Instruction/ maintenance manual of the product WS1020 Campbell Hausfeld
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D E C R E A S E I N C R E A S E 1 2 3 4 5 6 1 2 4 5 6 3 1 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information.
2 Shielded Metal Arc Welder Always keep a fire extinguisher accessible while performing arc welding operations. ● Before starting or servicing any electric arc welder, read and understand all instructions. Failure to follow safety precautions or instructions can cause equipment damage and or serious personal injury or death.
Safe Practices For Occupational And Educational Eye And Face Protection ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018 Refer to the Material Safety Data Sheets and the manufacturers instructions for metals, electrodes, coatings and cleaners.
2. Insert filter lens. 3. Attach the stiffeners over the pins on the lens retainers (See Figure 5). 4. To attach the handle, place shield on a flat surface and press handle into place (See Figure 6). NOTE: If you have never welded before or have little experience, a full face helmet is recommended.
5 Models WS0900, WS0950, WS1000 and WS1020 DUTY CYCLE / THERMOSTATIC PROTECTION Welder duty cycle is the percentage of actual weld time that can occur in a ten minute interval. For example, at a 10% duty cycle, actual welding can occur for one minute, then the welder must cool for nine minutes.
6 Shielded Metal Arc Welder 2. E-7014 FAST FILL • Smooth bead and fast deposition • Ideal for joints with poor fitup and general repair work NOTE: E-6011 and E-6018 are not recommended for use with these welders. Recommended electrode diameter is 1/16” or 5/64”.
7 Models WS0900, WS0950, WS1000 and WS1020 W elding Guidelines (Continued) area (See Figure 10). When the speed is too fast, the bead is narrow and bead ripples are pointed as shown. When the speed is to slow, the weld metal piles up and the bead is high and wide.
8 T r oubleshooting Char t - W elder Symptom Possible Cause(s) Corrective Action 1. No power at receptacle 2. Broken or damaged power cable 1. Inadequate current at electrode 2. Poor connections at welder 1. Accidental contact with work piece 2. Current leakage caused by moist clothing or work area 1.
9 Supply Cable Replacement (Except WS0900) 1. Disconnect the black, white and green wires from the relative terminals (A) and (B). 2. Push the cable anchorage (C) on the side and pull the supply cable towards the outside. 3. Loosen the bushing screw (D) and pull cable through bushing.
10 8 9 12 10 10 7 13 11 1 2 3 4 5 6 1 Electrode holder assembly - Cord not included (Includes reference numbers 2-7) WC200000AV 1 2 Electrode holder handle (Cord not included) WC200001AV 1 3 Electrode holder body WC200002AV 1 4 Insulation cap WC200003AV 1 5 #10-24 x .
11 1 Electrode holder assembly - Cord not included (Includes reference numbers 2-7) WC200000AV 1 2 Electrode holder handle (Cord not included) WC200001AV 1 3 Electrode holder body WC200002AV 1 4 Insulation cap WC200003AV 1 5 #10-24 x .
12 Shielded Metal Arc Welder Models WS0900, WS0950, WS1000 and WS1020 Glossary of W elding T erms AC or Alternating Current - electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second.
An important point after buying a device Campbell Hausfeld WS1020 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Campbell Hausfeld WS1020 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Campbell Hausfeld WS1020 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Campbell Hausfeld WS1020 you will learn all the available features of the product, as well as information on its operation. The information that you get Campbell Hausfeld WS1020 will certainly help you make a decision on the purchase.
If you already are a holder of Campbell Hausfeld WS1020, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Campbell Hausfeld WS1020.
However, one of the most important roles played by the user manual is to help in solving problems with Campbell Hausfeld WS1020. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Campbell Hausfeld WS1020 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
