Instruction/ maintenance manual of the product EZ18 Belshaw Brothers
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EZ Melt, Fill and Filter Models EZ18, EZ24, AND EZ34 Operator’s Manual.
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If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery.
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Contents 1 Installation 1 2 Operation 5 Melting and Filling 5 Filtering 7 3 Cleaning 10 4 Troubleshooting 12 5 Parts List 15 EZ18-2000 Shortening Melter Assembly (120V) 16 EZ18-2001 Shortening Melter .
Figures 1-1. Front View. 1 1-2. Side View. 2 1-3. Top View, Heater Head. 2 1-4 Heater Head. 3 1-5 Elements & Kettle. 3 2-1. Packing Solid Shortening in the Kettle. 5 2-2. Cube Melter. 5 2-3. Installing the Cube Melter. 5 2-4. When to Add a Cube of Shortening.
Preface The EZ Melt, Fill and Filter models EZ18, EZ24, and EZ34 are designed to be used with Belshaw fryers. It performs four functions: It melts shortening It holds shortening It supplies shortening to the fryer kettle It filters used shortening for re-use It is not designed to perform any other functions.
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1 Installation To help familiarize you with the major parts of your EZ Melt model EZ18, EZ24, or EZ34, please study the photographs below. handle heater head filter assembly kettle casters foot pedal Figure 1-1. Front View. Belshaw Bros., Inc. 1750 22 nd Ave.
heater head power cord frame with casters foot pedal hose connector filter assembly kettle cube melter Figure 1-2. Side View. heating element kettle hose connector supply hose Figure 1-3. Top View, Heater Head. Belshaw Bros., Inc. 1750 22 nd Ave. S.
Reset button Heat switch with pilot light Pump switch with pilot light Figure 1-4. Heater head Bleeder Pickup tube Heating element kettle Figure 1-5. Elements and kettle.
Thoroughly clean your EZ Melt before using it. Refer to Section 3, “Cleaning,” for cleaning instructions. WARNING Moisture causes hot shortening to spatter, which may cause serious injury.
2 Operation Melting and Filling 1. Completely cover the heating element with shortening. There are two ways to do this: Pre-melt some shortening in a pan on the stove and pour it into the kettle to cover the element. Pack solid shortening tightly around the heating element and bulbs.
Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5. Make sure that the HEAT and PUMP switches are in the OFF position. Connect the EZ Melt to the power source. To avoid damaging the heating element, m ake sure it is completely covered with shortening before you turn the heater on.
Filtering 1. Turn the fryer off. Allow the shortening to cool to 130 F/54 C. WARNING Hot shortening may cause serious injury. 2. Turn the EZ Melt off. Make sure that both the HEAT and PUMP switches are in the OFF position. 3. Make sure that the top of the cube melter is exposed.
Figure 2-8. Rinsing Hose. 7. Position the EZ Melt so the filter is directly under the drain in the fryer kettle. 8. Reach under the table and slowly open the fryer’s drain valve. 9. Move the HEAT and PUMP switches of the EZ Melt to the ON position. 10.
WARNING Rinsing the filter could cause water to drop into the kettle. Hot shortening could spatter and cause serious injury. d. Put the filter assembly back on the EZ Melt. To order replacement filters for your EZ Melt, call Belshaw. Belshaw Bros., Inc.
Cleaning 3 Clean the EZ Melt after every use. Follow these steps: 1. Turn on the heat and the pump. 2. Press the foot pedal to pump shortening out of the EZ Melt and into a metal container or fryer kettle. 3. When you cannot pump any m ore shortening out of the EZ Melt, release the foot pedal.
WARNING Do not touch the heating element! It is very hot and will burn you. 11. Remove the kettle from the fram e. You must remove it from the rear. 12. Pour any shortening remaining in the kettle into a metal container. If it is too heavy or awkward for you to lift by yourself, get someone to help you.
Troubleshooting 4 This section is designed as an aid in trouble- shooting, not as a substitute for a qualified technician. You may encounter a problem with your EZ Melt that is not covered in this section, or you may try the remedies suggested here and find that they do not correct the problem.
THE SHORTENING DOES NOT FLOW FREELY THROUGH THE FILTER SYSTEM Possible Causes What To Do The hose is crimped. Straighten the hose. WARNING To avoid being burned, before doing any of the following, turn off the EZ Melt and allow the shortening to cool.
This page has been left blank intentionally. Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 14 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34.
5 Parts Lists The following pages contain current lists of the parts that make up the EZ18, EZ24, and EZ34 models. Each list refers to an exploded-view assembly drawing. You can use the parts lists and assembly drawings as a reference to order replacement parts.
PARTS LIST 5-1 EZ18-2000 SHORTENING MELTER ASSEMBLY ( 120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ18-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ18-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ18-0503 F ilter Holder, W LDT 4 1 EZ18-0504 Cube Melter, Assy.
FIGURE 5-1 EZ18-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
PARTS LIST 5-2 EZ18-2001 SHORTENING MELTER ASSEMBLY ( 240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ18-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ18-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ18-0503 F ilter Holder, W LDT 4 1 EZ18-0504 Cube Melter, Assy.
FIGURE 5-2 EZ18-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
PARTS LIST 5-3 EZ24-2000 SHORTENING MELTER ASSEMBLY ( 120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ24-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ24-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ24-0503 F ilter Holder, W LDT 4 1 EZ24-0504 Cube Melter, Assy.
FIGURE 5-3 EZ24-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
PARTS LIST 5-4 EZ24-2001 SHORTENING MELTER ASSEMBLY (240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ24-0500 KET TLE FRAME, WLDT ITEM QTY. DESCRIPTION 2 1 EZ24-0502 KET TLE, WLDT A 2 ¼-20 X ¼ TEK SCREW 3 1 EZ24-0503 F I LT ER HOLDER, WLDT 4 1 EZ24-0504 CUBE MELT ER, ASSY.
FIGURE 5-4 EZ24-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
PARTS LIST 5-5 EZ34-2000 SHORTENING MELTER ASSEMBLY (120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ34-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ34-0502 Kettle, W LDT A 2 ¼-20 X ¼ T ek Screw 3 1 EZ34-0503 F ilter Holder, W LDT 4 1 EZ34-0504 Cube Melter, Assy.
FIGURE 5-5 EZ34-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
PARTS LIST 5-6 EZ34-2001 SHORTENING MELTER ASSEMBLY (240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ34-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ34-0502 Kettle, W LDT A 2 ¼-20 X ¼ T ek Screw 3 1 EZ34-0503 F ilter Holder, W LDT 4 1 EZ34-0504 Cube Melter, Assy.
FIGURE 5-6 EZ34-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1.
FIGURE 5-7 EZ24/34-1000 HEATER HEAD ASSEMBLY Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 28 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34.
PARTS LIST 5-7 EZ24/34-1000 HEATER HEAD ASSEMBLY Belshaw Bros., Inc. 1750 22 nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN .
6 Wiring Diagrams This section contains the following wiring diagrams: EZ18-4002 (120V, 50/60 Hz, 1 Ph) EZ18-4003 (208/240V, 50/60 Hz, 1 Ph) Belshaw Bros.
Belshaw Bros., Inc. 1750 22 Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 nd EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 31.
Belshaw Bros., Inc. 1750 22 Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322- 5425 nd 32 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34.
An important point after buying a device Belshaw Brothers EZ18 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Belshaw Brothers EZ18 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Belshaw Brothers EZ18 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Belshaw Brothers EZ18 you will learn all the available features of the product, as well as information on its operation. The information that you get Belshaw Brothers EZ18 will certainly help you make a decision on the purchase.
If you already are a holder of Belshaw Brothers EZ18, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Belshaw Brothers EZ18.
However, one of the most important roles played by the user manual is to help in solving problems with Belshaw Brothers EZ18. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Belshaw Brothers EZ18 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
