Instruction/ maintenance manual of the product SG100 Woods Equipment
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OP E R A TO R ' S M A NU A L STUMP G RINDER MAN0155 (Rev . 2/16/ 2007) T ested. Proven. Un beat able . SG100.
2 Introduction Gen’l (Rev . 2/5/2007 ) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN015 5 (Rev .2/16/2007 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN0155 (Rev . 2/16/2007) SG100 SPECIFICATIONS Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012 lbs. Cutting whe el dia meter . . . . . . . . . . . . .
Safety 5 SG100 Saf ety Rul es (Rev . 6/16/20 06) TRAINING Saf ety i nst ruct ion s ar e impo rt ant! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety SG100 Safety Ru les (Rev . 6/16/2006) (Safety R ules co ntinue d from previo us pa ge) A void contact with ele ctrical wir es. Keep hands, feet, hair , and clothing away from equipment while engine is running. St a y clear of all moving part s.
Safety 7 SG100 Saf ety Rul es (Rev . 6/16/20 06) Keep all persons away fr om operator contr ol area while p erforming adjus tment s, service, o r maintenance.
8 Safety SG100 Safe ty Rule s (Rev .2/16/2007 ) SAFETY & IN STR UCTIONAL DEC ALS A TT ENTIO N! BECO ME ALERT! Y OUR SAFETY IS I NV OL VED! Replace Immediatel y If Damaged! 2 - PN MS 501-A 1 - PN M.
Safety 9 SG100 Sa fety Rules (Rev . 2/16/2007 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Damaged! CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine.
10 Operation MAN0155 (Rev . 2/16/2007) OPERATION The opera tor is r espons ible for the safe operatio n of this stum p grinder. The operator must be prop erly trained. Operators should b e familia r with the tr actor , stump grinde r , a nd all safety pra ctices before startin g operatio n.
Operation 11 MAN01 55 (Rev . 2/16/200 7) 4. Grease slip j oint on drivel ine. NOTE: C heck ge arbox oil l evel daily after i nitial start up. Figure 3 . Lubricatio n Points INST ALL 3-POINT PINS NOTE: S t ump gr inder inc lude s Category 1 and Cate- gory 2 h itch pin s.
12 Operation MAN0155 (Rev . 2/16/2007) 8. Attach qu ick co upl ers to tr actor hy drau lic so urce . 9. Place j ack stand i n storag e posi tion. OPERATING T ECHNIQUE 1. Power for operatin g the stum p grin der is su pplie d by the tractor PT O. Know how to s top the trac tor and st ump grin der qu ickly in an eme rgenc y .
Operation 13 MAN01 55 (Rev . 2/16/200 7) PRE-OPERA TION CHECK LIST (OWNER'S RESPON SIBILI TY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 3 t hrough 7. ___ Check tha t all safety de cals are in stalled an d in good cond ition.
14 Owner Service MAN0155 (Rev . 2/16/2007) OWNER SERVICE The info rmation in t his s ection i s written for oper ators who po ssess basi c mecha nical skill s. If you ne ed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
Owner Service 15 MAN015 5 (Rev . 2/16/200 7) ADJUSTING SLIP CLUTCH The sl ip clu tch i s de signed to sl ip s o that the g earbox and dr iveline are p rotected if the cutte r str ikes an obstr uction. A new slip clu tch or one that h as b een in storage over the winte r may seize.
16 Dealer Service MAN0155 (Rev . 2/16/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 17 MAN015 5 (Rev . 2/16/200 7) Fig ure 1 1 . Gear box and Dr iveline Seal R eplacement ( Figure 12) Recommen ded sea lant for gea rbox repair is P er m a- tex ® A viation 3D For m-A- Gasket or equival ent Leaka ge can oc cur at th e inpu t or outpu t ga skets and shaf t seals.
18 Dealer Service MAN0155 (Rev . 2/16/2007) Figure 13 . Gearbox Disa ssembly Input Leak Rep air Refer to Figure 13. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (21) a nd si phon g ear lub e from housing throug h this op ening.
Dealer Service 19 MAN015 5 (Rev . 2/16/200 7) 15. Remove bot tom bear ing (6) by using a pu nch an d hammer f rom the top , outside the housi ng. Support housi ng upside down ( top cov er sur face) and remo ve s econd bea ring (6) by us ing a punch and hamme r from th e bottom side of the hous ing.
20 Dealer Service MAN0155 (Rev . 2/16/2007) 21. Install gear box into s tump gr inder . Re vers e steps in Remove Ge arbox from S tump Grinde r , page 16 to install gea rbox . 22. Add 6 pints of S AE 80 W or 90W EP oi l. 23. Install ven t plug. Gearbox Hub Inst allation Refe r to Figu re 15 1.
Dealer Service 21 MAN015 5 (Rev . 2/16/200 7) 3. Clamp cup in vise a s shown i n Figur e 19 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S te p 3 for opposite cup. Figure 19 . 4. Place u niver sal cr oss in vis e as s hown i n Figur e 20 and tap on yo ke to re move cup.
22 Dealer Service MAN0155 (Rev . 2/16/2007) NOTES.
Dealer Check List s 23 MAN01 55 (Rev . 2/16/20 07 DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST DEAL ER ’S R ESPO NSIBI LITY Insp ect stump grin der t hor oug hly a ft er as sembly to ensure it is set up pro perly before deli vering it to the cust omer .
24 Part s MAN0155 (Rev . 2/16/2007) S TUMP GRINDER ASSEMBLY 38 - SAFET DECAL SET.
Part s 25 MAN015 5 (Rev . 2/16/200 7) ST UMP GRINDER P ART S LIST R E F P ART QTY DESCRIPTION 1 1004500 25 Carbid e tooth w /bolt & lock nut 2 10045 05 1 Jack s ta nd 3 1004506 1 S afety shield 4 .
26 Part s MAN0155 (Rev . 2/16/2007) GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 1004531 1 Gear cro wn Z19 M 8 2 N/S 1 Gearbox housing 3 1004532 1 Shaft input 1-3 /8 - 6 4 1004535 1 Shaf t outp ut 5 .
Part s 27 MAN015 5 (Rev . 2/16/200 7) DRIVELINE REF PART QTY DESCRIPTION 1 1001325 1 Co upler coll ar yoke 2 30962 2 U-Join t repai r kit 3 1004549 1 Inner yoke & tube pr ofile 60 x 39.61 4 N /S 1 Ou ter yoke 5 N/S 1 Outer tube 6 N /S 1 R oll pin f or ou ter tu be 7 1004552 1 Shiel d, non -rota ting 3.
28 Appendix Bolt T orque & Size Cha rts (R ev . 10/10/2005 ) BOLT T OR QUE CHA R T Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa ys be re place d with the s ame grade as spec ified in the m anual par ts lis t.
Appendix 29 Bolt T orque & Size Chart s (Rev . 10/10/ 2005) BOLT SIZE CHART NO TE: Char t shows bo lt thread sizes and corr espondi ng head (wrenc h) sizes for standa rd SAE and metr ic bolts. ABBREVIATIONS A G ............. ............. ........
F-8494 (Rev . 6/23/2005) W oods Equipme nt Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399-66 3 7 fa x www .
F-3079 (Rev . 1/16/2007) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61061 800-319-663 7 tel 800-3 99-6 63 7 fax www .
P ART NO. MAN0155 © 2001 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment Company .
An important point after buying a device Woods Equipment SG100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment SG100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment SG100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment SG100 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment SG100 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment SG100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment SG100.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment SG100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment SG100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
