Instruction/ maintenance manual of the product 231793 Bontrager
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HUB INSTRUCTIONS PART NUMBER 231793 SERVICE MANUAL 2003.
1 2003 Bontrager Service Manual HUB INSTRUCTIONS STANDARD Front Hubs Loose ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Loose ball, semi-cartridge; Formula FCM . . . . . . .4-5 Cartridge bearing, alloy axle . . . . . . . .
2 2003 Bontrager Service Manual Recommended tools 13mm cone wrench 17mm cone wrench Small slot screwdriver Hammer (soft faced) DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove external seals (Fig. 2A) with a screwdriver.
3 2003 Bontrager Service Manual 1 2 3 Exploded view and Parts list 4 5 6 7 8 9 1 2 3 4 5 6 7 Pos Description 1 Ext e r n al s e al 2 End nut 3 Washer 4 Ball cone 5 Shell shield 6 Bal l b ea r i n gs 7.
Recommended tools 13mm cone wrench 17mm cone wrench Adjustable wrench Hammer (soft faced) Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove external seals (Fig. 2B) with a screwdriver.
5 2003 Bontrager Service Manual 1 2 3 Exploded view and Parts list 4 5 6 7 8 9 1 2 3 11 5 6 7 10 8 12 1999 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . . .
6 2003 Bontrager Service Manual Recommended tools 17mm cone wrench Special hook spanner Hammer and broad punch Bearing removal tool Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fe re nc ed on ne xt pa ge . Remove the axle 1. Remove axle end caps (Fig.
7 2003 Bontrager Service Manual Exploded view and Parts list 2002 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . . . . .
2003 Bontrager Service Manual 2003 Bontrager Service Manual Recommended tools 17mm cone wrench (2) Hammer and broad punch Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove one of the thread- ed axle end caps (Fig.
2003 Bontrager Service Manual 2003 Bontrager Service Manual Exploded view and Parts list 2002/2003 Race Lite Road O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm Spoke hole quantity . . . . .
11 2003 Bontrager Service Manual FREEHUB BODY RUNNING CHANGE Bontrager rear hubs use an unique freehub body that in some cases has encountered removal issues. In these cases, a high amount of torque is necessary to remove or install the freehub body attachment bolt.
12 2003 Bontrager Service Manual Recommended tools (2) 15mm cone wrench Adjustable wrench Hammer (soft faced) Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove external seals with your fingers or a screw- driver (Fig.
13 2003 Bontrager Service Manual Exploded view and Parts list 1999 Bontrager Comp II O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . .
Recommended tools (2) 15mm cone wrench 12mm allen wrench Adjustable wrench Hammer Small slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. Remove the axle 1. Remove external seals (Fig. 2E) with your fingers or a screwdriver.
15 2003 Bontrager Service Manual Exploded view and Parts list 2000 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . . . .
16 2003 Bontrager Service Manual Recommended tools 15mm cone wrench 19mm cone wrench Small slot screwdriver Hammer (soft faced) Cartridge bearing remover Bearing press DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e. 1. Hold the left side (non- drive) axle spacer with a 19mm cone wrench and loosen the end nut (Fig.
17 2003 Bontrager Service Manual Exploded view and Parts list 2002/2003 Race O.L.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 mm Spoke hole quantity . . . . . . . . . . . . . . . . . . . . . . . .
Im po rt an t i nfo rm at io n b efo re you be gin wi th C om p se ri es h ub s Some Bontrager front hubs utilize DT Swiss internal parts. This manual is intended for retailers with the appropriate skills and knowledge to work on these hubs. Please read the entire section before carrying out any kind of maintenance work.
20 2003 Bontrager Service Manual Recommended tools Comp bearing press, front hub Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
21 2003 Bontrager Service Manual Exploded view and Parts list Description Model year Model for Parts included (qty) T CG Pa rt # Axle kit 99/00/01 All 1(2), 2(2), 3(2), 4 70361 Bearing 99/00/01 All 3 .
22 2003 Bontrager Service Manual Recommended tools Long bearing press Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
23 2003 Bontrager Service Manual 10. Place the wheel with the left end of the axle in the axle vise and tighten the right end nut to 150 lb•in (17Nm). 11. Turn the wheel over and clamp the right end nut in the vise. 12. Grease the bearing. 13. Clean and lightly grease the left end nut and end seal.
24 2003 Bontrager Service Manual Description Model year Model for Parts included (qty) T CG Pa rt # Freehub kit 2000/01 all 7(2), 8, 12, 13, 14 70358 (Shimano) Driver kit 2000/01 all 5, 6, 10 72678 Axle set 2002/03 Race Lite Road 1, 2, 3, 4, 15 , 1 6, 17 70359 (130 O.
25 2003 Bontrager Service Manual Important information before you begin with Pro series hubs Some Bontrager hubs utilize DT Swiss internal parts. This manual is intended for retailers with the appropriate skills and knowledge to work on these hubs. Please read the entire section before carrying out any kind of mainte- nance work.
26 2003 Bontrager Service Manual Pro front hub 2002 Bontrager Race Lite ATB, Race Lite 29, Race X Lite and Race X Lite Carbon front wheels, 2003 Race X Lite Aero Recommended tools Long bearing press Short bearing press Multi-purpose grease Bench vise Axle vise Hammer, soft faced DISASSEMBLY 1.
27 2003 Bontrager Service Manual Exploded view and Parts list Pos Description 1 End nut 2 V-seal 3 Bearing 4 Axle 5 Hub shell 1 2 3 5 3 1 4 2 Description Model year Model for Parts included (qty) T CG.
28 2003 Bontrager Service Manual Recommended tools Long bearing press Short bearing press 17mm cone wrench Multi-purpose grease Bench vise Axle vise Hammer, soft faced Thin-bladed slot screwdriver DISASSEMBLY Hu b p ar ts an d n am es ar e re fer en ce d o n ne xt p ag e.
29 5. Carefully clean the star ratchets with a dry cloth. Inspect both star ratchets for damage. If any damage is visible, replace the ratchet. 5. Lightly grease both star ratchets with DT Swiss special grease (only). 6. Place the spacer ring into the freehub body.
2003 Bontrager Service Manual 30 2003 Bontrager Service Manual Description Model year Model for Parts included (qty) T CG Pa rt # Freehub kit 02/03 all 8, 9(2), 10(2), 11 70354 (Shimano) Freehub kit 0.
2003 Bontrager Service Manual Exploded view and Parts list- 2000-2001 Pos Description 1 End cap 2 V-seal 3 Bearing 4 Axle 6 Freehub seal 7 Bearing 8 Spacer 9 Sp r in g 10 Star ratchet 11 Washer 12 Fre.
An important point after buying a device Bontrager 231793 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bontrager 231793 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bontrager 231793 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bontrager 231793 you will learn all the available features of the product, as well as information on its operation. The information that you get Bontrager 231793 will certainly help you make a decision on the purchase.
If you already are a holder of Bontrager 231793, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bontrager 231793.
However, one of the most important roles played by the user manual is to help in solving problems with Bontrager 231793. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bontrager 231793 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
