Instruction/ maintenance manual of the product WM100SM Watts Industries
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OPERA TING MANU AL WA TER CONDITIONER with WM100SM v alve ® WA TER QU ALITY & CONDITIONING PRODUCTS.
2 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . .1 Principles Of Softening-Ion Exchange . . . . . . . . . .2 Specifications . . .
3 INTR ODUCTION General W arnings The control v al v e , fittings and, or b ypass are designed to accommodate minor plumbing misalignments but are not designed to suppor t the weight of a system or the plumbing. Do not use V aseline, oils, other h ydrocarbon lubricants or spra y silicone anywhere.
4 INTR ODUCTION Minimum/Maximum Oper ating Pressures 20 psi (138 kP a) -125 psi (862 kPa) Minimum/Maximum Oper ating T emperatures 40°F (4°C) -110°F (38°C) Current Dra w & V oltage 0.5 Amperes 110 V olts Other options av ailable Ta b le 2 contains a summar y of specifications for the control v alv e and bypass v alve.
5 CONTR OL V AL VE FUNCTIONS This glass filled No r yl fully automatic control v al v e is designed as the primar y control center to direct and regulate all cycles of a water softener .
INST ALLA TION Conduct a visual check of all equipment f or any damage that ma y hav e occurred dur ing shipment. Note: If there is obvious damage to an y equipment, it should be noted on the carrier’ s Bill Of Lading. Open and inspect the contents of all closed crates, cartons, etc.
7 INST ALLA TION Figure 1: Plumbing with by pass (Standard). Figure 3: Bypass (standard). Figure 6: Figure 2: Plumbing with 3-wa y b pass. Figure 4: 3-wa y b ypass plumbing. When installing sweat copper f ollow state and f ederal codes b y using a lead free solder and flux.
8 INST ALLA TION STEP 4: Move brine tank next to softener and connect brine draw line to v alue . With brine tank next to the soft- ener tank connect the brine dra wline to v alv e body . Control v alves that use a regen- erant, come equipped with a 3/8" refill flow control assemb ly .
9 INST ALLA TION STEP 5: Connect the Drain Line If the drain line is a 5/8" fle xible poly tube, slide the n ut onto the poly tub e , then place the poly tube inse r t into the end of the poly tube and tighten the nut on to the 3/4" drain line fit- ting.
10 CONTR OL PR OGRAMMING DIR/TIME CLOCK OPTIONS F or DIR Softeners, there are tw o options f or setting the Gallons Capacity . The Gallons Capacity is automatically calculated if set to A UT O . Reser ve Capacity , is automatically estimated based on water usage if A UT O is used.
CONTR OL PR OGRAMMING INST ALLER ( I ) Displa ys/Settings STEP 1 I – Press NEXT and arrow up simulta- neously f or 3 seconds. STEP 2 I – Hardness: Set the amount of hard- ness in grains of hardness as calcium carbonate per gallon using, arrow do wn or arrow up b ut- tons.
PR OGRAMMING (NO TE) SANITIZING THE SYSTEM 12 SET TIME OF D A Y The user can also set the time of da y . Time of day should only need to be set after e xtended pow er outages or when da y- light savings time begins or ends.
13 CONTENTS DRIVE CAP ASSEMBL Y Main Piston and Regenerant Piston The drive gears turn the main gear of the dr ive cap assemb ly , which mov es the piston. The screw-driv en, horizontally mov- ing piston stops at specific positions to direct the flow of w ater to backw ash, regenerate , rinse or refill.
14 CONTENTS The drain line flow control can be installed in the standard 1/4" drain line elbow , which accommodates 5/8" poly tube or 3/4" NPT drain line connections. The optional nut and poly tube inser t for the 3/4" dr ain line elbow is designed f or use with fle xible poly tube only .
15 SYSTEM COMPONENTS DESCRIBED SYSTEM COMPONENTS DESCRIBED DRIVE ASSEMBL Y Remov e the valv e cov er to access the dr ive assemb ly . Disconnect the power source plug (b lack wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC board.
SER VICE INSTR UCTIONS board. Mo v e the spring clip loop to the r ight and hold. Rotate the motor at least a 1/4 turn in either direction before gently pulling on the wire connectors to remov e the motor . Pulling directly on the wires without rotating the motor ma y break the wires off the motor .
CONTENTS The plug and/or injector can be pried out with a small screwdriv er . The plug can be wiped clean. If the plug leaks replace the entire plug. The injector consists of a throat and a nozzle. Chemically clean the injector with vinegar or sodium bisulfite.
18 DRA WING AND P AR T NUMBERS BRINE T ANK AND SOFTENER T ANK FR ONT CO VER AND DRIVE ASSEMBL Y Figure 17 Figure 18 Drawing No. Order No. Description Qty .
19 CONTENTS DRIVE CAP ASSEMBL Y , DO WNFLO W PIST ON, UPFLO W PIST ON, REGENERANT PIST ON AND SP A CER ST A CK ASSEMBL Y Drawing No. Order No. Description Qty .
20 DRA WING AND P AR T NUMBERS Drawing No. Order No. Description Qty . 1 KC12V3195-01 W100SM Refill Port Plug ASY ** 2 KC12H4615 Elbow Loc king Clip 1 3 KC12JCP-P-6 P olytube inser t 3/8 1 4 KC12JCPG-.
21 DRA WING AND P AR T NUMBERS WA TER METER AND METER PLUG INST ALLA TION FITTING ASSEMBLIES Drawing No. Or der No. Description Qty . 1 KC12V3151 W100SM Nut 1” QC 1 2 KC12V3003 W100SM Meter ASY 1 3 .
Drawing No. Or der No. Description Qty . 1 KC12V3151 W100SM Nut 1” Quic k Connect 2 2 KC12V3150 W100SM Split Ring 2 3 KC12V3105 O-r ing 215 2 4 KC12V3145 W100SM Bypass 1” Rotor 2 5 KC12V3146 W100S.
23 DRA WING AND P AR T NUMBERS flo w diagr am...ser vice flo w diagr am...r inse flo w diagr am...backw ash flow diag r am...fill flo w diagr am...downflo w br ine.
24 TR OUBLESHOO TING PROBLEM CA USE CORRECTION 1. Loss of Resin A. Broken distribution tube A. Replace distr ibution tube . B. Inlet/Outlet connection r e v ersed. B . Reconnect inlet/outle t connection properly . 2. Softener f ails to regene r at e .
TR OUBLESHOO TING PROBLEM CA USE CORRECTION 8. Excessiv e water in brine tank. A. Plugged drain line flow control. A. Clean flow control. B. Plugged injector system. B. Clean injector and screen. C. F oreign mate r ial in b r ine v al v e . C . . Replace timer.
TR OUBLESHOO TING Tr oubleshooting Pr ogramming PROBLEM POSSIBLE CA USE SOLUTION 1. Timer does not displa y time of day a. T ransf ormer unplugged a. Connect pow er b. No elect r ic p o w er at outlet b . Repair outlet or use w o r king outle t. c. Defectiv e transformer c.
27 CONTENTS Tr oubleshooting Pr ogramming (continued) PROBLEM POSSIBLE CA USE SOLUTION 6. Control v alv e stalled in regeneration a. Motor not operating a. Replace motor b. No electric power at outlet b . Repair outlet or use working outlet c. Defectiv e transformer c.
Manuf actured by Watts W ater Quality & Conditioning Products, 13700 Highwa y 90 W ., San Antonio , TX, USA FORM: 0500-200 P/N: XOSW100SM DISTRIBUTED BY :.
An important point after buying a device Watts Industries WM100SM (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Watts Industries WM100SM yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Watts Industries WM100SM - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Watts Industries WM100SM you will learn all the available features of the product, as well as information on its operation. The information that you get Watts Industries WM100SM will certainly help you make a decision on the purchase.
If you already are a holder of Watts Industries WM100SM, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Watts Industries WM100SM.
However, one of the most important roles played by the user manual is to help in solving problems with Watts Industries WM100SM. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Watts Industries WM100SM along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
