Instruction/ maintenance manual of the product WG3013 Campbell Hausfeld
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
2 Wire Feed Ar c Welder Torch is “live” (has current potential) at all times when machine is turned on. Always keep a fire extinguisher accessible while performing arc welding operations. ● Before starting or servicing any electric arc welder, read and understand all instructions.
Code for Safety in Welding and Cutting CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3 Cutting And Welding Processes .
and top cover aligning the holes in handle with holes in top cover. 2. Fasten screws through top cover and into handle. WHEEL AND AXLE ASSEMBLY 1. Insert axle supports into slots in the welder housing. 2. Insert axle through the axle supports and firmly push wheels onto axle.
5 WG3013 if the duty cycle is exceeded. Welding operations may continue when the yellow lamp is no longer illuminated. 1. Cut retainer stiffeners and detachable handle away from shield. Trim the excess plastic to remove sharp edges. 2. Insert filter lens.
6 Wire Feed Ar c Welder See application decal inside door of wire feed compartment for proper heat settings. NOTE: These settings are general guidelines only. Heat setting may vary according to welding conditions and materials. 6. Rotate the Wire Speed Control to setting number 5 to start with, then adjust as needed after test weld.
7 WG3013 W elding Guidelines General This line of welding machines can utilize the Flux Cored Arc Welding (Gasless) process or the Gas Metal Arc Welding (MIG) process. The weld must be protected (shielded) from contaminates in the air while it is molten.
work piece material thickness all affect the speed of travel necessary for completing a good weld (See Fig. 11). When the speed is too fast, the bead is narrow and bead ripples are pointed as shown. When the speed is too slow, the weld metal piles up and the bead is high and wide.
ALUMINUM WELDING Any aluminum surface to be welded, must be cleaned thoroughly with a stainless steel brush to eliminate any oxides on the weld and grounding surface. 100% Argon must be used when welding aluminum. If Argon is not used, metal penetration is unlikely.
10 T r oubleshooting Chart - W elder Symptom Possible Cause(s) Corrective Action 1. Duty cycle exceeded 2. Poor ground clamp connection 3. Defective power switch 4. Blown breaker or fuse 1. Wrong size gun tip 2. Gun liner clogged or damaged 3. Gun tip clogged or damaged 4.
11 Limited 5-3-1 W arranty 1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, or Cables, proven defective in material or workmanship,.
12 WG3013 Wiring Diagram Wire Feed Ar c Welder DRIVE + M - 1 2 43 DECK S4 GUN WIRE SPEED CONTROL BOARD L1 L2 6 5 4 2 1 ~ T2 +- S5 - + ~ GREEN BLACK WHITE S2 S3 T1 MAX MIN 2 1 GROUND S1 ON/OFF FAN OPENS @ 127 ˚ C S5 NC ~ M Y www.
13 WG3013 www.chpower.com For Replacement Parts, call 1-800-746-5641 Address parts correspondence to: The Campbell Group Attn: Parts Department 100 Production Drive Harrison, Ohio 45030 U.
14 Wire Feed Ar c Welder www.chpower.com 1 Torch assembly and hose (Includes Nos. 2-6, 34, and 50-52) WC600700AV 1 2 Torch body, front and back WC600201AV 1 3 Hanger clip WC600003AV 1 4 Nozzle, Tweco .
15 WG3013 www.chpower.com Glossary of W elding T erms AC or Alternating Current - electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second. Arc Length - the distance from the end of the electrode to the point where the arc makes contact with the work surface.
Wire Feed Ar c Welder 16 www.chpower.com Notes.
An important point after buying a device Campbell Hausfeld WG3013 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Campbell Hausfeld WG3013 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Campbell Hausfeld WG3013 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Campbell Hausfeld WG3013 you will learn all the available features of the product, as well as information on its operation. The information that you get Campbell Hausfeld WG3013 will certainly help you make a decision on the purchase.
If you already are a holder of Campbell Hausfeld WG3013, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Campbell Hausfeld WG3013.
However, one of the most important roles played by the user manual is to help in solving problems with Campbell Hausfeld WG3013. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Campbell Hausfeld WG3013 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center