Instruction/ maintenance manual of the product Series 540 Bolens
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IMPORT ANT : READ SAFETY RU LES AND INSTRUCTIONS CAREFULL Y MTD PRODUCTS INC. P .O . BO X 3680 22 CLEV EL AND , OHIO 44136-9722 Warning: This unit is eq uipped with an internal combustion engine and s.
2 TABLE OF CONTENTS Cont ent Page Important Safe O peratio n Prac tices ................. ............. ............. ............. ........... 3 Slope G auge ............. ............. .................... ............. ............ ............. ..
3 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: T his symb ol points ou t impor tant saf ety instruc tions which, if no t followed, c ould endanger the perso nal saf ety and/o r prop erty o f yoursel f and others . Read and fol low all ins tructi ons in this man ual before at temptin g to oper ate this mac hine.
4 unclogg ing th e chute. The cuttin g blade continues to rotate for a few sec onds afte r the engi ne is sh ut off. Never pla ce any part of the body in the blade area unti l you are sure the b lade has stopped rotating.
5 interval s for proper tigh tness. Also, visu ally inspect bla de for dama ge (e.g., b ent, crack ed, wor n) Replace blade with the orig inal equipmen t manufa cture’ s (O.
6 SECTION 2: SLOPE GAUGE Use this pag e as a guide to de termine s lopes w here you ma y not operat e safel y. Do not operat e your lawn mower on such sl opes.
7 SECTION 3: ASSEMBLING YOUR LAWN MOWER IMPORT ANT : This unit is s hippe d with out ga soline or oil in the engine . Be cer tain to servi ce engine wi th gasolin e and o il as inst ructed in th e se parate engine manua l before ope rating you r mower.
8 Attachin g Starter Rope • The ro pe guide is attac hed to the right side o f upper handle. Loo sen the wi ng nut which s ecures the rope guid e. See Figu re 5. Figure 5 • With t he s park p lug wire disc onnected and grounded , hold the blade cont rol hand le aga inst the upper h andle, and pull th e sta rter rop e out of th e engine.
9 SECTION 4: KNOW YOUR LAWN MOWER Read this ope rator’s man ual and safety rules befor e operatin g yo ur lawn mower. Compar e the illus tration in Figure 9 with you r lawn mower t o fami liariz e your self with the lo catio n of variou s control s and adjus tments.
10 • Stand behi nd the mow er and squee ze the bl ade control hand le agai nst th e upper hand le. • Grasp re coil star ter handl e and pul l rope out sl owly until engi ne reache s the start of c ompres sion cycle (rope will pu ll sligh tly harde r at this poi nt).
11 Fig ure 11 IMPORT ANT: All wheels m ust be plac ed in the same relativ e posit ion. For rough or une ven law ns, mov e the height ad justmen t lever to a higher pos itio n. This wil l help stop s calping of the grass. Engine Ad justments See the sepa rate engin e manual packed with your unit for adj ustments to the engin e.
12 Lubrication Always stop engine a nd disconnect spark plug wire befo re cleaning, lubricating or doing any kind of service work on the lawn mower. Blade Control: Lub ricate the piv ot points on the blade control handle an d the brake cable at least onc e a season wi th light oil.
13 • Remove the blade and the ad apter from the cranks haft . Fig ure 14 WARNING: Period ically inspec t the bla de adapter for cracks, espec ially if you strike a foreign ob ject. Repla ce when neces sary. When shar penin g the blade, fol low the orig inal an gle of grind as a guide.
14 SECTION 8: TROUBLESHOOTING NOTE: For rep airs b eyond the minor adjustme nts a bove, c ontact your loca l author ized s ervic e de aler. Problem Cau se Rem edy Eng ine fail s to start 1. Blad e co ntrol h andle dise ngaged . 2. Spark plug wi re dis connec ted.
15 Notes.
16 Model Series 540 1 2 11 3 13 14 20 23 66 53 58 88 89 90 30 31 73 76 36 32 34 33 70 59 71 44 80 50 55 56 82 39 40 85 83 84 63 64 72 71 60 44 43 42 41 93 16 17 81 94 86 87 92 4 12 4 47 51 54 61 62 67.
17 Model Series 540 Ref. No. P a rt No. P ar t Description 1. 747-0824 Control Hand le Assembly 647-0004 Deluxe Control Handle 2. 710-1205 Rope Gui de 3. 720-0279 Handle Knob 4. 710-1174 Curved Hd. Bolt 5/16-18 x 2 ” 5. 712-0324 Hex L-Nu t 1/4-20 Th d.
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MANUF A C TURER ’ S LIMITED W ARRAN TY FOR: The l imit ed wa rrant y set f or t h below is gi ven by MTD PRODUCTS INC ( “ MTD ” ) with respe ct to ne w mercha ndise purchase d and used in the U nited States , its posse ssions and ter ritories.
An important point after buying a device Bolens Series 540 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bolens Series 540 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bolens Series 540 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bolens Series 540 you will learn all the available features of the product, as well as information on its operation. The information that you get Bolens Series 540 will certainly help you make a decision on the purchase.
If you already are a holder of Bolens Series 540, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bolens Series 540.
However, one of the most important roles played by the user manual is to help in solving problems with Bolens Series 540. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bolens Series 540 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center