Instruction/ maintenance manual of the product BCH 036 York
Go to page of 36
INST ALLA TION MANUAL CAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INST ALL YOUR UNIT . SAVE THIS MANUAL SUNLINE 2000™ SINGLE P ACKAGE HEA T PUMP BCH 036, 048 & 060 177820-YIM-A-0506 CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . .
177820-YIM-A-0506 2 Unitary Products Group T ABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY CONSIDERATION S . . . . . . . . . . . . . . . . . . 4 INSPECTION . . . . . . . . . . . . . . . . . . . . .
177820-YIM-A-0506 Unitary Products Group 3 LIST OF FIGURES Fig. # Pg. # 1 RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . . . 7 2 COMPRESSOR RESTRAINING BRACKET . . . . . . . . 7 3 TYPICAL FIELD POWER & CONTROL WIRING . . . . 9 4 ENTHALPY SETP OINT ADJUSTMENT .
177820-YIM-A-0506 4 Unitary Products Group GENERAL YORK Model BCH units are single pa ckage heat pumps. Th ese are desi gned for outd oor installatio n on a rooftop or slab. The units are complete ly assembled on ri gid, perma- nently attached base r ails.
177820-YIM-A-0506 Unitary Products Group 5 PRODUCT NOMENCLA TURE INST ALLA TION INST ALLA TION SAFETY INFORMA TION: Read these instructions befo re continuing this a ppli- ance installation.
177820-YIM-A-0506 6 Unitary Products Group LOCA TION Use the following guidelines to select a suitable loca- tion for these units. 1. Unit is designed for ou tdoor installation only . 2. Condenser coils must have an unlimited s upply of air . 3. Where a choice of locatio n is possible, position the unit on either north or east side of bui lding.
177820-YIM-A-0506 Unitary Products Group 7 DUCTWORK Ductwork should be designe d and sized according to the methods in Manual Q of th e Air Condition ing Con- tractors of Am erica (ACCA). A closed return duct system shall be used. This s hall not preclude use of econo mizers or outdoor fresh air intake.
177820-YIM-A-0506 8 Unitary Products Group FIL TERS One-inch or two-inch filters can be supplied with each unit. Filters must always be installed ahead of the evaporator coil an d must be ke pt clean or re placed with same size and type. Dirty f ilters will reduce the capacity of the unit and w ill result in fros ted coils or saf ety shut- down.
177820-YIM-A-0506 Unitary Products Group 9 TYPICAL POWE R WIRIN G TYPICAL CONTROL WIRING FIGURE 3 - TYPICAL FIELD POWER & CONTROL WIRING REFER TO THE ELECTRICAL DA T A T ABLES TO SIZE THE DISCONNECT SWITCH, O VERCURRENT PRO T EC- TION AND WIRING.
177820-YIM-A-0506 10 Unitary Products Group THERMOST A T The room thermosta t should be located on an inside wall approximat ely 56 inches above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances.
177820-YIM-A-0506 Unitary Products Group 11 ECONOMIZER/MOTORIZED DAMPER AND RAIN HOOD The instruction for the optiona l economizer/motorized damper and rain hood can be fo und in form 035- 07364-000. Use these instructions when field assem- bling an economizer rain hood onto a unit.
177820-YIM-A-0506 12 Unitary Products Group MINIMUM POSITION ADJUSTMENT With thermostat set to indoor fan on positio n, or termi- nals “R” to “G” energized, turn the M inimum Position Adjusting screw (located o n the damper control mod - ule) counterclockwise until the de sired minimum damper position has be en attained.
177820-YIM-A-0506 Unitary Products Group 13 FIGURE 6 - FOUR AND SIX POINT LOADING 44 7 / 8 82 1 / 4 Y X A B C D CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT 44 7.
177820-YIM-A-0506 14 Unitary Products Group T ABLE 7: PHYSICAL DATA MODELS BCH 036 048 060 EV APORA TOR BLOWER Centrifug al Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direc t Drive ) 1/2 3/4 1 Fan Motor HP (Belt Driv e) 1 1/2 1 1/2 1 1/2 EV APORA TOR COIL Rows Deep 4 3 3 Fins Per In ch 16 15 15 Face Area (Sq.
177820-YIM-A-0506 Unitary Products Group 15 T ABLE 9: ELEC TRICAL DA T A - BCH 036 - 060 DIRECT DRIVE MODEL VOL T AGE COMPRESSORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX.
177820-YIM-A-0506 16 Unitary Products Group MODEL VOL T AGE COMPRESSORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH BCH060 208-3-60 19.
177820-YIM-A-0506 Unitary Products Group 17 T ABLE 10: ELECTRICAL DA T A - BCH036 - 060 B ELT DRIVE MODEL VOL T AGE COMPRESSORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX.
177820-YIM-A-0506 18 Unitary Products Group MODEL VOL T AGE COMPRESSORS OD F AN MOTOR FLA ID BLOWER MOTOR FLA ELECTRIC HEA TER MODEL NO. HEA TER KW HEA TER AMPS MIN. CIRCUIT AMP ACITY (AMPS) MAX. FUSE/ BRKR 1 SIZE (AMPS) RLA EACH LRA EACH BCH060 208-3-60 19.
177820-YIM-A-0506 Unitary Products Group 19 T ABLE 1 1: ELECTRIC HEA T CORRECTION FA C T O R S NOMINAL VOL T AGE VOL T AGE kW CAP . MUL TIPLIER 208 208 0.75 240 230 0.92 480 460 0.92 600 575 0.92 T ABLE 12: VOL T AGE LIMIT A TIONS 1 1. Utilization Range “A” in accordance with ARI S tandard 1 10.
177820-YIM-A-0506 20 Unitary Products Group FIGURE 8 - UNIT WITH ECO NOMIZER RAINHOOD FIGURE 9 - UNIT WITH FIXED OU TDOOR AIR/MOTORIZED DAMPER RAINHOOD DETAIL “A” DETAIL “B”.
177820-YIM-A-0506 Unitary Products Group 21 FIGURE 10 - UNIT DIMENSION S (REAR VIEW) FIGURE 1 1 - DISC ONNECT/BLOWER ACCESS LOCA TI ON T ABLE 13: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) USED FOR A 7/8” KO 1 Contro l Wiring 2 Side Bottom B 2” KO 1 Power W iring Side Bottom C 1-5/8” KO Gas Pipin g (Front ) D 1-1/2” KO Gas Piping ( Bottom) 1.
177820-YIM-A-0506 22 Unitary Products Group T ABLE 15: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 20.
177820-YIM-A-0506 Unitary Products Group 23 T ABLE 16: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DU CT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2.
177820-YIM-A-0506 24 Unitary Products Group T ABLE 17: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 25.
177820-YIM-A-0506 Unitary Products Group 25 T ABLE 18: SUPPLY AIR BLOWER PERFORMANCE (3 - 5 T O N DIRECT DRIVE) - SIDE DUCT APPLICATION CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS HI ------ 1720.
177820-YIM-A-0506 26 Unitary Products Group PHASING Check for proper compressor rotation. If the blower or compressors rotate in the wrong direction at start-up, the electrical con nection to the unit is mi sphased. Change the incoming line con nection phasing to ob tain proper rotation.
177820-YIM-A-0506 Unitary Products Group 27 Start the supply air b lower motor. Adjust the resis- tances in both the supply and the return air duct sys- tems to balance the air distri bution throughout the conditioned sp ace. The job specific ations may require that this balancing be done by someone other th an the equipment installer.
177820-YIM-A-0506 28 Unitary Products Group INTERMITTENT BLOWER With the room thermostat fan switch set to “AUTO” and the system switch set to ei ther the “AUTO” or “HEAT” settings, the blower is energized whenever a cooling or heating operation is reques ted.
177820-YIM-A-0506 Unitary Products Group 29 Should a high-p ressure switch op en three times wit hin two hours of operation, the UCB will lock-out the com- pressor and flash a code (see Table 23). LOW-PRESSURE LIMIT SWITCH The low-pressure limit swit ch is not monitor ed during the initial 30 seconds of a cooling system's operation.
177820-YIM-A-0506 30 Unitary Products Group The ASCD is initiated on unit start-up and on any co m- pressor reset or lock-out. FLASH CODES The UCB will initiate a flash code associated with errors with in the system . Refer to UNIT CON TROL BOARD FLASH CODES Table 23.
177820-YIM-A-0506 Unitary Products Group 31 HEA T ANTICIP A TOR SETPOINTS It is important th at the anticipato r setpoint be correct . Too high of a setting will resu lt in longer heat cycles and a greate r temperature swing in the cond itioned space.
177820-YIM-A-0506 32 Unitary Products Group 7. Measure evapor ator fan motor's a mp draw . 8. Set the room thermostat fan switch to of f. 9. T urn unit el ectrical power off. OPERA TING INSTRUCTIONS 1. T urn unit el ectrical powe r on. 2. Set the room thermost at setting to lower than the room tem perature.
177820-YIM-A-0506 Unitary Products Group 33 8. If 24 volts is no t present at the “ F AN” terminal, check for 24 volts from the room the rmostat. If 24 volts a re not present from the ro om thermost at, check for the following: a.
177820-YIM-A-0506 34 Unitary Products Group of the UCB. If 24 volt s is present, trace the wiring from Y1 “OUT ” for incorre ct wiring. If 24 volts is not present at the Y1 “OUT” term inal, the UCB must be replaced.
177820-YIM-A-0506 Unitary Products Group 35 the replacement filter m ust be the same as the replaced filter. MOTORS Outdoor fan motors are pe rmanently lubricated and require no ma intenance. Indoor Blower Motor and Drive - The indoor blower motor feat ures ball bear ings that do not require periodic lubrication.
Subject to change without notice. Pr inted in U.S.A. 177820-YIM-A-0506 Copyright © 2006 by Unitary Product s Group. All right s reserved . Supersedes: 66278/035- 1619 7-001-A-0204 Unitary 5005 Norman.
An important point after buying a device York BCH 036 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought York BCH 036 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data York BCH 036 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, York BCH 036 you will learn all the available features of the product, as well as information on its operation. The information that you get York BCH 036 will certainly help you make a decision on the purchase.
If you already are a holder of York BCH 036, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime York BCH 036.
However, one of the most important roles played by the user manual is to help in solving problems with York BCH 036. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device York BCH 036 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
