Instruction/ maintenance manual of the product 4106 Wilton
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This Manual is Bookmarked Operating Instructions — Parts Manual Square Wheel Belt Grinder Models : 4103, 4106, and 4126AC Part No. 5507796 Revision C2 09/04 Copyright © WMH T ool Group WHM TOOL GROUP 2420 V ant age Drive Elgin, Illinois 60123 Ph.: 800-274-6848 www .
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3 T able of Content s Cover Page ......................................................................................................................................... 1 General Specifications .......................................................
4 General Specifications The Wilton Square Wheel Belt Grinder , Models 4103, 4106 and 4126AC, are designed for grinding, deburring, chamfering, and internal/external grinding of small and large parts. The Square Wheel Belt Grinder can be used to polish or buff finished parts and grind small internal radii using available accessories.
5 - Misuse of this machine can cause serious injury . - For safety , machine must be set up, used and serviced properly . - Read, understand and follow instructions in the operator ’s and p arts manual which was shipped with your machine. When setting up machine: - Always avoid using machine in damp or poorly lighted work areas.
6 A B C D 17. Keep hands in sight and clear of all moving parts and cutting surfaces. 18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe by using padlocks, master switches, or by removing starter keys.
7 Introduction This manual includes operating and maintenance instructions for the Wilton Model 4103, 4106 and 4126AC Square Wheel Belt Grinder . The manual also includes p arts listings and illustrations of replaceable parts. Refer to Figures 1 and 2 for key features of the Square Wheel Belt Grinder .
8 V acuum Connection NOTE: A variety of vacuum system options are available. (Refer to Accessories section.) The grinder uses a front mounted vacuum system. Refer to Fgure 3. Install the vacuum system components as follows: 1. Slide the support bracket into the channel secured to belt grinder base.
9 T ypical Uses for the Square Wheel Belt Grinder Flat or angular stock — Platen setting is the perfect angle for high speed, precision, flat and level grinding of tools, knives, plas- tics, and other materials. The platen allows working to very close toler- ances.
10 Maintenance Cleaning Shutoff the machine before cleaning. Keep the exterior of the machine clean and free of chips. Use a brush for cleaning. Periodically empty grinding dust and particles from the dust collection system. Lubrication Lubrication of the grinder is not required.
11 Replacement of Grinding Belt W ARNING: DO NOT OPERA TE THE MACHINE WITH THE SIDE P ANEL OPEN. DISCONNECT ELECTRI- CAL POWER TO THE MACHINE BEFORE PERFORM- ING ANY MAINTENANCE. 1. Refer to Figure 7. Lower the belt tension lever to release tension on the belt.
12 Wiring Diagrams Model 4103 Model 4106 Model 4126AC.
13 T roubleshooting Problem Probable Cause Suggested Remedy Poor T racking 1. Improper belt splice. 1. Check belt for irregular seam or shape. 2. Excessive belt tension. 2. Set tension so belt is just taut. 3. Insufficient belt tension. 3. Set tension so belt is just taut.
14 Exploded V iew - Square Wheel Belt Grinder 4 5.
15 Parts List - Square Wheel Belt Grinder Ref. Part No. Number Description Qty . Ref. Part No. Number Description Qty . 1 5510944 Contact Wheel Assy , 10 x 2 Serrat, 90 Duro 1 5510943 Contact Wheel As.
16 Ref. Part No. Number Description Qty . 1 5550874 Screw , Socket head 7 Cap, 10-32NF x 3/8 2 5507817 inverter (1ph, 120V , 50/60Hz) 1 5507818 Inverter (3ph, 220V , 50/60Hz) 551 1447 Inverter (3ph, 4.
17 Accessories Belt Grinder Pedestal The optional pedestal enables the Square Wheel Belt Grinder to be mounted in a free standing configuration rather than on a work bench. The grinder is secured to the pedestal using the four holes in the base of the grinder (refer to page 22).
18 Exploded V iew - V acuum Scoop A vacuum scoop connects the machine to the vacuum system. The mounting provisions for the scoop are shown in the exploded view below . Figure 1 1: V acuum Scoop Exploded V iew 1 2 3 4 5 6 7 8 9 10 11 10 12 10 12 15 7 14 13 Ref.
19 Air Cushioned Dead Head Assembly Refer to Figures 10 and 1 1. The air-cushioned dead head is for use on very small radius grinding. When connected to a source of shop air (80-90 psi), the belt rides on a cushion of air to decrease head and belt wear .
20 Figure 13: Hub and Wheel Assembly 4 1 V-Belt Collar Hub Shaft Ref. Part No. Number Description Qty . 1 5054920 Hub and Wheel Assembly 1 (Includes Hub Shaft, V-Belt, Collar , and S pecial Wrench) 2 5045141 Polishing Wheel 1 3 5058071 Spacer Plate 2 4 5044620 Buffer Pad 1 Hub and Wheel Assembly Refer to Figures 12 and 13.
21 Dia. (In.) Part Number Description 1/ 2 5057871 Contact Wheel, 70 Duro 5/ 8 5057881 Contact Wheel, 70 Duro 3/ 4 5057891 Contact Wheel, 70 Duro 1 5057901 Contact Wheel, 70 Duro Assembly of Pedestal Unpacking The grinding machine pedestal is shipped separately from the grinding machine.
22 Figure 16: Assembly of Grinding Machine and Pedestal A B C D Motor Side Holes 20 inches ap art Belt Guard Holes Approximately 1/2-inch from corners Install two 1- inch long screws 1 2 3 2 Install two 1 3/4-inch screws 3 Ref. No. Part Number Description Qty .
23 Installation T ransport the shipping container to the installation site. Unpack the dust collection system and check for damage. Contact the carrier if damage is found. Open the installation kit (refer to Optional Accessories in the parts listing for installation kits).
24 Disassembly Disassembly of the dust collection system is re- quired only to replace the motor or the fan compo- nents. The motor switch, if failed, can be replaced without removal of the motor . 1. Remove chip drawer (2) and cover (4) from base (1).
25 15 14 22 21 16 24 28 9 23 25 26 20 19 27 12 13 18 17 11 10 5 6 7 8 4 1 2 3 Exploded V iew – Model 551 1885 Dust Collection System FRONT VIEW REAR VIEW 6 4 1 2 3 27 28.
26 Parts List – Model 551 1885 Dust Collection System Ref. Part No. Number Description Q ty 1 5514731 Base 1 2 5514732 Drawer , Chip 3 5514733 Seal, T ape (5-feet long) 1 4 5514734 Cover 1 5 5514735.
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WMH TOOL GROUP 2420 V antage Drive Elgin, Illinois 60123 Phone: 800-274-6848.
An important point after buying a device Wilton 4106 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wilton 4106 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wilton 4106 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wilton 4106 you will learn all the available features of the product, as well as information on its operation. The information that you get Wilton 4106 will certainly help you make a decision on the purchase.
If you already are a holder of Wilton 4106, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wilton 4106.
However, one of the most important roles played by the user manual is to help in solving problems with Wilton 4106. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wilton 4106 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
