Instruction/ maintenance manual of the product 11353395D Yale
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GLOBAL KING WIRE ROPE HOISTS RATED THRU 10 METRIC TONNE OPERATION, SERVICE & PARTS MANUAL PRINTED IN U.S. A. JANUARY, 2002 COPYRIGHT 2001, LIFT- TECH INTERNATIONA L, INC. PARTNO. 113 53395D Before installing hoist, fill in the information below. Refer to th e Hois t and Motor data plates.
2 FORWARD This book contains i mportant information to help you install, operate, maintain and service your new Yale electric hoist. We reco mmend that y ou study its contents thoroughl y before putting the hoist into use. Read HST 4M performance standard and ANSI B 30.
3 NOTICE: Information contained in this book is subject to change without notice. INDEX SECTION I GENERAL DESCRIPTION PAGE Paragraph 1-1 General ……………………………… ……………………………… ……………………………….
4 SECTION I – GENERAL DESCRIPTION 1-1. GENERAL. Yale “Global King” electric hoists are wire rope a nd drum type hoi sts that are manufactured with an integral trolley.
5 The trolley width shall be adjusted by loosening the jam nuts on the traverse drive side of the threaded ro ds at each end of the hoist. If necessary, lubricate the frame alignment bars with penetrating oil be fore attempting to adjust trolley width.
6 (3) Operate “UP” button briefly to dete rmine direction of hook travel. (4) If hook raises when “UP” button is depressed, phasing is correct. (5) If hook lowers when “UP” butto n is depressed, h oist is “Reverse Phas ed.” TURN AND LOCK POWER O FF and check the pushbutton wiring.
7 d) Depress push button marked “LEFT ” to traverse in the opposite direction. CAUTION Excessive “jogging” will cause premature burning of contact tip s, motor overheating, and premature brake w ear.
8 dd) DO NOT use limit swit ches as routine operating stops unless recommended. They are emergency devices only. ee) DO NOT use hoist to lift, support, or transport people. ff) DO NOT lift loads over people. gg) DO NOT leave a suspended load un- attended unless specific precautions have been taken.
9 FIGURE 4-1. View of Hoist Showing Location of Name Plates and Oil Plugs. b) Remove oil drain plug from bottom of gearcase and drain oil out. Dispose of oil in accordance with local environmental co des.
10 4-7. LUBRICANT SPECIFICATIO NS. AMBIENT TEMPERATURE -20 ° to 50 ° F 50 ° to 125 ° F 125 ° to 250 ° F (-29 ° to +10 ° C) (10 ° to 52 ° C) (52 ° to 121 ° C) GCOH AGMA Lubricant No.
11 4-7. LUBRICANT SPECIFICATIONS CONT’D. AMBIENT TEMPERATU RE -20 ° to 50 ° F 50 ° to 100 ° F 100 ° to 250 ° F (-29 ° to +10 ° C) (10 ° to 38 ° C) (38 ° to 121 ° C) GCOT AGMA Lubricant No. 5S No. 8 Compounded ISO Viscosity Grade 220 680 American Lubri cants SHC 90W AGMA #8 Gear Oil Mobil Oil Corp.
12 The user should revise t he inspection interval, add additional units or provide a similar form to suit particular condition s that may exist. Ho wever, written, dated and signed inspection repo rts should be maintained particul arly on critical items such as hoist hooks, hoisting ro pe, sheaves, drums and brakes.
13 INSPECTION SCHEDULE AND M AINTENANCE REPORT HO IST SE RIA L NO . (Manufactur er's) ___________________ _ CU ST O MER C RA NE I DEN T IT Y NO . __________________________ RAT E D LO AD ________.
14 WARNING Do not operate a hoist having unusual vibrations, sounds, or with anything wrong or apparently wrong. Danger may be present that the hoist o perator cannot see. De termine and correct the cause of unusual conditions and make certain hoist can be operated safely.
15 securely crimped to wi res and insulation sound. Terminal screws should be tight. b) Check condition of contacto r assembly, transformer, and upper limit switches. WARNING Check to be certain main po w er switch is locked in open position (OFF) before removing brake cover.
16 wire ropes will eventua lly deteriorate to a point where they are not safe and will require replacem ent. Wire rope should be thoroughly inspected at regular mo nthly intervals by an authorized person an d a determination made whe n further use of the rope would constitute a safety hazard.
17 CAUTION It is imperative that rope reel or coil rotates as rope un winds. If coil or reel does not rotate the wire will be twisted as it is uncoiled and kinking will result. A kinked rope may be damag ed and unsafe for maximum service. b) Before removing the old rope, refer to reeving diagram, Figure 5- 6.
18 torque the remaining tw o (2) rope clamps in sequence to 50 ft-lb s. (2) With all personnel clear of hoist – TURN ON POWER. (3) Operate hoist “UP” guiding six (6) wraps of new rope into drum grooves with gloved hand. (3) Re-install rope guide ove r rope in rope drum grooves as sh own in Figure 5 -3.
19 spur. Th e gear shafts are supp orted with ball bearings housed in the back of the case and in the cover. The inp ut helical pinion is cut directly into the motor shaft. An oil seal housed in the gear case at the motor input seals the motor shaft a s it passes into the gear case.
20 (4) Disconne ct the wiring and co nduit from the motor junction box. (5) Provide a means to support the hoi st motor. The hoist motor weig hs approx- imately 250 lbs. And must be held lev el while removing and installing. (6) Once the motor is properly supported, remove the hardware fastening it to the gear case.
21 (2) Make sure power to the hoist is off and locked out. (3) Remove the four (4 ) bolts attaching the fan shroud to the motor and remove the fan shroud. See Figure 5-9. (4) Carefully roll the large O-rin g from the groove over the air gap back toward the magnet body.
22 (3) Connect the brake leads to the terminal block on the brake body. (4) Install the forward fan mounting retaining ring and inst all the fan. Install the rear retaining ring. Install the f an shroud and bolts. (5) Test hoist per Section V, Paragraph 5-13.
23 b) Procedure. Remove load from the hook. To disconnect the geare d limit switch refer to Figure 7-2. Remove the limit switch cover then loosen the two (2) scre ws holding the locking plate in place. Allow the lo cking plate to slide down and di sengage from the adjustment discs.
24 SECTION VI – TROUBLE SHOOTING 6-1. GENERAL. This section c ontains possible causes and solutions to common hoist problem s. Please attempt to remedy your hoist problems by following these steps before contacting t he factory.
25 SECTION VI – TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY 6-4 Hook Will Lower, But Not Raise. a. Excessive load. b. Hoist electrical circuit open. c. Contactor assembly not functioning. d. Up, down button inoperativ e. a. Reduce loading to rated load of hoist as shown on nameplate.
26 This limit switch has a rota ry screw d riven by a gear reduction that is coupl ed to the end of the drum shaft. Adjustment discs operate the contacts of separate switches, one for the hoisting circuit and one for the lowerin g circuit.
27 Figure 8-1. Elementary Wiring Diagram for a T wo-Speed Hoist and Two-Speed Trolley with TAS, Hoist Block Operated Limit Switch, Geared Upper & Lo wer Limit Switches, and Optional Fuses.
28 Figure 8-2. Component Diagram for a T w o-Speed Hoist and Two-Speed Trolley with TAS, Hoist Block Operated Limit Switch, Geared Upper & Lo w er Limit Switches, and Optional Fuses.
29 SECTION IX – PARTS LIST 9-1. GENERAL. The part s lists and ill ustrations in this section of the manual cover part s for models of Yale “Global King” Electric hoists. A typical ho ist is shown as the basis for the exploded pa rts illustrations; therefore, ce rtain variations may occur from the information given.
30 FIGURE 9-1. Hoist Drum, Drum Frame, Gearcase, Mo tor, Rope Guide, and Screw Type Limit S witch. “B” Frame: Hoist Components for Figure 9-1. Ref. No. Part Number Description Qty. Req’d. 1 - 7 ½ HP Hoist Motor (2-Speed with Brake and Fan) Note: See Figur e 9-10 for Parts.
31 “B” Frame: Hoist Components for Figure 9-1. Ref. No. Part Number Description Qty. Req’d. 28 GHB-128 Lockwasher (7/16) 4 29 GHB-129 High Strength Hex Head Bolt – Grade 5 (7/16-14 x 1 1/2) 2 .
32 Figure 9-2. Hoist Gearing. “B” Frame: Hoist Gearin g for Figure 9-2. Ref. No. Part Number Description Qty. Req’d. GHB-200 Complete Hoist Gearcase Ass’y.
33 “C” Frame: Hoist Gearin g for Figure 9-2. Ref. No. Part Number Description Qty. Req’d. 5 GHC-205 Washer - Hardened (3/4) 8 6 GHC-206 Lock Nut - Hex, Thin, Grade 5 (3/4-16) 4 7 GHC-207 Ball Be.
34 Figure 9-3. Motor Driven Trolley Frame and Drive (“B” Fram e Shown). “B” Frame: Trolley Fra me and Drive Components for Figure 9-3. Ref. No.
35 “B” Frame: Trolley Fra me and Drive Components for Figure 9-3. Ref. No. Part Number Description Qty. Req’d 13 GHB-313 Lock washer, (5/16) 4 14 - T hreaded Rod 2 GHB-314A Threaded Rod, 4” Th.
36 Figure 9-4. Lower Block Assembly . “B” Frame: Lo wer Block Components for Figure 9-4. Ref. No. Part Number Description Qty. Req’d GHB-400Y Lower Block Assembly (Includes Ref.
37 “C” Frame: Lo wer Block Components for Figure 9-4. Ref. No. Part Number Description Qty. Req’d 7 GHC-407 Flat Head Socket Cap Screws (1/4-20 x 1/2) 4 8 GHC-408 Sheave Pin 1 9 GHC-409 Sheaves .
38 Figure 9-5. Upper Block Assembly. “B” Frame: Upper Block Components for Figure 9-5. Ref. No. Part Number Description Qty. Req’d GHB-500 “B” Frame Hoist Upper Block As sembly (Includes Ref.
39 “C” Frame: Upper Block Components for Figure 9-5. Ref. No. Part Number Description Qty. Req’d 10 GHC-510 Internal Retaining Ring 1 11 GHC-511 Spacer Washer 4 12 GHC-512 Self-Locking Nut (3/8).
40 Figure 9-7. “C” Frame: Rope and Dead End Assembly . “C” Frame: Rope and De ad End As sembly Components for Fig ure 9-7. Ref. No. Part Number Description Qty.
41 “B” Frame Block Operated Limit S w itch Components for figure 9-8. Ref. No. Part Number Description Qty. Req’d GHB-800 “B” Frame Hoist Limit Switch Assembly (Includes Ref.
42 Figure 9-9. Rope Guide Assembly “B” Frame Rope Guide Components for Figure 9-9. Ref. No. Part Number Description Qty. Req’d GHB-900 “B” Frame Rope Guide Assembly (Includes Ref.
43 Figure 9-10. Hoist Motor Brake. “B” Frame: Hoist Bra ke Components for Figure 9-10. Ref. No. Part Number Description Qty. Req’d. 1 GHB-1001 † Brake Disc 1 GHB-1002* Brake Fan Kit (Includes .
44 Figure 9-10. Hoist Motor Brake. “C” Frame: Hoist Bra ke Components for Figure 9-10. Ref. No. Part Number Description Qty. Req’d. 1 GHC-1001 † Brake Disc 1 GHC-1002* Brake Fan Kit (Includes .
45 Figure 9-11. “B” Frame Trolley Driv e Gear Reducer. “B” Frame Trolley Driv e Gear Reducer Components fo r Figure 9-11. Ref. No. Part Number Description Qty. Req’d GHB-309A “B” Gear Reducer, 30:1 Ratio – 50 FPM (Include s Ref. Nos. 1-25) 1 GHB-309B “B” Gear Reducer, 20:1 Rati o – 75 FPM (Includes Ref.
46 Figure 9-12. “C” Frame Trolley Driv e Gear Reducer. “C” Frame Trolley Driv e Gear Reducer Components fo r Figure 9-12. Ref. No. Part Number Description Qty. Req’d. GHC-309A “C” Gear Reducer, 30:1 Rati o – 50 FPM (Incl udes Ref. Nos.
47 NOTES _________________________ _______________________ __________________________ _________________________ _______________________ ______________________ ____ _________________________ __________.
48 Recommended Spare Parts Certain Parts of your hoist will, in time, requi re replacemen t under norm al wear conditions. It is suggested that the following parts be purchased f or your hoist as spares for future use.
An important point after buying a device Yale 11353395D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yale 11353395D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yale 11353395D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yale 11353395D you will learn all the available features of the product, as well as information on its operation. The information that you get Yale 11353395D will certainly help you make a decision on the purchase.
If you already are a holder of Yale 11353395D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yale 11353395D.
However, one of the most important roles played by the user manual is to help in solving problems with Yale 11353395D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yale 11353395D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
