Instruction/ maintenance manual of the product TS52 Woods Equipment
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OP E R A TO R ' S M A NU A L ROT ARY TILLERS MAN0814 (Rev . 3/5 /20 12) TS44 TS52 TS60 TSR44 TSR52 TSR60.
2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN 081 4 (3/ 1 1/2010 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN0814 (3/1 1/2010) SPECIFICATIONS G ENERAL INF ORMATION Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated with any nece ssary s afety shield ing remove d.
Safety 5 TS(R) SR (3/2/2 012) TRAINING Saf ety in struc tions are im port an t! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety TS(R) SR (3/2/2012 ) (Safety R ules conti nued from previous page) Keep byst anders away from equipment. Never direct discharge toward people, animals, or property . Do not operate equipme nt while under the influ- ence of alcohol or drugs.
Safety 7 TS(R) SR (3/2/2 012) Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way . Y our dealer can supply original equipment hydraulic acces sories and repair p art s. Substitu te p arts may no t meet original equipment specifica- tions and may be dangerous.
8 Safety MAN08 14 (3/1 1/2010) 2 - PN 188 66 SHIELD MISSING DANGER 18869 1 - PN 18868 540 RPM W ARNING 18866-D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT - .
Safety 9 MAN0814 (3/1 1/2010) 4 - P0021 5 - PN 551 22 TO A VOID SERIOUS INJUR Y OR DEA TH: Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.
10 Operation MAN08 14 (3/1 1/2010) OPERATION The TS r otary tille r is de signe d for com pleti on of plow- ing op erations a nd se edbed p reparation .
Operation 11 MAN0814 (3/1 1/2010) DRIVELINE ATT ACHMENT Attach the rotary tiller to the tractor 3-p oint hit ch (or quick hitc h if av ailable). Do n ot attach dr ivelin e. Raise and lower the t iller to d etermi ne ma ximum an d min i- mum di sta nce bet ween the trac tor P TO shaf t and the gearbox input sha ft.
12 Operation MAN08 14 (3/1 1/2010) 8. File and clea n the cut e nds of b oth dr ive ha lves. Ensu re the dr ive ha lves s lide sm oothly togeth er . Do not run the tractor if proper driveli ne engage ment cannot be obtained th rough these met hods.
Operation 13 MAN0814 (3/1 1/2010) Figure 7 . Clevis Hi tch Adju stmen t 5. Slide c levis hi tches, A -frame/g earbox s tand, and attaching r ear z- clamp br acket t o the d esired dis- tance.
14 Operation MAN08 14 (3/1 1/2010) NOTICE ■ Do not drop tiller to the ground with the rotor turning. Sudden high speed jolt s multiply stress to the driveline and can cause extreme damage.
Owner Service 15 MAN081 4 (3/1 1/2010) OWNER SERVICE The inform ation in this sec tion is wr itten for operators who posse ss basi c mech anical s kills. If you need h elp, your dealer ha s train ed ser vice tec hnicia ns available. F or your protec tion, re ad and follow the safety inf or ma- tion in th is ma nual.
16 Owner Service MAN08 14 (3/1 1/2010) LUBRICA TION INFORMA TION 1. Do not let exce ss greas e collec t on or aroun d parts, particularly when opera ting i n sandy a reas. 2. See Fig ure 10 for lubr ication p oints and fr equen cy of lubric ation based on nor mal operat ing cond i- tions.
Owner Service 17 MAN081 4 (3/1 1/2010) SLIP CLUTCH ADJUSTMENT 1. T urn off tracto r engine and r emove key . 2. Loose n nuts on spr ings un til the spring s ca n rotate freely , ye t remain sec ure on the bolts. 3. Mark ou ter plates of sl ip-d isc cl utch a s show n in Figure 1 1.
18 Owner Service MAN08 14 (3/1 1/2010) Blade In stallation Four Blade Installation 1. Remove a ny burrs on flang es ge nerated fr om blad es that have slip ped. 2. S tart blade as sembly with firs t blad e installed over the double slots (1) . NOTE: Blade c utting e dges sho uld fac e the di rect ion of rotation.
Owner Service 19 MAN081 4 (3/1 1/2010) TROUBLE SHOOTING PROB LEM P OSSIBLE CAUSE SOLUTION Rotor wil l not turn. T ractor PTO not engage d. Check contr ol lever . Clutch fr iction d iscs wo rn (Slip-Cl utch drive o nly). Check an d replace. Shear bol t sheare d (Shear bolt drive on ly).
20 Dealer Service MAN08 14 (3/1 1/2010) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 21 MAN0814 (3/1 1/2010) Input Shaft Rep air 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remove d rain pl ug an d drain gear l ube from the gearbox . 3. Remove ma st pla tes from the tille r frame. 4. Remove s haft seal.
22 Dealer Service MAN08 14 (3/1 1/2010) UNIVERSAL JOINT REP AIR Figure 16 . Univ ersal J oint P arts Brea kdown U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 17. Figu re 17 . Re move Sna p Ring 2.
Dealer Service 23 MAN0814 (3/1 1/2010) U-Joint Assembly 1. Place s eals sec urel y on bea ring cu ps. Inse rt cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft.
24 Assembly MAN08 14 (3/1 1/2010) ASSEMBLY Assemb ly of thi s rotary tiller is the res ponsi bility of th e WOODS dealer . It should be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cond itions.
Assembly 25 MAN081 4 (3/1 1/2010) Figure 23 . Crate A ssembl y 2 1031834X X Rub ber Shi eld Cl amp** 3 10318 36XX Rub ber S hield ** 8 102682 3 Drive Assembl y Comp lete 10 102303 3 Hitch Pin 1 1 1026.
26 Dealer Check Lists MAN08 14 (3/1 1/2010) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The foll owing check list is a reminder of po ints to insp ect.
Part s 27 MAN081 4 (3/1 1/2010) Rotar y Tiller s P ARTS INDEX TS /TSR44 TILLE R ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 TS/TSR52 TI LLER ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 TS/TSR60 TI LLER ASSEMBL Y .
28 Part s MAN08 14 (3/1 1/2010) T S44/T SR44 ROTARY TILLER ASSEMBLY (Rev . 3/5/2012).
Part s 29 MAN081 4 (3/1 1/2010) T S44/T SR44 ROTARY TILLER ASSEMBLY REF PART NO QTY D ESCRIPTION 1 10267604 4 1 Rotor Shaf t 2 10318344 4 1 Clamp, Rubb er Shield (TS R Model s Only ) 3 10318364 4 1 Ru.
30 Part s MAN08 14 (3/1 1/2010) T S52/T SR52 ROTARY TILLER ASSEMBLY (Rev . 3/5/2012).
Part s 31 MAN081 4 (3/1 1/2010) T S5 2/T SR52 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 102676052 1 Rotor Shaf t 2 103183452 1 Clamp, Rubbe r Shield (TSR Model s Only ) 3 103183652 1 Rubber.
32 Part s MAN08 14 (3/1 1/2010) T S60/TSR60 ROT ARY TILLER ASSEMBLY (Rev 3/5/2012).
Part s 33 MAN081 4 (3/1 1/2010) T S60/T SR60 ROTARY TILLER ASSEMBLY REF PART NO QTY DESCRIPTION 1 10267606 0 1 Rotor Sh aft 2 10318346 0 1 Clam p, Rubber Shi eld (TSR Models Only) 3 10318366 0 1 Rubbe.
34 Part s MAN08 14 (3/1 1/2010) 1026823 - COMER SLIP CLUTCH DRIVE ASSEMBL Y R E F P ART QTY DESCRIPTION A 1026823 1 Complete 540 driveline and clut ch assembl y 1 103241 1 1 Complete collar yoke C12 1.
Part s 35 MAN081 4 (3/1 1/2010) 1031908 - COMER SHEAR BOL T DRIVE ASSEMBL Y (OPT IONAL) R E F P ART QTY DESCRIPTION A 1031908 1 Complete 540 driveline an d shear bo lt assembl y 1 103241 1 1 Complete .
36 Part s MAN08 14 (3/1 1/2010) 1026740 - GEARBOX ASSEMBLY R E F P ART QTY DESCRIPTION A 1026740 1 Aluminum tee ge arbox 1 1032 403 2 Seal, metric 50 x 62 x 7 2 1032 404 2 Ball Bearing 60 10 3 1016 133 2 Shim kit metric 50.3 x 70 .3 4 103 240 5 2 Sp ace r 5 1032406 1 3/8” o-ring plug 6 1007 866 2 Shim kit metr ic 35.
Appendix 37 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
38 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
F-3079 (Rev . 3/2/2012) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 fa x www .W oodsEqu ipment.co m W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 10/ 3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WO ODS”) warr ants this prod uct to be free f ro.
An important point after buying a device Woods Equipment TS52 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment TS52 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment TS52 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment TS52 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment TS52 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment TS52, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment TS52.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment TS52. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment TS52 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center