Instruction/ maintenance manual of the product 01M Volkswagen
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AUTO TRANS DIAGNOSIS - 01M Article Text 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ARTICLE BEGINNIN.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 2) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 1: Cross-Sectional View Of Transaxle Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 3) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 2: Identifying TCM & Shift Lock Electrical Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 4) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM engaged depending on engine load and vehicle speed. Power from the transmission is connected to the drive pinion through transfer gears.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 5) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM LUBRICATION & ADJUSTMENTS NOTE: See appropriate AUTOMATIC TRANSMISSION SERVICING article in TRANSMISSION SERVICING section.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 6) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Check valve body for sticking valve(s) or faulty shift solenoid(s).
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 7) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM wear. If transaxle does not operate in manual reverse gear, check reverse apply clutch and reverse brake clutch for damage or wear.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 8) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 2H-1M ............................................ 32-28 1M-1H .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 9) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM All models are equipped with an electronic shift lock system.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 10) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 4: Exploded View Of Shift Lock & Gear Selector Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 11) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM NOTE: Perform the following adjustments in order given. Control Cable Adjustment Loosen lock screw at gear selector lever on transaxle.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 12) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Removal & Installation (Control Cable) Remove lower cover from center console.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 13) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Remove shift lock cable from under dash near A/C-heater housing and remove from vehicle.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 14) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM box to TCM vehicle harness. Leave TCM disconnected. 3) Measure voltage and resistance between specified sockets on test box.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 15) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 11: Testing TCM Harness & Components (2 Of 4) Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 16) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 12: Testing TCM Harness & Components (3 Of 4) Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 17) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM HYDRAULIC PRESSURE Check operation of apply and brake clutches by air checking fluid passages of valve body and transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 18) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ON-VEHICLE SERVICE DRIVE AXLE SHAFTS See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES section.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 19) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 3) Remove all clutches with support tube, 2nd-4th gear clutch plates, springs and spring caps together.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 20) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 15: Checking Turbine Shaft End Play Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 21) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 17: Exploded View Of Transaxle Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 22) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 19: Locking Small Sun Gear Drive Shell Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 23) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 21: Removing Planetary Carrier & Reverse Brake Clutch Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 24) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Remove pressing adapter. Remove input transfer gear assembly from transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 25) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 23: Exploded View Of Drive Gear Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 26) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 24: Removing Bearing Adjuster Ring Bearing Carrier Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 27) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 26: Exploded View Of Drive Pinion & Output Gear Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 28) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM COMPONENT DISASSEMBLY & REASSEMBLY FINAL DRIVE 1) Disassemble differential.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 29) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM OIL PUMP & 2ND-4TH BRAKE CLUTCH PISTON Disassemble oil pump and 2nd-4th brake clutch piston.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 30) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ONE-WAY CLUTCH 1) Disassemble one-way clutch. Check for worn or damaged parts and replace as necessary.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 31) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 33: Installing Piston Into One-Way Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 32) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM APPLY CL.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 33) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 35: Exploded View Of Reverse Apply Clutch Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 34) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM change shaft. Install parking pawl pin (if removed). Using a center punch, peen parking pawl pin.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 35) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 37: Removing Output Gear Roller Bearing Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 36) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 38: Exploded View Of 1st-3rd Apply Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 37) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 39: Removing & Installing Spring Circlip Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 38) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 41: Installing Clutch Housing Circlip Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 39) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 42: Exploded View Of 4th Apply Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 40) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSAXLE REASSEMBLY FINAL DRIVE & TRANSFER GEARS NOTE: Reassembly procedures include bearing and shim adjustments.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 41) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 44: Locating Final Drive Roller Bearings, Races & Adjustment Shims Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 42) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM result in zero end play. * Next, subtract .008" (.220 mm) to achieve required preload.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 43) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM needle bearing (flat side facing input gear) into transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 44) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 48: Aligning Lugs On Input Transfer Gear Roller Bearings Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 45) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Add dished washer thickness to distance measured in step 3).
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 46) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM table.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 47) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSMISSION NOTE: Soak all friction-faced clutch plates in ATF for at least 15 minutes before installation.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 48) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 54: Installing Planetary Carrier & Axial Needle Bearing Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 49) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 56: Installing Reverse Brake Clutch Plates Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 50) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 58: Installing Circlips Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 51) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Outer .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 52) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 62: Installing Small Planetary Drive Shaft Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 53) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 63: Installing 4th Apply Clutch & Impeller Shaft Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 54) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 65: Installing Support Tube Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 55) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 13) DO NOT install top outer splined clutch plate or waved spring washer.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 56) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 69: Measuring Oil Pump Flange-To-Clutch Plate Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 57) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 72: Installing Valve Body Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 58) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Valve Body Bolts .................................. 44 (5) Valve Body Conductor Strip Bolt .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 59) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM pedal. Print screen. 4) While observing scan tool display, slowly press accelerator pedal until display reads 50 percent.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 60) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 73: 1995 Transaxle Wiring Diagram (Cabrio, Golf & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 61) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 62) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 75: 1995 Transaxle Wiring Diagram (Golf & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 63) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 64) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 65) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 66) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 79: 1996 Transaxle Wiring Diagram (Golf 2.0L & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 67) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
An important point after buying a device Volkswagen 01M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Volkswagen 01M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Volkswagen 01M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Volkswagen 01M you will learn all the available features of the product, as well as information on its operation. The information that you get Volkswagen 01M will certainly help you make a decision on the purchase.
If you already are a holder of Volkswagen 01M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Volkswagen 01M.
However, one of the most important roles played by the user manual is to help in solving problems with Volkswagen 01M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Volkswagen 01M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center