Instruction/ maintenance manual of the product ZT2450 Briggs & Stratton
Go to page of 48
OPERATOR’S MANUAL 24HP Zero-Turn Riders Simplicity ZT3000 Mfg. No. Description 5900660 ZT3000B2444, Simplicity 24HP B&S ZT3000 Zero-Turn Rider with 44” Mower 5900662 ZT3000B2450, Simplicity 24.
4 Thank you for purchasing this quality-built product. We’re pleased that you’ve placed your confidence in the Simplicity and Snapper brand. When operated and maintained according to the instructions in this manual, your product will provide many years of dependable service.
1 Table of Contents Safety Rules & Information ................................ 2 Identification Numbers ............................................8 Safety Decals ..........................................................9 Safety Interlock System .
2 www.simplicitymfg.com | www.snapper.com Safety Rules & Information Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
3 Safety Rules & Information Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover.
4 www.simplicitymfg.com | www.snapper.com Safety Rules & Information Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
5 GENERAL OPERATION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2. Do not put hands or feet near rotating parts or under the machine.
6 www.simplicitymfg.com | www.snapper.com 5. Travel slowly and allow extra distance to stop. 6. Do not shift to neutral and coast down hill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity.
7 SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
8 www.simplicitymfg.com | www.snapper.com Unit ID Tag Mower ID Tag Identification Numbers When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access.
9 Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
10 www.simplicitymfg.com | www.snapper.com Safety Interlock System NORTH AMERICAN MODELS ONLY: Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices.
11 CE Export Safety Icons Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Danger: Dismemberment. This machine can amputate limbs. Keep bystanders and children away when engine is running. Danger: Dismemberment.
12 www.simplicitymfg.com | www.snapper.com Ground Speed Control Levers These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.
13 Hour Meter The hour meter measures the number of hours the key has been in the RUN position. Note: The hour meter will register the passage of time when the key is in the RUN position, even if the engine is not running. The hour meter has a self contained power source so the total hours are always visible.
14 www.simplicitymfg.com | www.snapper.com Operation General Operating Safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit.
15 WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.
16 16 www.simplicitymfg.com | www.snapper.com Operation Zero Turn Driving Practice The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice.
17 ADVANCED DRIVING Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1.
18 18 www.simplicitymfg.com | www.snapper.com Mower Removal and Installation NOTE: Perform mower deck installation and removal on a hard flat surface such as a concrete floor. Removal Releasing the Mower Deck Belt Tension 1. Disengage the PTO, engage the parking brake, turn off the ignition, remove the key, and wait for all moving parts to stop.
19 Figure 12. Mower Installation & Removal A. Left Front Rod Lock B. Right Front Rod Lock C. Left Leveling Link Hair Pin D. Right Leveling Link Hair Pin E. Left Rear Rod Lock F. Right Rear Rod Lock G. Handle H. Front Hanger Rod Ends I. Left Leveling Link J.
20 20 www.simplicitymfg.com | www.snapper.com Operation Proper Cutting Height Incremental Cutting Cut Here On First Pass Cut Here On Second Pass Mowing Recommendations Several factors can affect how well your machine cuts grass, Following proper mowing recommendations can improve the performance and life of your machine.
21 Mowing Patterns Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered.
22 22 www.simplicitymfg.com | www.snapper.com Figure 13. Trailer Weight Recommendations A. Clevis Pin B. Clip Attaching a Trailer The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with a appropriately sized clevis pin (A, Figure 13) and clip (B).
23 Maintenance Schedule & Procedures The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.
24 24 www.simplicitymfg.com | www.snapper.com Lubrication Lubricate the unit at the following lubrication points shown in Figures 14 through 17. Grease: • front caster wheel axles • front caster yokes • roller straps (deck lift pivots) • mower deck idler arm pivot • mower deck arbors Use grease fittings when present.
25 Servicing The Mower Blades Removing the Mower Blade 1. See Figure 18 To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning, then remove the mower blade and the mower blade retaining hardware.
26 www.simplicitymfg.com | www.snapper.com Figure 23. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Hex Washer (44”, 50” & 54” Models Only) C. Mower Blade Air Lift (Install With Points Up) D. 4 X 4 Wooden Block E.
27 Check Tire Pressures Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.
28 www.simplicitymfg.com | www.snapper.com Change Engine Oil & Filter 1. Warm the engine by running for a few minutes. (Refer to the engine operator’s manual for oil & filter replacement instructions) 2. The oil drain hose (A, Figure 26) is located on the left side of the engine.
29 Check / Fill Transmission Oil Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. Raise the seat plate to gain access to the transmission oil reservoirs (A, Figure 27). The oil should be up to the “FULL COLD” mark (B).
30 www.simplicitymfg.com | www.snapper.com WARNING Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
31 Troubleshooting, Adjustments, & Service Troubleshooting While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.
32 www.simplicitymfg.com | www.snapper.com Troubleshooting, Adjustments, & Service Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release lever(s) 1. Move lever(s) forward to “drive” position. not drive.
33 Troubleshooting common cutting problems PROBLEM CAUSE REMEDY Streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4. Ground speed is too fast.
34 www.simplicitymfg.com | www.snapper.com Troubleshooting, Adjustments, & Service Seat Adjustment The seat and ground speed control levers should be adjusted so that operator’s elbows are suppo.
35 Figure 33. Cutting Height Adjustment A. Cutting Height Adjustment Pin B. Deck Lift / Cutting Height Lever C. Transport Release Lever B C A Cutting Height Adjustment The cutting height adjustment pin (A, Figure 33) controls the mower cutting height.
36 www.simplicitymfg.com | www.snapper.com Suspension Adjustment (Select Models) The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to customize the ride according to operator’s weight and operating conditions.
37 WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and rider on level ground. A B B B Figure 36. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut B A C Figure 37. Adjust PTO Clutch A.
38 www.simplicitymfg.com | www.snapper.com Mower Deck Leveling Perform these adjustments on a flat level surface. Side-To-Side Leveling 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight.
39 Roller Bar Leveling (Select Models) The rollers on this Zero Turn unit are not intended to ride on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and/or unit. 1. First level the mower deck using the procedure found in MOWER DECK LEVELING.
40 www.simplicitymfg.com | www.snapper.com Troubleshooting, Adjustments, & Service Figure 46. Mower Belt Routing A. Arbor Pulleys B. Back-Side Idler Pulleys C. PTO Pulley A A A C B Figure 45. Release Belt Tension A. Idler Arm B. Stationary Idler Pulley B A 46” Models Only: 1.
41 Hydraulic Pump Drive Belt Replacment 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions).
www.simplicitymfg.com | www.snapper.com 42 Troubleshooting, Adjustments, & Service Mower Deck Washout Port (46” Mower Decks Only) The washout port allows you to connect a typical garden hose to the trim side (L.H.) of the mower deck to remove grass and debris from the underside.
43 43 ENGINE: 24 HP* Briggs & Stratton (S/N: 2013131627 & Below) Make Briggs & Stratton Model 44M777-0121-E1 Horsepower 24 @ 3500 rpm Displacement 34.75 Cu. in (570 cc) Electrical System 12 Volt, 16 amp. Alternator, Battery: 340 CCA Oil Capacity 4 US pt.
Notes Not for Reproduction.
1737660 Rev B BRIGGS & STRA TTON POWER PRODUCTS GROUP , L.L.C. OWNER W ARRANTY POLICY LIMITED W ARRANTY Briggs & Stratton Power Products Group, LLC will repair and/or replace, free of charge, any part(s) of the equipment that is defective in material or workmanship or both.
ENGINE: 24 HP* Briggs & Stratton (S/N: 2013131627 & Below) Make Briggs & Stratton Model 44M777-0121-E1 Oil Capacity 4 US pt. (1.9 L) w/ Filter (S/N: 2013131628 & Above) Make Briggs & Stratton Model 44M777-0133-G1 Oil Capacity 4 US pt.
An important point after buying a device Briggs & Stratton ZT2450 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Briggs & Stratton ZT2450 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Briggs & Stratton ZT2450 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Briggs & Stratton ZT2450 you will learn all the available features of the product, as well as information on its operation. The information that you get Briggs & Stratton ZT2450 will certainly help you make a decision on the purchase.
If you already are a holder of Briggs & Stratton ZT2450, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Briggs & Stratton ZT2450.
However, one of the most important roles played by the user manual is to help in solving problems with Briggs & Stratton ZT2450. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Briggs & Stratton ZT2450 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
