Instruction/ maintenance manual of the product HMI-640S Advantech
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HMI-640S 486-based panel PC with 6.0" LCD flat panel display User's Manual.
Copyright notice This document is copyrighted 2000 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improve- ments to the products described in this manual at any time without notice.
FCC Class A notes This equipment has been tested with a class A computing device and has been found to comply with part 15 of FCC Rules. Operation in a residential area may cause unacceptable interference to radio and TV receptions requiring the operator to take whatever steps are necessary to correct the interference.
Safety Instructions 1 . Read these safety instructions carefully . 2 . Keep this installation reference guide for later reference. 3 . Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. Use a damp cloth.
Wichtige Sicherheishinweise 1 . Bitte lesen sie Sich diese Hinweise sorgfältig durch. 2 . Heben Sie diese Anleitung für den späteren Gebrauch auf. 3 . V or jedem Reinigen ist das Gerät vom Stromnetz zu trennen. V erwenden Sie Keine Flüssig-oder Aerosolreiniger .
Contents Chapter 1 General Information ..................................... 1 1 . 1 Introduction ....................................................................... 2 1 . 2 Specifications ..........................................................
Chapter 3 Maintenance ................................................ 2 1 3 . 1 Removing the Front/Rear Panel .................................. 2 2 3 . 2 LCD Display .................................................................... 2 4 3 . 3 LCD Backlight .
4.12 Card installation ............................................................. 5 6 4.13 Card removal .................................................................. 5 7 4.14 FPC cable installation .............................................
Figures Figure 4-1: Board layout: jumper/connector locations ................................. 3 5 Figure 4-2: Damping resistor ....................................................................... 4 7 Tables T able 4-1: Jumpers and connectors .....
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General Information This chapter gives background information on the HMI-640S. Sections include: • Introduction • Specifications • LCD Specifications • I/O Arrangement • T otal Solution • .
2 HMI-640S User's Manual 1. 1 Introduction The HMI-640S meets all of the requirements necessary to serve as an industrial operator interface. This panel PC provides an all-in-one 486 PC platform with 6.
Chapter 1 General Information 3 • RAM : 16MB EDO RAM on board • IDE hard disk drive interface : Supports up to two Enhanced IDE devices, auto-detect BIOS • Multi-mode parallel port : Configured to LPT1, LPT2, LPT3 or disabled.
4 HMI-640S User's Manual Ethernet interface • Chipset : Realtek R TL8139A 10/100 Base-T controller • Network (LAN) : Novell NE1000/2000 compatible.
Chapter 1 General Information 5 M o del H M I - 640S D i sp l ay t yp e ST N c o l o r L CD M ax. col o r s o r g r ayscal es 256 c ol or s Si z e 6. 0" LC D m odel KC B0 6 0 VG 1 C A- A2 1 or com pat i bl e R eso l ut i on 640 x 480 (V G A ) B r i ght ne ss 70c d/ m ² Do t s i z e ( W x H) 0.
6 HMI-640S User's Manual 1.4 I/O Arrangement The I/O arrangement of the HMI-640S is shown below: Note: Se r ial por t COM2 can be configured to operate in RS-232, RS-422 or RS-485 mode. This is set by DIP switches on the upper side of the back cover.
Chapter 1 General Information 7 1.5 Total Solution Data Acquisition M odule Industrial PC (Advantech) P C/104 + Cover (Advantech) PS/2 Keyboa rd PS/2 Mouse (Market) Power S upply Adapter (24 V ) (Adva.
8 HMI-640S User's Manual 1.6 Dimensions The HMI-640S can be placed on a shelf or a table, or mounted onto a panel. Cutout panel dimensions are as follows:.
Chapter 1 General Information 9 1.7 Mounting If you want to panel mount your HMI-640S, use the four brackets that are included within your package. First, fit the HMI-640S body onto the cutout panel and hold it temporarily in place with your hands.
10 HMI-640S User's Manual.
System Setup This chapter explains how to set up the HMI- 640S hardware. Sections include: • General • Packing List • Initial Setup • Installing a CompactFlash memory card • Connecting the P.
12 HMI-640S User's Manual 2.1 General The HMI-640S compact profile panel PC can simultaneously monitor and sample the data from several traditional PLC controllers. It takes full advantage of a wide range of available software programs, and its upgrade can be performed both quickly and easily with the replace- ment of various optional modules.
Chapter 2 System Setup 13 W ar ning! Before installing the serial por t mouse driver , y ou must remove the PS/2 mouse driver from your system. Note: The PS/2 mouse driver cannot be simultaneously installed with a serial/COM port mouse driver.
14 HMI-640S User's Manual 2. 3 Installing a CompactFlash Memory Card Installing a CompactFlash adapter 1 . V erify that the power source to the HMI-640S has been properly disconnected. 2 . Insert the CompactFlash adapter frimly but gently into the IDE- compatible slot as shown in the picture below .
Chapter 2 System Setup 15 Installing a 2.5" HDD HMI-640S is designed as a HDD-less platform of a high reliability . However , if a HDD should be used, its installation procedure is described as follows: 1 . V erify that the power source to the HMI-640S has been properly disconnected.
16 HMI-640S User's Manual 2 . 4 Connecting the Power Adapter Before connecting the power adapter to your HMI-640S, you must first attach the Power T erminal Block onto the 24 V DC power receptable located beneath the HMI-640S.
Chapter 2 System Setup 17 2 . 5 Installing a PC/104 Module The HMI-640S's PC/104 connector gives you the flexibility to attach to the PC/104 expansion modules, which perform same functions as traditional plug-in expansion cards. Using these modules might save you space and valuable slots.
18 HMI-640S User's Manual PC/104 module dimensions (mm ±5 %) 88.9 95.9 90.8 5.1 0 0 5.1 90.2 85.1 5.1 90.8 82.6.
Chapter 2 System Setup 19 2.6 First System Boot After you have properly installed the CompactFlash memory card pre- installed with W indows CE or even with specific application software , all you have to do is simply plug in the power and the system is ready for the first boot.
20 HMI-640S User's Manual 2. 7 Exploded Diagram The following exploded diagram is provided to help with assembly or disassembly of the HMI-640S..
CHAPTER Maintenance The HMI-640S is of a modular design so that it is convenient for users to maintain or service its internal components. This chapter will describe the disassembling process for the machine.
22 HMI-640S User's Manual The HMI-640S is of a modular design so that it is convenient for users to maintain or service its internal components. This chapter will describe the disassembling process for the machine. The Service CD bundled in the HMI-640S package provides even more details for your reference.
Chapter 3 Maintenance 23 Y ou need only to remove the rear panel to replace the DRAM, power supply , I/O adapter , and certain components. T o remove the rear panel, first verify that the power source to the HMI-640S has been discon- nected. Then remove the six screws on the rear panel and pull it away from the HMI-640S main body .
24 HMI-640S User's Manual 3.2 LCD Display The LCD display rarely needs replacing during normal life span of the HMI-640S. Howerver , if you should need to replace the LCD display , please follow the procedure below: 1 . V erify that the power source to the HMI-640S has been disconnect- ed.
Chapter 3 Maintenance 25 3.3 LCD Backlight T o replace the backlight: 1 . V erify that the power source to the HMI-640S has been disconnect- ed. 2 . Open the front panel. (See Section 3.1.) 3 . Remove the LCD from the steel chassis. 4 . Disconnect the cables from the LCD and the LCD inverter .
26 HMI-640S User's Manual 3.4 Power Supply T o repair or replace the power supply: 1 . V erify that the power source to the HMI-640S has been disconnect- ed. 2 . Open the rear cover . (See Section 3.1) 3 . Remove the four screws attaching the power supply to the CPU board.
Chapter 3 Maintenance 27 3. 5 I/O Adapter (CPC-2900) T o replace or service the I/O adapter , follow these steps: 1 . V erify that the power source to the HMI-640S has been disconnect- ed. 2 . Remove the rear cover . (See Section 3.1.) 3 . Remove the screw which attaches the I/O adapter to the Carrier Board.
28 HMI-640S User's Manual 3 . 6 Core of HMI-640S (CPC-2520/CPC-2245N/ CPC-2430) The core of HMI-640S consists of CPC-2520 VGA/LCD control board, CPC-2245N main board and CPC-2430 carrier board. After removing power supply and I/O board as mentioned in previous sections, you can disassemble the other boards by the following steps: 1 .
CHAPTER CPC-2245N Main Board This chapter provides: • Background information such as card specification and board layout of CPC- 2245N. • The installation procedures for CPC- 2245N hardware, including instructions on setting jumpers and connecting peripher- als, switches and indicators.
30 HMI-640S User's Manual 4. 1 Introduction Advantech’ s new mini biscuit PC, the CPC-2245N, is truly an all-in one 486 processor-based single board computer .
Chapter 4 CPC-2245N Main Borad 3 1 4. 2 Specifications • CPU: STPC Client, 66 MHz • On-card cache: 8 KB • BIOS: 256 KB Flash BIOS • Chipset: STPC Client • Super I/O chipset: W inbond W83977F • RAM memory: 16 MB EDO RAM on board • Solid state disk: Supports one CompactFlash card as an emulated HDD • W atchdog timer: 1.
32 HMI-640S User's Manual VGA/LAN/serial port/keyboard/mouse (40-pin FPC connector) • VGA with 64-bit windows accelerator - Display memory: 4 MB share memory architecture (UMA structure) -Displ.
Chapter 4 CPC-2245N Main Borad 3 3 4 . 3 Board layout: dimensions.
34 HMI-640S User's Manual 4 .4 Jumpers and connectors On-board connectors link to external devices such as hard disk drives, keyboards, floppy drives, and so on. In addition, the board has jumpers for configuring your board for specific applications.
Chapter 4 CPC-2245N Main Borad 3 5 4 .5 Board layout: jumper/connector locations Figure 4-1: Board layout: jumper/connector locations.
36 HMI-640S User's Manual 4 .6 Safety precautions Warning! Always completely disconnect the power cord from your chassis whenever you are working on it. Do not make connections while the power is on because sensitive electronic components can be damaged by the sudden rush of power.
Chapter 4 CPC-2245N Main Borad 3 7 4 . 7 Setting jumpers Y ou may configure your card to match the needs of your applica- tion by setting jumpers. A jumper is the simplest kind of electrical switch. It consists of two metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them.
38 HMI-640S User's Manual 4.7.1 Clear CMOS (J2) This jumper is used to erase CMOS data and reset system BIOS information. The procedure for clearing CMOS is: 1 . Turn off the system. 2 . Short pin 2 and pin 3. 3 . Turn on the system. The CMOS is now cleared.
Chapter 4 CPC-2245N Main Borad 3 9 4 . 9 ISA/IDE/floppy drive/parallel port (CN3) The CPC-2245N provides a +5 V 16-bit ISA bus, one IDE channel (support two IDE devices), one parallel interface and one floppy interface (support two floppy drives).
40 HMI-640S User's Manual T able 4-3: ISA/IDE/floppy drive/parallel port connector (CN3) Pin Signal Bus Pin Signal Bus 1 + 5 V POWER 7 3 + 5 V POWER 2 Z W I S A 7 4 RESET I D E 3 SA18 I SA 7 5 RS.
Chapter 4 CPC-2245N Main Borad 4 1 3 6 SA 0 IS A 1 0 8 LA21 IS A 3 7 LA23 ISA 10 9 SA 1 IS A 3 8 SA2 I S A 1 1 0 SA4 I SA 3 9 SA6 I S A 1 1 1 SA3 I SA 4 0 HDD0 IDE 1 12 S A7 I S A 4 1 HDD8 IDE 1 13 S .
42 HMI-640S User's Manual 4.9.1 ISA bus T able 4-4: ISA bus - CN3 cross reference table (ISA pin A) ISA bus CN 3 Pin Signal Pin Signal A 1 I/O CHCK 62 IOCHCK A 2 SD7 127 SD7 A 3 SD6 126 SD6 A 4 S.
Chapter 4 CPC-2245N Main Borad 4 3 T able 4-5: ISA bus - CN3 cross reference table (ISA bus pin B) ISA bus CN 3 Pin Signal Pin Signal B 1 GND 9 GND B2 RSTDRV 75 RSTDRV B3 +5 V 1 +5 V B4 IRQ9 89 IRQ9 B.
44 HMI-640S User's Manual T able 4-6: ISA bus - CN3 cross reference table (ISA bus pin C) ISA bus CN 3 Pin Signal Pin Signal C1 SBHE 5 9 SBHE C 2 LA23 3 7 LA23 C 3 LA22 3 5 LA22 C 4 LA21 1 0 8 LA.
Chapter 4 CPC-2245N Main Borad 4 5 T able 4-7: ISA bus - CN3 cross reference table (IDE pin D) ISA bus CN 3 Pin Signal Pin Signal D 1 MEMCS16 1 3 4 MEMCS16 D 2 I/OCS16 61 IOCS16 D 3 IRQ10 90 IRQ10 D 4.
46 HMI-640S User's Manual 4.9.2 IDE interface Users can attach two IDE devices to the IDE channel, one drive must be set as the master and another as the slave. Y ou may do this by setting the jumpers on the drives. Refer to the documentation that came with your drive for more information.
Chapter 4 CPC-2245N Main Borad 4 7 Note : IDE pin 28 must pull 470 ohms resistor to GND. Note : 33 ohms damping resistors is recommended to connect near IDE connector.
48 HMI-640S User's Manual 4.9.3 Floppy drive Users can attach up to two floppy disk drives to the CPC-2245N via a SODIMM socket. The CPC-2245N supports any combination of 5.25" (360 KB / 1.2 MB) and/or 3.5" (720 KB / 1.44/2.88 MB) drives.
Chapter 4 CPC-2245N Main Borad 4 9 4.9.4 Parallel port The parallel port is normally used to connect the CPU card to a printer through a DB25 connector .
50 HMI-640S User's Manual 4.10 VGA/LAN/serial ports/keyboard/ mouse (CN4) The CPC-2245N provides a VGA interface, a 10/100 Base-T Ether- net, two RS-232 serial ports, one keyboard and one PS2 mouse through a 40-pins FPC connector (CN4). User can design their FPC cable for connecting CPC-2245N's FPC connector to user's system board.
Chapter 4 CPC-2245N Main Borad 5 1 4.10.1 VGA interface The VGA connector is a 15-pin D-SUB connector . Users can follow a transfer table to layout these VGA signals to a standard 15-pin D-SUB connector .
52 HMI-640S User's Manual 4.10.2 Ethernet configuration The CPC-2245N is equipped with a high performance 32-bit PCI-bus Fast Ethernet interface that are fully compliant with IEEE 802.3u 10/100Base-T specifications. Ethernet connector is a RJ-45 jack.
Chapter 4 CPC-2245N Main Borad 5 3 T able 4-14: PS/2 keyboard connector PS/2 Keyboard C N4 PS/2 Keyboard C N4 Pin Signal Pin Signal Pin Signal Pin Signal 1 KB_Data 3 1 KBDT 4 V cc 2 9 KBVCC 2 NC - - 5.
54 HMI-640S User's Manual T able 4-16: Serial port default settings Port Address Default COM1 3F8, 2F8, 3E8, 2E8 3F8/IRQ4 COM2 3F8, 2F8, 3E8, 2E8 2F8/IRQ3 The following table shows the pin assign.
Chapter 4 CPC-2245N Main Borad 5 5 4 . 11 Power supply connector (CN5) In single board computer without carrier applications, user may connect a power directly to the CPC-2245N board through CN5.
56 HMI-640S User's Manual 4.12 Card installation.
Chapter 4 CPC-2245N Main Borad 5 7 4.13 Card removal.
58 HMI-640S User's Manual 4.14 FPC cable installation.
CHAPTER 5 CPC-2520 VGA/LCD Control Board This chapter provides: • Background information such as card specification and board layout of CPC- 2520. • The installation procedures for CPC- 2520 hardware, including instructions on setting jumpers and connecting peripher- als, switches and indicators.
60 HMI-640S User's Manual 5. 1 Introduction The CPC-2520 is an extension VGA/LCD module for the CPC-2245 mini biscuit PC. The CPC-2520 uses a C&T 69000 chipset for its PCI/SVGA controller . It supports many popular LCD, EL, and gas plasma flat panel displays and conventional analog CR T monitors.
Chapter 5 CPC-2520 VGA/LCD Control Board 6 1 5. 2 Specifications General • Flat panel VGA interface • Chipset: C&T 69000 VGA controller with W indows accelerator • Display memory: 2 MB SDRAM.
62 HMI-640S User's Manual 5 . 3 Board layout: dimensions.
Chapter 5 CPC-2520 VGA/LCD Control Board 6 3 5 .4 Jumpers and connectors On-board connectors link to external devices such as hard disk drives, keyboards, or floppy drives, etc. In addition, the board has jumpers for configuring your board for specific applications.
64 HMI-640S User's Manual 5 .5 Board layout: jumper/connector locations.
Chapter 5 CPC-2520 VGA/LCD Control Board 6 5 5 .6 Safety precautions Warning! Always completely disconnect the power cord from your chassis whenever you are working on it. Do not make connections while the power is on because sensitive electronic components can be damaged by the sudden rush of power.
66 HMI-640S User's Manual 5 . 7 Jumper settings Y ou configure your card to match the needs of your application by setting jumpers. A jumper is the simplest kind of electric switch. It consists of two metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them.
Chapter 5 CPC-2520 VGA/LCD Control Board 6 7 5 . 8 LCD panel select (SW1) 5 . 9 Display connectors (CN2, CN3) The CPC-2520 PCI SVGA interface can drive conventional CR T display and is capable of driving a wide range of flat display, including electroluminescent (EL), gas plasma, passive LCD, and active LCD displays.
68 HMI-640S User's Manual 5.10 LCD display connector (CN2) LCD display connector on CPC-2520 is a 50-pin FPC connector . The CPC-2520 supports up to 36 bits LCD panel.
Chapter 5 CPC-2520 VGA/LCD Control Board 6 9 5 . 11 VGA display connector (CN3) VGA display connector on CPC-2520 is a 12-pin FPC connector , these VGA signals can be connected to client's system board through a FPC cable. Client can design this cable by referring to Cable layout diagram in chapter of design guide.
70 HMI-640S User's Manual The VGA connector is a 15-pin D-SUB connector . User can follow a transfer table to layout these VGA signals to a standard 15-pin D-SUB connector .
Chapter 5 CPC-2520 VGA/LCD Control Board 7 1 5.12 FPC cable installation.
72 HMI-640S User's Manual.
Networking Communica- tion This chapter describes the ways to get your HMI-640S connected to the host PC. Sections include: • Introduction • Networking via LAN • Networking via RS-232 • Simple.
74 HMI-640S User's Manual 6. 1 Introduction The HMI-640S is designed as a networking gadget that readily connect itself to the host PC either via existing LAN or a RS-232 interface. Its network capability makes it nothing less than a powerful platform for any application that demands networking communication or remote file transfer .
Chapter 6 Networking Communication 75 4. Use a twisted-pair UTP or STP cable (category 3, 4, 5) to connect the HMI-640S through its RJ-45 port to a hub (or a switch) within the Ethernet LAN, to which your host PC is also connected to. 5. Assign valid IP addresses for your HMI-640S and host PC.
76 HMI-640S User's Manual Note: T o v er ify that y our HMI-640S has joined the net- work and is proper ly connected with your host PC , just tr y to access your host PC through the Win- dows CE Explorer by typing //host_name_of_host_PC in the address bar .
Chapter 6 Networking Communication 77 Note: Be sure to pow er off the HMI-640S bef ore you connect or disconnect any cable. 3. Power up your HMI-640S and after the system boot has complet- ed, try access Start/Programs/Communication/Remote Networking properties sheet.
78 HMI-640S User's Manual.
Cabling for RS-232 Port The HMI-640S is equipped with a watchdog timer that resets the CPU if processing comes to a standstill for any reason. This feature ensures system reliability in industri- al stand-alone or unmanned environments.
80 HMI-640S User's Manual HMI-640S is shipped together with a serial cable (NULL modem cable) for customers to make a direct connection between it and the host PC.
Appendix A Cabling for RS-232 Port 81 25-pin NULL Modem Cable: Re m o e t h o st s e ri a l po rt con n e ctor Ca llin g sy s t e m s e ri a l po rt con n e ctor Sign a l 23 T r a n s m i t D a t a 3 .
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B APPENDIX DIP Switch Settings • Touchscreen Specifications • Installation • Running the Setup Program • Removing the Touchscreen Driver • Touchscreen Driver Application Interface (API).
84 HMI-640S User's Manual B.1 T ouchscreen Specifications The touchscreen is a 4-wire analog resistive type. It is constructed of one glass sheet overlayed with two layers of PET. The PET layers are coated with ITO and are separated by printed spacers.
An important point after buying a device Advantech HMI-640S (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Advantech HMI-640S yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Advantech HMI-640S - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Advantech HMI-640S you will learn all the available features of the product, as well as information on its operation. The information that you get Advantech HMI-640S will certainly help you make a decision on the purchase.
If you already are a holder of Advantech HMI-640S, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Advantech HMI-640S.
However, one of the most important roles played by the user manual is to help in solving problems with Advantech HMI-640S. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Advantech HMI-640S along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
