Instruction/ maintenance manual of the product 9025 Broil King
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A UT OMA TIC FOOD SER VICE EQUIPMENT A UT OMA TIC GAS BR OILER MODEL 9025 (CCSI CONTR OL) O WNERS MANU AL IMPOR T ANT: RET AIN THIS MANU AL IN A SAFE PLA CE FOR FUTURE REFERENCE. Broiler area m ust be kept free of combustib le materials, and the flow of comb ustion and ventilation air must not be obstructed.
2 T ABLE OF CONTENTS A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A.2 W arranty Inf ormation .
3 A. GENERAL INFORMA TION A.1 Description The Nieco ® Model 9025 automatic broiler , utiliz es dual broil chambers, high release conv ection b ur ners, electric elements, a new , simplified ignition .
4 A.3 Service/T ec hnical Assistance If you e xperience any prob lems with the installation or operation of y our broiler , contact your local A uthorized Nieco Distributor . Fill in the inf or mation bellow and hav e it handy when calling y our authorized ser vice agency for assistance.
5 A.4 Important Safety Information (Cont.) In addition to the warnings and cautions in this manual, use the f ollowing guidelines f or safe operation of your Nieco A utomatic Broiler : • Read and f ollow all instructions before using this equipment.
6 Nieco Cor poration - Model 9025.
7 Nieco Cor poration - Model 9025 * 12 ” (305mm) Minimum, pref erably 610 mm (24 ” ) or more f or ser vice. Location clearances are from walls of broiler height.
8 B.6 Gas Connection- 1 ” N.P .T . (Nieco P/N 11966; 1 ” Flexible Gas Line) At rated input the gas supply should deliv er a minimum pressure of at least 15 mbar (5" water column) at the broiler connection f or natural gas. Incoming gas supply pressure must not e xceed 50 mbar (14" water column).
9 Nieco Cor poration - Model 9025 B.9 Electrical Connection P ower requirements are stated on the unit nameplate and must be connected accordingly . This appli- ance, when installed must be electrical.
10 C. OPERA TION C.1 Controls and Indicator s ON THE FLEX CHAMBER SIDE Red Pilot Button (P/N 2123) Gas Pressure Gauge (P/N 2001) Main On/Off Switch (P/N 10503) Ignitor Reset Button (P/N 11025) ON THE .
11 C.1 Controls and Indicator s (Cont.) (1) READ Y - Green indicator light when temperature set point is reached. (2) RESET - Clears broil chain error and silences warning alarm. (3) LCD SCREEN (4) SELECT - Used to access diff erent menus, screens , and to mov e the cursor arrow .
12 C.2 Lighting Procedures 1. Broiler is centered under hood and plugged in 2. Gas v alve is open when handle is in line (parallel to) the pipe 3. T ur n ventilation system on PILO TS MUST BE LIT WITHIN 5 MINUTES; IF Y OU EXCEED 5 MINUTES, PRESS THE RESET BUTT ON NEXT T O THE ON/OFF SWITCH AND REPEA T IGNITION PROCEDURES.
13 C.2 Lighting Procedures (Cont.) MANU AL IGNITION - MAIN CHAMBER 1 Press and hold the LO WER PILO T BUTT ON (a) . Use match or long-stemmed lighter to light PILO T TUBES (b) . Light the pilot closest to the feed end of the broiler . After pilot has lit, hold pilot b utton f or 30 seconds, release and v er ify that lower b ur ners hav e lit.
14 1. Allow the broiler to run free of any product f or 10 minutes . This will burn the chain clean. 2. T ur n off the Main P ower Switch (a) . 3. W ait for 30 minutes f or the broiler to cool.
SELECT ENTER 15 SELECT ENTER ACTUAL SET MAIN xxxxF 0500F FLEX xxxxF 0500F SETUP EXIT C.4 Control Operation Left WHOPPR 01:50 Center CHICKN 03:45 Right CHICKN 03:45 MAIN XXXX F FLX XXXX F 1 T ur n Main P ower Switch on. Cop yright screen will illuminate for se ver al seconds showing software re vision number (2.
16 1 NORMAL R UN (OPERA TING) SCREENS The readout displa y actually has 8 lines, how e ver only 4 are visib le at a time. The first visible set sho ws cook times for the upper broil chains. The second set shows the return belt time and the time and date stamp .
17 1 BEL T SELECTION LEFT THICK CENTER RIGHT SELECT ENTER L C R F rom the nor mal operating screen - press and hold f or 5 seconds the BEL T y ou wish to change. F or example press LEFT (a). Belt selection choices are: LEFT (Main Chamber), CENTER and RIGHT (both Fle x Chamber).
18 1 BEL T SELECTION LEFT WHOPPER THICK BURGER CHICKEN CENTER RIGHT SELECT ENTER L 1 2 3 C R Press and hold f or 5 seconds the belt you wish to change. The Flex Chamber belts are controlled by the CENTER and RIGHT belt buttons . For e xample, press and hold the CENTER (a) button f or 5 seconds.
19 1 SELECT ENTER Press and hold SELECT (a) for 5 seconds to get to the TEMP SET screen. Press the SELECT (b) button to mo ve the cursor to point at SETUP , then press the ENTER (c) button. SETTING THE D A TE AND TIME SELECT ENTER SET CLOCK/CALENDAR MON DA/YR HR.
20 D . CLEANING AND DISASSEMBL Y T urn broiler off and c lose the main gas valve. Disconnect the power supply to the br oiler before c leaning or servicing.
21 Feed End Loader Base - P/N 11211 Reassemble 3 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull release pin; lift right side and pull 27 Hold base by loader bar; pull release pin; tilt i.
22 Feed End Flex Slide - P/N 11755 Reassemble 5 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift and pull 25 Hang slide on the brackets Every 4 Hours Feed End Loader Housing - P/N 11389 Reassemble 4 Disassemble Clean a. Wash b. Scrub c. Rinse d.
23 Feed End Main Chamber Ash Scraper T ra y P/N 11014 Reassemble 7 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull out 23 Push in place and secure over channel Feed End Fr ont Hood Shield.
24 Feed End W arming Platens (2) 9 Clean a. Clean with sanitized water Do not scrub Do not use degreaser Clean with sanitized water after broiler cools b ut before grease becomes solid Feed End Upper Grease P ans (2) - MAIN P/N 10737/FLEX P/N 10452 Reassemble 8 Disassemble Clean a.
25 Feed End Feed End Ash Scraper Blades (2) - MAIN P/N 11016/FLEX P/N 11015 Reassemble 11 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Lift off pins and pull out 20 Replace bac.
26 Sides Side P anels (2) - P/N 10747 Reassemble 13 Disassemble Clean a. Wipe clean b. No Scrub Lift off 18 Hook over corner supports Discharge End A wnings (2) - MAIN P/N 11837/FLEX P/N 11830 Reassemble 12 Disassemble Clean a. W ash b. Scrub (on inside only) c.
27 Discharge End Stripper Blades (2) - MAIN P/N 10857/FLEX P/N 10856 Reassemble 15 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Tilt awa y from c hain; lift off brackets 16 Put.
28 Discharge End Return Chains (2) - MAIN P/N 11412/FLEX P/N 11555 Reassemble 17 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Pull and hold spring loaded pin 15 Pull and hold spring loaded .
29 Discharge End Lower Grease T ra ys (2) - MAIN P/N 11553/FLEX P/N 11551 Reassemble 18 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift from grease tr ough slot; slide out 14 Slide into place; fit bracket into slot Discharge End Grease T r oughs (2) - MAIN P/N 10943/FLEX P/N 10943 Reassemble 19 Disassemble Clean a.
30 W eekly Discharge End Dischar ge Ash Scrapers (2) - MAIN P/N 11006/FLEX P/N 11004 Reassemble 21 Disassemble Clean a. Wash b. Degrease c. Scrub d. Rinse e. Sanitiz e Rotate top out and pull 11 Rest scraper on the support rod; g ently push to ward feed end until scraper clic ks into place.
31 Monthly Discharge End Lower Burner Shields (6) - P/N 10036 Reassemble 23 Disassemble Clean a. Wash b. Scrub c. Rinse d. Sanitize Lift out of slots; push back; lower to clear bar s; pull out 9 Rotat.
32 Monthly To p Catalyst (if a vailable) - NO T A NIECO P ART Reassemble 24 Disassemble Clean Grasp handle and lift up to remove fr om shroud collar 8 Lift up, rotate 1/2 turn and fit over shr oud Han.
33 Monthly To p Main Chamber Upper Burners (4) - P/N 10590 Reassemble 27 Disassemble Clean Brush with surface facing down DO NO T USE W A TER Lift burner to dislodge; inspect f or holes in screens; re.
34 Monthly To p Flex Chamber Element Reflector s (4) - P/N 10450 Reassemble 29 Disassemble Clean a. Wash b. Scrub c. Rinse Lift out 3 Place reflectors o ver element supports Correct Incorrect Monthly To p Main Chamber Reverberator s (4) - P/N 10151 Reassemble 28 Disassemble Clean a.
35 Monthly To p Pilot Burners (4) 31 Clean Clean all pilot burner s and orifices Clean slot with a utility knife blade; clean orifices with Nieco Brush P/N 11731 Monthly Inside Orifices (10) 30 Clean .
36 Nieco Cor poration - Model 9025 Monthly To p Flex Chamber Heating Elements (4) 33 Clean No cleaning needed Inspect for a smooth surface b y touching each element lightly feeling f or rough spots In.
37 Hood Grease Extractors - NO T A NIECO P ART Reassemble 35 Disassemble Clean a. Degrease b. Scrub c. Rinse Lift and pull to remove eac h extractor 1 Insert extractor; lift and secure in position Cor.
38 Nieco Cor poration - Model 9025 Hood T emperature Probe Shield - P/N 10755 Reassemble Disassemble Clean a. Degrease b. Scrub c. Rinse Lift up and out of broiler Note position for pr oper reassembly . Shield hangs on cross r od. Semi- annuall y Use a cloth with rubbing alcohol to c lean the temperature probes (Main and Flex) on a monthl y basis.
E. TR OUBLESHOO TING Prob lem Solution Pilots not lighting ❏ Check that broiler is plugged in, gas v alve is open and broiler is tur ned on ❏ The 5-minute time limit w as e xceeded - press the tim.
40 Return chain jams ❏ Remov e any obstruction if needed ❏ Press the blac k reset button located on the left (MAIN CHAMBER) side of the broiler control bo x (under neath).
41 Meat patties not returning ❏ Check that patties ha ve not gotten stuc k on the retur n slide __ Remov e awnings to chec k __ Remov e product from retur n slide if necessar y __ Proper cleaning of.
42 F . BR OIL CHAIN REMO V AL 1 Run chain until the master link is near the front idler shaft. 2 Remov e the loader brack et and lift shaft and teflon bearings up, and slide the bearings out. 3 Unhook the master link. Maintain proper tension on the conv ey or chains to prev ent jamming.
43 G. P AR TS AND LOCA TIONS G.1 Main Chamber Remov able P ar ts.
44 G.2 Flex Chamber Remo vable P ar ts.
45 Nieco Cor poration - Model 9025 G.3 Feed End View Components Ther mocouple P/N 2024 Red Pilot Button P/N 2123 Gas Gauge P/N 2001 Main P ower Switch P/N 10503 Ignition Reset Switch P/N 11025 Red Pil.
46 Nieco Cor poration - Model 9025 G.4 Main Chamber Side View Components.
47 Nieco Cor poration - Model 9025 G.5 Flex Chamber Side Vie w Components.
48 Nieco Cor poration - Model 9025 G.6 Model 9025 P arts List Nieco P/N Item 9025G GAS BURNER COMPONENTS 10590 Burner Box Assembly - 21 ” 12193 Lower T ube Bur ner 10036 Shield 28 ” T ube Burner 1.
49 H. WIRING DIA GRAM.
50 I. SPECIFICA TIONS Benefits of A utomation Consistency V ersatility Speed Quality Fle xibility A UT OMA TIC B R OILER M ODEL 9025 I TEM N O . AIA 11400 Model 9025 The Nieco Model 9025 is the state of the ar t broiling system designed for maxim um v ersatility .
51 D IMENSIONS INCH MM Length 40.00 1016 Height 67.43* 1712 Width 49.25 1251 * If your broiler is equipped with a catalyst add 1.5 ” to the ov erall height. A 2 ” stand e xtension is av ailable f or improv ed freezer clearance . E NERGY Gas connection: 1 ” N.
52 J . W ARRANTY INFORMA TION Nieco Cor poration - Model 9025 1. Seller guarantees ne w Nieco automatic infrared equipment against def ective workmanship and materials for a period of twelv e months f.
Nieco Cor poration • 7950 Cameron Drive • Windsor , CA 95492 • (707) 284-7100 Office • (707) 284-7430 F ax Reorder # 9999-25 3/02 www .nieco .com • e-mail: nieco@nieco .
An important point after buying a device Broil King 9025 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Broil King 9025 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Broil King 9025 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Broil King 9025 you will learn all the available features of the product, as well as information on its operation. The information that you get Broil King 9025 will certainly help you make a decision on the purchase.
If you already are a holder of Broil King 9025, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Broil King 9025.
However, one of the most important roles played by the user manual is to help in solving problems with Broil King 9025. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Broil King 9025 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
