sufficient pressure to conduct a leak test.
68 Table 48 — Troubleshooting LEGEND Alarms and Aler ts — The integral control system con- stantly monitors the unit and ge nerates warnings when abnor- mal or fault conditions occur . Alarms may cause either a circuit (Alert) or the whole machine (Alarm) to shut down.
69 Table 49 — Alarm Codes LEGEND PREFIX CODE SUFFIX CODE ALARM NUMBER ALARM DESCRIPTION REASON FOR ALARM ACTION T AKEN BY CONTROL RESET TYPE PROBABLE CA USE th 01 1 Cooler Entering Fluid Ther mistor.
70 Table 49 — Alarm Codes (cont) LEGEND PREFIX CODE SUFFIX CODE ALARM NUMBER ALARM DESCRIPTION REASON FOR ALARM ACTION T AKEN BY CONTROL RESET TYPE PROBABLE CA USE Co A1 53 Loss of communicatio n wi.
71 Table 49 — Alarm Codes (cont) LEGEND PREFIX CODE SUFFIX CODE ALARM NUMBER ALARM DESCRIPTION REASON FOR ALARM ACTION T AKEN BY CONTROL RESET TYPE PROBABLE CA USE P 11 77 Circuit A Low Suctio n Sup.
72 Table 49 — Alarm Codes (cont) LEGEND PREFIX CODE SUFFIX CODE ALARM NUMBER ALARM DESCRIPTION REASON FOR ALARM ACTION T AKEN BY CONTROL RESET TYPE PROBABLE CA USE P 40 108 C ircuit A — Re peated .
73 Table 49 — Alarm Codes (cont) LEGEND DIAGNOSTIC ALARM COD ES AND POSSIBLE CAUSES Thermistor F ailure Alarm 1 — Cooler Fluid Entering (th.01) Alarm 2 — Cooler Fluid Leaving (th.
74 Alarm 10 — M aster/Slave Common Fluid Thermistor (th.11) Criteria for T rip — This alarm criterion is tested whether the unit is ON or OFF . The alarm will be tripped if the unit is configured .
75 Criteria for T rip — The criteria are tested whether the circuit i s ON or OFF . The alarm is generated if one of the following criteria is met: 1. If the voltage as sensed by the MBB is 0 vdc, which corresponds to the Navigator™ display of –7 psi (–48.
76 Alarm 64 — Loss of Communication w ith Energy Manage- ment Module Board (Co.03) Criteria for T rip — The criterion is tested whether the unit is ON or OFF and when a function that requires the Energy Management Module (EMM) is configured. If communication with the EMM is lost for a period of 10 seconds, the alarm will be triggered.
77 • a liquid line r efrigerant restriction, filter drier , service valve, etc. • refrigerant charge Low Suction Superheat Alarm 77 — Circuit A (P .11) Alarm 78 — Circuit B (P .12) Criteria for T rip — The criteria are tested whe n the circuit is ON.
78 Max Oil Filter Dif ferential Pressure Failure Alarm 87 — Circuit A (P .70) Alarm 88 — Circuit B (P .71) Criteria for T rip — The criterion is tested when the compres- sor has been operating for at least 5 seconds.
79 Table 50 — Master/Slave Ala rm Code LEGEND Table 51 — Illegal Configurat ion Alarm Code Cooler Pump Fault Alarm 100 — Pump 1 Fault (P .32) Alarm 101 — Pump 2 Fault (P .33) Criteria for T rip — The criterion is tested wh ether the units are ON or OFF .
80 Repeated Low Suction T emperature Protection Alarm 108 — Circuit A (P .40) Alarm 109 — Circuit B (P .41) Criteria for T rip — The criterion is tested when the circuit is ON.
81 generated if the one of the fo llowing configuration errors is detected by the control. The “nn” refers to the error code listed in T able 52. Table 52 — Service Maintenance Alert Codes Action to be T aken — None. Reset Method — Manual, after the service has been completed.
82 Action to be T aken — The compressor will be stopped. Reset Method — Manual Possible Causes — If this condition is encountered, check the following items: • power failure • blown fuse or .
83 Possible Causes — If this condition is encountered, check the following items: • electrical noise • faulty CPM board Compressor U L 1998 Current Measure Dual Channel Mismatch Alarm 132-19 — Circuit A (A1.19) Alarm 133-19 — Circuit B (B1.19) Criteria for T rip — The alarm criterion is checked when the compressor is ON.
84 Table 53 — Testing Circuit A Oil Solenoid LEGEND FOR FIG. 53 MODE (Red LED) SUB-MOD E KEYP AD ENTRY ITEM DISPLA Y EXP ANSION VA L U E DESCRIPTION (Units) COMMENT SER VICE TEST Service T est Mode TEST Manual Sequence QUIC Q. RE Q P ASS WORD P assword ma y be required 0111 Each will lock in the next digit.
85 Fig. 53 — 30XW Low Voltag e Control Wiring Schematic A30-4848.
86 APPENDIX A — T OUCH PILO T DISPLA Y T ABLES The T ouch Pilot™ display tables are forma tted in alphabetical order based on the point name description. The line number corresponds to the line number from the top the T ouch Pilot screen. A cross reference to the CCN tables in Appendix C is provided.
87 APPENDIX A — T O UCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME TOUCH PILO T P A TH LINE READ/ WRITE CCN T ABLE NAME Ball V alve Closin g Out Circui.
88 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TO UCH PILOT DESCRIPTION TOUCH PILOT POINT NAME TOUCH PILO T P A TH LINE READ / WRITE CCN T ABLE NAME Compressor Output Circuit A COMP.
89 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Cooler Pump Run Status CPUMPDEF .
90 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME TOUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Current Setpoint SP MAIN MENUStat.
91 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TO UCH PILOT DESCRIPTION TO UCH PILOT POINT NAME TOUCH PILO T P A TH LINE READ/ WRITE CCN T ABLE NAME DGT Cooling Solenoid Circuit A G.
92 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME TOUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Economizer Gas T emp Circuit A EC.
93 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME TOUCH PILO T P A TH LINE READ/ WRITE CCN T ABLE NAME EXV P osition Circuit A EXV_A MA.
94 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION T OUCH PILOT POINT NAME TOUCH PILO T P A TH LINE READ/ WRITE CCN T ABLE NAME Fan #7 Hours Circuit A hr_fana7 .
95 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME TOUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Fan Output DO #5 Circuit A fan_a5.
96 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH P ILOT DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Frost Integrator Gain Circuit A .
97 APPENDIX A — T O UCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TO UCH PILOT DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Int PID Gain V arifan hd_ig MAI.
98 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TO UCH PILOT DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Motor T emp erature Circuit A CP.
99 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILOT POINT NAME TOUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Pump Inlet Pressure Circuit A fc_i.
100 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILOT POINT NAME TOUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Occupied From OCCTOD# MAIN MENUSc.
101 APPENDIX A — T O UCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILOT POINT NAME T O UCH PILOT P A TH L INE READ/ WRITE CCN T ABLE NAME Po wer On 1: day-mon-y ear da.
102 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Reclaim Deadband hr_deadb MAIN .
103 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME SCT Candidate Circuit A sct_fu_.
104 APPENDIX A — T OUCH PILO T™ DISPLA Y T ABLES (cont) LEGEND TOUCH PILO T DESCRIPTION TOUCH PILO T POINT NAME T OUCH PILOT P A TH LINE READ/ WRITE CCN T ABLE NAME Sub Condenser T em p Cir A hr_s.
105 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES MODE — RUN ST A TUS *As data in all of these categories can exceed 999 9 the fol lowing displa y strategy is used: F rom 0-9999 displa y as 4 digits. F rom 9999-99999 displa y xx.xK F rom 99900-999999 displa y as xxxK.
106 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — RUN ST A TUS *As data in all of these categories can exceed 999 9 the fol lowing displa y strategy is used: F rom 0-9999 displa y as 4 digits. F rom 9999-99999 displa y xx.xK F rom 99900-999999 displa y as xxxK.
107 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — SER VICE TEST ITEM EXP ANSION UNITS RANGE COMMENT WRITE ST A TUS CCN T ABLE CCN POINT PA G E NO . TEST MANU AL TEST MODE Remote- Off- Enabl e Switch must be set to OFF P osition Remote-Off - Enabl e Switch must be set to ENABLE Po s i t i o n N/A T.
108 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — TEMPERA TURE ITEM EXP ANSION UNITS RANGE COMMENT WRI TE ST A TUS CCN T ABLE CCN POINT PA G E NO . UNIT UNIT TEMPERA TU RES CEWT Cooler Entering Fluid XXX.X (deg F/deg C) –40-245 F (–40-118 C) ST A TEGEN COOL_EWT CL WT Cooler Lea ving Fluid XXX.
109 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — SET POINTS ITEM EXP ANSION UNITS RANGE COMMENT WRI TE ST A TUS CCN T ABLE CCN POINT PA G E NO . COOL COOLING SETPOINTS CSP .1 Cooling Setpoint 1 XXXX.X (deg F/deg C) –20-70 F (–29-21 C), Def ault = 44.
110 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — PRESSURE MODE — INPUTS ITEM EXP ANSION UNITS RANGE COMMENT WRI TE ST A TUS CCN T ABLE CCN POINT PA G E NO . PRC.A CIRCUIT A PRESSURES DP .A Discharge Pressure Cir A XXX.X (psig/kP a) CIRCA_AN DP_A 56 SP .
111 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — OUTPUTS MODE — CONFIGURA TION ITEM EXP ANSION UNITS RANGE COMMENT WRI TE ST A TUS CCN T ABLE CCN POINT PA G E NO . CIR.A CIRCUIT A OUTPUTS CP .A Compressor A Relay OFF/ON CIRCA_D CP_A HT .
112 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — CONFIGURA TION (cont) ITEM EXP ANSION UNITS RANGE COMMENT DEF A UL T CCN T ABL E CCN POINT P A GE NO. UNIT UNIT CONFIGURA TION TYPE Unit T ype 3 = W ater-Cooled 4 = Heat Machine Air cooled F ACT ORY unit_typ TO N S Unit Size XXX 0 to 1800 (nominal siz e) F ACT OR Y unitsize V AR.
113 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — CONFIGURA TION (cont) ITEM EXP ANSION UNITS RANGE COMMENT DEF AUL T CCN T ABLE CCN POINT P AGE NO .
114 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — TIMECLOCK *P assword protected. ITEM EXP ANSION UNITS RANGE COMMENT WRITE ST A TUS CCN T ABLE CCN POINT PA G E NO . TIME TIME OF DA Y HH.MM Hour and Minute XX.XX 00.00-23.59 forcible* N /A HH.
115 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — TIMECLOCK (cont) ITEM EXP ANSION UNITS RANGE COMMENT WRITE ST A TUS CCN T ABLE CCN POINT PA G E NO . SCH1 SCHEDULE 1 PER.7 P eriod 7 Occ/Unocc Sel PER.7 OCC.7 Occupied Time XX.XX 00:00-23:59 for cible OCCP01S OCCTOD7 PER.
116 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — TIMECLOCK (cont) *Holida ys range from 1-16. Item has same structure, with the only diff erence being the tw o-number identifier . ITEM EXP ANSION UNITS RANGE COMMENT WRITE ST A TUS CCN T ABLE CCN POINT PA G E NO .
117 APPENDIX B — NA VIGA T OR™ DISPLA Y T ABLES (cont) MODE — OPERA TING MODE *Up to six current operating modes will be displa yed. NO TE: See Oper ating Modes star ting on page 54. MODE — ALARMS *Expanded displa y will be actual alar m description.
118 APPENDIX C — CCN T ABLES ST A TUS DISPLA Y T ABLES *Not supported. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME WRITE ST A TUS CIRCA_AN CIRCUIT A ANALOG V ALUES P ercent T otal Capacity 0 - 100 % CAP A_T Discharge Pressure nnn.n psi DP_A Suction Pressure nnn.
119 APPENDIX C — CCN T A BLES (cont) ST A TUS DISPLA Y T ABLES (cont) *Not supported. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME WRITE ST A T US CIRCC_AN CIRCUIT C ANALOG V ALUES P ercent T otal Capacity 0-100 % CAPC_T Discharge Pressure nnn.n psi DP_C Suction Pressure nnn.
120 APPENDIX C — CCN T A BLES (cont) ST A TUS DISPLA Y T ABLES (cont) *Not supported. †The fo rced value will be used. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME WRITE ST A TUS GENUNIT Operati ng.
121 APPENDIX C — CCN T A BLES (cont) ST A TUS DISPLA Y T ABLES (cont) *Not supported. NO TE: Disab le quick test: all th e quick test paramete rs shall be reset to 0. *Not supported. NO TE: Disab le quick test: all th e quick test paramete rs shall be reset to 0.
122 APPENDIX C — CCN T A BLES (cont) ST A TUS DISPLA Y T ABLES (cont) *Not supported. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME FREECOOL* GENERAL P ARAMETERS F ree Cooling Disable ? Y es/No — FC_DSBLE L WT – OA T Delta ±nnn.
123 APPENDIX C — CCN T A BLES (cont) ST A TUS DISPLA Y T ABLES (cont) *Not supported. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME WRITE ST A T US RECLAIM* Heat Reclaim Select Y es/no RECL_SEL Reclaim Condenser Pump On/Off CONDPUMP Reclaim Condenser Flow On/Off CONDFLOW Reclaim Condenser Heater On/Off cond_htr Reclaim Entering Fluid ±nnn.
124 APPENDIX C — CCN T A BLES (cont) CONFIGURA TION T ABLES *Da y of week where da ylight savings time wi ll occur in the mor ning (at 2:00 am). Da ylight savings time occurs on Sunda y (7) morning, 1 hour shall be added when e nter ing and 1 hour subtra cted when lea ving.
125 APPENDIX C — CCN T A BLES (cont) CONFIGURA TION T ABLES (cont) T ABLE DISPLA Y NAME RANGE DEF A UL T UNITS POINT NAME CFG_T ABn (n = 1 to 8) Display x table number 1 85 tab_nb_1 Display n v ar n.
126 APPENDIX C — CCN T A BLES (cont) CONFIGURA TION T ABLES (cont) *Not supported. †Only condenser pu mp sequence 1 is supported. NO TES: 1. Flow chec ked if pump off needed when a command is sent to t he primary pump to pre vent cooler from freezing in winter conditions.
127 APPENDIX C — CCN T A BLES (cont) SETPOINT CONFIGURA TION T ABLES *Not suppor ted. MAINTENANCE DISPLA Y T ABLES * Not suppor ted. NOTES: T ables for displa y only . Forcing shall not be suppor ted on this maintenance screen. T ABLE DISPLA Y NAME RANGE DEF A UL T UNITS POINT NAME SETPOINT COOLING Cooling Setpoint 1 –20-70 44.
128 APPENDIX C — CCN TA BLES (cont) MAINTENANCE DISPLA Y T ABLES (cont) *Not supported. T ABLE DISPLA Y NAME RANGE UNITS POINT NAME WRITE ST A TUS F ANCTRL* Cir A SCT Control P oint ±nnn.n °F sct_sp_a Cir A SCT Candidate ±nnn.n °F sct_fu_a Cir A F an Cycle Counter ±nnn.
129 APPENDIX C — CCN T A BLES (cont) MAINTENANCE DISPLA Y T ABLES (cont) *Alwa ys CCN for the sla ve chiller . †Slav e ch iller chillstat value **This decision is consistent for master chiller only . It shall be set by default to 0 for the sla ve chiller.
130 APPENDIX C — CCN T A BLES (cont) SER VICE CONFIGURA TION T ABLES *Not supported. †0 = No economizer . NO TES: 1. T able used to disa ble compressors f or maintenance purposes. The capacity control will consider that these compressors (once set to YES) are f ailed manually (no alarm will appear).
131 APPENDIX C — CCN T A BLES (cont) SER VICE CONFIGURA TION T ABLES (cont) *Not supported. *Not supported. Must be configured at def ault. NO TE: This tabl e shall be downloadable at a ny time . Howev er, modified v alue shall not be used by tasks until the unit is in OFF stat e.
132 APPENDIX C — CCN T A BLES (cont) SER VICE CONFIGURA TION T ABLES (cont) NO TE: This table sha ll be used for purposes of transplanting the de vices on time in the ev ent of a module hardware f ailure or s oftware up grade via do wnloading. It shall be usable only if all items are still null .
133 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES ACROSS-THE-LINE START — STANDARD CONDENSING ACROSS-THE-LINE START — HI GH CONDENSING/HEA T MA CHINE LEGEND NO TE: Sizes 15 0-200 are Circuit A only .
134 APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES (cont) WYE-DEL T A ST ART — ST AND ARD CONDENSING WYE-DEL T A ST ART — H IGH CONDENSING/HEA T MA C HINE LEGEND NOTE: Siz es 150-200 are Circuit A only .
135 APPENDIX E — PIPING AND INSTRUMENT A TION 30XW UNIT ECON OMIZED PIPING A30-4849.
136 APPENDIX E — PIPING AND INSTRUMENT A TION 30XW UNIT NON-ECONOMIZED PIPING A30-4850.
137 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURA TION FOR i-V u ® DEVICE AND CSM CONTROLLER The following is intended to assist a Carrier technician in configuring a 30XW chiller so either the i-V u ® 4.0 or 4.2 de- vice, CCN Global Schedule Master , or a CSM controller can Start and S top the chiller .
138 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURA TION FOR i-V u ® DEVICE AND CSM CONTROLLER (cont) Step 2 — Chiller Mode Selection — There are 3 different mode selections fo r the chiller which ar e described below .
139 APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURA TION FOR i-V u ® DEVICE AND CSM CONTROLLER (cont) Fig. F — Schedule T ype Example (W eekly) A30-4856 Fig.
Manufacturer reserves the right to disco ntinue, or change at any time, specificatio ns or designs without notice and without inc urring obligations. Catalog No .
Manufacturer reserves the right to disco ntinue, or change at any time, specifications or de signs without notice and without inc urring obligations. Catalog No . 04-53300024-01 Printed in U.S. A. Form 30XW -1T CL-1 11-09 Replaces: New ST ART -UP CHECKLIS T FOR 30XW LIQUID CHILLERS A.
CL-2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -.
CL-3 Recor d Software V ersions (Press ENTER & ESCAPE simultaneously to obtain software versions) Recor d Configuration Info rmation *Not suppor ted.
CL-4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -.
CL-5 Recor d Configuration Info rmation *Not suppor ted. T O UCH PILO T™ DESCRIPTION NA VIGA TOR ITEM NA VIGA TOR™ SUBMODE RANGE DEF A UL T ENTR Y Cooling Setpoint 1 CSP .1 Set Point COOL XXX.X 44.0° F Cooling Setpoint 2 CSP .2 Set Point COOL XXX.
CL-6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -.
CL-7 Operating Data: Record the following information from the Run Status, T emperatures and Outputs Modes when machine is in a stable operating condition.
Manufacturer reserves the right to disco ntinue, or change at any time, specificatio ns or designs without notice and without inc urring obligations. Catalog No .
An important point after buying a device Carrier AQUAFORCE 30XW150-400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier AQUAFORCE 30XW150-400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier AQUAFORCE 30XW150-400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier AQUAFORCE 30XW150-400 you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier AQUAFORCE 30XW150-400 will certainly help you make a decision on the purchase.
If you already are a holder of Carrier AQUAFORCE 30XW150-400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier AQUAFORCE 30XW150-400.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier AQUAFORCE 30XW150-400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier AQUAFORCE 30XW150-400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
