Instruction/ maintenance manual of the product BG2136 Blodgett
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ii IMPOR T ANT W ARNING: IMPR OPER INST ALLA TION, ADJUSTMENT , AL TERA TION, SER VICE OR MAINTENANCE CAN CA USE PR OPERTY D AMA GE, INJUR Y OR DEA TH.
iii THE REPUTATION YOU CAN COUNT ON For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget.
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v NO TE Wiring Diagrams are in Section 7 of this Manual. The diagram for each oven is also on the lower inner surface of its Control Console. TABLE OF CONTENTS Page SECTION 1 DESCRIPTION ................................................................
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1 ENGLISH III. OVEN SPECIFICATIONS Table 1-1: Dimensions Overall Height: single oven with 17-1/2" (446mm) legs 43-1/2" (1105mm) double oven with standard 17-1/2" (446mm) legs 63" (.
2 ENGLISH SECTION 1 - DESCRIPTION Table 1-3: Electrical specifications for gas ovens (per oven cavity) Ma in Bl ow er Control Current Voltage Circuit Voltage Phase Freq.
3 ENGLISH SECTION 2 - INST ALLA TION WARNING Keep the appliance area free and clear of combustibles. WARNING Do not obstruct the flow of combustion and ventilation air to and from your oven. There must be no obstructions around or underneath the oven.
4 ENGLISH SECTION 2 - INSTALLATION Figure 2-1 - Installation Kit 1 2 3 4a, 4b, 4c, 4d 5 6 9 11 10 8 12 14 15 13 16 7 I. INSTALLATION KIT - see Figure 2-1 Qt y. Qt y. Qty . Inc. with Inc. with Single Double Triple domestic CE Item Oven Oven Oven Part No.
5 ENGLISH SECTION 2 - INSTALLATION Figure 2-2. MODEL BG2136 SINGLE OVEN DIMENSIONS GAS INLET ELECTRICAL JUNCTION BOX RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6 ″ (150mm) Non-control End of Oven to Wall - 0 ″ Control End of Oven to Wall - 0 ″ 1 2 3 2 3 3 3 1 Figure 2-3.
6 ENGLISH SECTION 2 - INSTALLATION Figure 2-4. MODEL BG2136 TRIPLE OVEN DIMENSIONS 2 3 3 3 1 GAS INLET ELECTRICAL JUNCTION BOX RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6 ″ (150mm) Non-.
7 ENGLISH B . Recommendations NOTE THAT THE HOOD DIMENSIONS SHOWN IN FIGURE 2-5 ARE RECOMMENDATIONS ONLY. LOCAL, NATIONAL AND INTERNATIONAL CODES MUST BE FOLLOWED WHEN INSTALLING THE VENTILATION SYSTEM. ANY APPLICABLE CODES SUPERSEDE THE RECOMMENDATIONS SHOWN IN THIS MANUAL.
8 ENGLISH SECTION 2 - INSTALLATION III. ASSEMBLY A . Top Panel and Base Pad Assembly 1. Install the four leg extensions onto the base pad using the 3/8"-16x1" screws, 3/8" flat washers, and 3/8" lockwashers supplied in the Base Pad Kit.
9 ENGLISH B . Stacking For single ovens, skip ahead to Part C, Restraint Cable Installation. IMPORTANT Blodgett STRONGLY RECOMMENDS that BG2136 oven cavities be stacked using the following: • PS500 .
10 ENGLISH SECTION 2 - INSTALLATION Figure 2-10 - Conveyor installation Folded frame D . Conveyor Installation 1. Unfold the conveyor as shown in Figure 2-10. Then, begin to slide the conveyor into the end of the oven. The conveyor can only be installed from the end of the oven with the drive motor.
11 ENGLISH Hang chain cover on screws in control compartment wall Place inside edge of tray on retainer bracket Swing outside edge of tray up and into place Press conveyor end stop down over edge of c.
12 ENGLISH SECTION 2 - INSTALLATION IV. ELECTRICAL SUPPLY WARNING Authorized supplier personnel normally accomplish the connections for the ventilation system, electric supply, and gas supply, as arranged by the customer. Following these connections, the factory-authorized installer can perform the initial startup of the oven.
13 ENGLISH V. GAS SUPPLY CAUTION DURING PRESSURE TESTING NOTE THE FOLLOWING: 1. The oven and its individual shutoff valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psi (3.
14 ENGLISH 1. Checking the Gas Supply (Inlet) Pressure a. With the main gas supply valve closed and the circuit breaker/fused disconnect in the OFF ("O") position, open the inlet pressure tap shown in Figure 2-17 and attach a manometer to the tap.
15 ENGLISH SECTION 3 - OPERA TION A B C D "BLOWER/HEAT" Switch: Turns the blower and cooling fans on and off, as well as, the gas burner system. The gas burners will activate shortly after the BLOWER/HEAT switch is turned on. The Temperature of the oven will be regu- lated by the temperature controller.
16 ENGLISH SECTION 3 - OPERATION CAUTION In case of power failure, turn all switches to the “OFF” ("O") position, open the oven window, and remove the product.
17 ENGLISH Display Shows the Set Point or the Actual T em- perature in degrees Fahrenheit (F) or Celsius (C). "SP LOCK" Light Lights when the set point is locked out from changes. This setting can only be changed by service personnel. OVERTEMP Light Lights when the oven temperature is greater than 650°F (343°C).
18 ENGLISH NOTES SECTION 3 - OPERATION.
19 ENGLISH I. MAINTENANCE - DAILY A . Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section. B . Clean ALL of the cooling fan grills and vent openings with a stiff nylon brush. Refer to Figure 4-1 for the locations of the grills and vents.
20 ENGLISH III. MAINTENANCE - EVERY 3 MONTHS A . Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section. B . Open the machinery compartment access panel. Vacuum the inside of the compartment using a shop vacuum.
21 ENGLISH SECTION 4 - MAINTENANCE 2. Remove the master links from each conveyor belt. Then, roll the belts up along the length of the conveyor to remove them from the frame. 3. Remove the two conveyor adjustment screws from the idler end of the conveyor frame, as shown in Figure 4- 4.
22 ENGLISH IV. MAINTENANCE - EVERY 6 MONTHS A . Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section. B . Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6mm) in length.
23 ENGLISH I. KEY SPARE PARTS KIT ITEM QTY. P/N DESCRIPTION 1 1 47321 DIGITAL TEMPERATURE CONTROLLER 2 1 51067 CONVEYOR DRIVE MOTOR W/PICKUP ASSY. 3 2 30153 DRIVE MOTOR BRUSHES 4 1 37337 KIT, CONVEYOR.
24 ENGLISH.
25 ENGLISH II. INSTALLATION KIT QTY. QTY. QTY. ITEM SINGLE OVEN DOUBLE OVEN TRIPLEOVEN P/N DESCRIPTION 1 1 1 1 48605 TOP PANEL 2 2 4 4 3A80A8801 SCREW, PAN HEAD #10 x 2" 3 1 1 1 42893 B ASE PAD 4.
26 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
27 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 III. PANELS, END PLUGS AND WINDOW ITEM QTY. P/N DESCRIPTION SECTION 5 - PARTS LIST 1 2 30927 BUMPER 2 1 51211 BRKT,WINDOW HING.
28 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
29 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 ITEM QTY. P / N DESCRIPTION IV. CONTROL COMPARTMENT SECTION 5 - PARTS LIST 1 1 45036 CIRCUIT BREAKER,3A (CONTROL CIRCUIT) 2 2 46831 CIRCUIT BREAKER,8A (BLOWER MOTORS) 3 2 48635 CIRCUIT BREAKER,0.
30 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
31 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 V. MACHINERY COMPARTMENT AND GAS TRAIN ITEM QTY. P/N DESCRIPTION 1 1 27470-0004 FINGER GUARD NOTE: The oven does NOT have a cooling fan in this location. The opening provides passive cooling only.
32 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
33 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 VI. REAR COMPARTMENT AND BLOWERS ITEM QTY. P/N DESCRIPTION 1 2 42951 INLET RING 2a 1 42752 BLOWER WHEEL, RIGHT (VIEWED FROM RE.
34 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
35 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 VII. SINGLE-BELT CONVEYORS P/N - 60" P/N - 56" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION 1 1 48847 48847 FRAME, DRIVE SIDE 21 < - - - - 48797 ASSEMBLY, STANDARD DRIVE SHAFT (INC.
36 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29.
37 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 VIII. SPLIT-BELT CONVEYORS 1 1 48847 48847 FRAME, DRIVE SIDE 21 < - - - - 48759 ASSEMBLY, SPLIT DRIVE SHAFT, STANDARD AND HIGH SPEED (INC.
38 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 NOTES.
39 ENGLISH page 1 FRANÇAIS page 57 ESP AÑOL página 85 DEUTSCH seite 29 SECTION 6 - ELECTRICAL WIRING DIAGRAMS SECTION 6 - ELECTRICAL WIRING DIAGRAMS IMPOR T ANT An electrical wiring diagram for the oven is also located inside the machinery compartment.
Fig. 6-2 - Wiring diagram, BG2136 Gas Oven 208/240V, 50/60 Hz, 1 Ph.
SECTION 6 - ELECTRICAL WIRING DIAGRAMS Fig. 6-3 - Wiring diagram, BG2136 Gas Oven 208/240V, 50/60 Hz, 1 Ph.
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Blodgett is proud to support the Commercial Food Equipment Service Association (CFESA). We recognize and applaud CFESA's ongoing efforts to improve the quality of technical service in the industry. W ARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
An important point after buying a device Blodgett BG2136 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Blodgett BG2136 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Blodgett BG2136 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Blodgett BG2136 you will learn all the available features of the product, as well as information on its operation. The information that you get Blodgett BG2136 will certainly help you make a decision on the purchase.
If you already are a holder of Blodgett BG2136, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Blodgett BG2136.
However, one of the most important roles played by the user manual is to help in solving problems with Blodgett BG2136. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Blodgett BG2136 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
