Instruction/ maintenance manual of the product PS-1K Vicks
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Operating Instructions Stud Welding Pistol PS-1 PS-3K PS-0K PS-1K R.
R Serial number* Stud Welding Pistol PS-1 Serial number* Stud Welding Pistol PS-3K Serial number* Stud Welding Pistol PS-0K Serial number* Stud Welding Pistol PS-1K * Please mark your Stud Welding Pistol type her e and enter the serial number so that these are available if you r equire service support.
R SOYER is a registered trademark of Heinz Soyer Bolzenschweißtechnik GmbH. It is prohibited to convey or repr oduce this document, as well as to utilise or disclose its contents, unless this has been explicitly authorised. In the event of noncompliance with this regulation, damages will be charged.
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Table of Contents i R T able of Contents 1. General information ________________________________________________ 1-1 1.1 The following should be principally observed .. ______________________________ 1-1 1.2 Intended use __________________________________________________________ 1-2 1.
Table of Contents ii R 4. Setting the Stud W elding Pistol ____________________________________ 4-17 4.1 Setting the stud holder _________________________________________________ 4-17 4.2 Installing the stud holder in the Stud W elding Pistol _________________________ 4-18 4.
Table of Contents iii R 8. Spare parts ________________________________________________________ 8-28 8.1 Spare parts list Stud W elding Pistol PS-1 _________________________________ 8-28 8.2 Perspective presentation of Stud W elding Pistol PS-1 _______________________ 8-29 8.
General information 1-1 R 1 General information 1.1 The following should be principally observed ... With this Stud Welding Pistol you have purchased a product which • corresponds to the latest state-of-the-art in technology • complies fully to the present-day safety standards and • enables successful operating.
1-2 General information R 1.2 Intended use With the SOYER ® Stud Welding Pistols PS-1, PS-3K, PS-0K and PS-1K operating with tip ignition, a variety of pins and threaded bolts of steel and stainless steel can be welded (dimensions see Chapter 2.6: “ Technical data ” ).
General information 1-3 R 1.5 Information on the documentation The following Operating Instructions are delivered with the Stud Welding Pistols PS-1, PS-3K, PS-0K and PS-1K: • Operating Instructions “ Stud Welding Pistol PS-1, PS-3K, PS-0K and PS-1K ” Order No.
1-4 General information R 1.5.2 Information on Operating Instructions Legal relationship We draw attention to the fact that the contents of these Operating Instructions are neither part of any former or existing agreement, promise or legal relationship nor are designed to modify any such.
Description of the Stud Welding Pistols 2-5 R 2 Description of the Stud W elding Pistols 2.1 T echnology of tip ignition The SOYER ® Stud Welding Systems function according to the principle of capacitor discharge with tip ignition in compliance with DVS leaflet 0903 (German Welding Society).
Description of the Stud Welder Pistols 2-6 R 2.2 Stud W elding Pistol PS-1 The SOYER ® Stud Welding Pistol PS-1 is designed for a wide variety of applications. The field-proven patented Positioning Pistol has a handy design, is lightweight and is injection moulded of shock-proof, fully insulated plastic.
Description of the Stud Welding Pistols 2-7 R 2.3 Stud W elding Pistol PS-3K The SOYER ® Stud Welding Positioning Pistol PS-3K for stud welding with tip ignition welds studs with ignition tip in accordance with DIN 32501 to exact positions on scribed surfaces or centre marks by means of spring pressure without any auxiliary aids.
Description of the Stud Welder Pistols 2-8 R 2.4 Stud W elding Pistol PS-0K The SOYER ® Stud Welding Positioning Pistol PS-0K is an innovation and unique on the world market due to its small dimensions.
Description of the Stud Welding Pistols 2-9 R 2.5 Stud W elding Pistol PS-1K The SOYER ® Stud Welding Positioning Pistol PS-1K for stud welding with tip ignition is a shortened version of Stud Welding Pistol PS-3K (see Chapter 2.
Description of the Stud Welder Pistols 2-10 R 2.6 T echnical data PS-1 PS-3K PS-0K PS-1K Welding range - Threaded bolts M3 - M8 M3 - M10 M3 - M8 M3 - M8 - Studs Ø 2 - 8 mm Ø 2 - 10 mm Ø 3 - 8 mm Ø.
Safety instructions 3-11 R 3 Safety instructions These Operating Instructions contain fundamental instructions which have to be observed in installation and/or operation. These Operating Instructions therefore have to be read by the Operator and the responsible technical personnel prior to assembly and initiation.
Safety instructions 3-12 R The word ACHTUNG (CAUTION) or WARNUNG (WARNING) has been incorporated into safety references the non-observance of which may lead to dangers for the machine and its functions. General instructions are characterised with the following symbol: ☞ 3.
Safety instructions 3-13 R 3.5 Safety instructions for the User/Operator In stud welding dangers may arise as a result of • electric current • optical radiation • harmful substances (fumes) • .
Safety instructions 3-14 R • Wear leather gloves with sleeves • Wear neither rings, watches nor electrically conducting jewellery • Wear protective goggles with eye-protecting lens of shade number 2. (DIN 58211, part 6). Weld spatters and light flashes are generated during welding operations.
Safety instructions 3-15 R 3.9 W orking with the Stud W elder * Observe all accident prevention regulations which are applicable for operating your Stud Welder The accident prevention regulation VBG15 “ Welding, Cutting and ☞ similar work methods ” is applicable for Stud Welders.
Safety instructions 3-16 R 3.12 Non-permissible operating modes Limit values Operational safety of the Stud Welder supplied can only be guaranteed if it is used in accordance with its purpose. The limit values specified in the “ Technical Data ” must not be exceeded under any circumstances.
Setting the Stud Welding Pistol 4-17 R 4. Setting the Stud W elding Pistol 4.1 Setting the Stud Holder The stud holders of the Stud Welding Pistols PS-1, PS-3K, PS-0K and PS-1K have the same construction.
4-18 Setting the Stud Welder Pistol R 4.2 Installing the stud holder in the Stud W elding Pistol The following diagram shows how the stud holder is installed in the Stud Welding Pistols PS-1 and PS-3K. The Stud Welding Pistols PS-0K and PS-1K are equipped with a support tube instead of the pistol feet (1).
Setting the Stud Welding Pistol 4-19 R 4.3 Setting the spring pr essure The pressure with which the stud is pressed onto the workpiece during the welding process is referred to as spring pressure. The following diagram displays the spring pressure setting for the Stud Welding Pistol PS-1 with spring pressure display.
Initialisation 5-20 R 5. Initiation 5.1 General view The following diagram displays the Stud Welding Pistol PS-3K. It only differs slightly from the Stud Welding Pistols PS-1, PS-0K and PS-1K. * The Stud Welding Pistols PS-0K and PS-1K are equipped with support tubes instead of the pistol feet (2).
Initialisation 5-21 R 5.2 Connecting the Stud W elding Pistols to the Stud W elder The Stud Welding Pistols are connected to the Stud welder using the pistol and control cables.
Initialisation 5-22 R 5.4 W elding parameters The following charging voltages specified in the diagram below are standard values which have been determined in combination with the respective stud welder and the standard Welding Pistol PS-1. AlMg3 and StVK were used as stud material, AlMg3 or St.
Initialisation 5-23 R 5.4.3 Stud Welder BMS-6H 5.4.4 Stud Welder BMS-8H M3 60 80 100 120 140 160 180 200 220 M4 M5 M6 M8 Stud diameter Charging voltage (V) SZ.0013.E M3 60 80 100 120 140 160 180 200 220 M4 M5 M6 M8 Stud diameter Charging voltage (V) SZ.
Quality Control 6-24 R 6 Quality Contr ol 6.1 General information The DVS directive 0905, part 2 of April 1979 is valid with regard to ensuring the quality of stud welded joints. The tests described in this section have been written in a simplified form on the basis of this directive.
6-25 Quality Control R 6.4.1 Normal work test Normal work tests are generally to be implemented and controlled by the Operator prior to carrying out welding works at a construction and after a certain number of welds. The number of welds after which a normal work test is necessary is agreed with the customer.
Quality Control 6-26 R 6.5.3 Tension test The tension test serves to test the metallic bond between the stud and the base material. At least 3 studs are welded and then axially loaded by means of an appropriate tensile testing machine unitl they break.
7-27 Maintenance R 7. Maintenance 7.1 Stud W elding Pistols The Stud Welding Pistols have been constructed in such a way to require only a minimum of maintenance. The parts of the Stud Welding Pistol which may get damaged by weld spatters, such as stud holder and pistol feet and/or centering support tube should, however, be kept clean.
Spare parts 8-28 R 8. Spar e parts 8.1 Spare parts list for Stud W elding Pistol PS-1 Item No. Quantity Designation Order No. Stud Welding Pistol PS-1 _______________ P02110 comprising 1 3 Grounding f.
Spare parts 8-29 R 8.2 Perspective pr esentation of Stud W elding Pistol PS-1.
Spare parts 8-30 R 8.3 Spare parts list for Stud W elding Pistol PS-3K Item No. Quantity Designation Order No. Stud Welding Pistol PS-3K ______________ P02131 comprising 1 1 Stud holder M3 ___________.
Spare parts 8-31 R 8.4 Perspective pr esentation of Stud W elding Pistol PS-3K PS -3K R 21 1 2 4 4 3 5 6 7 8 4 6 15 (3x) 14 13 12 11 16 16 9 10 11 29 16 22 23 24 25 26 28 27 17 (3x) 18 15 19 20 30 31 4.1 5.1 6 4.1 4.1 6 32 33 34 36 37 38 39 35 SZ06.0993.
Spare parts 8-32 R 8.5 Spare parts list for Stud W elding Pistol PS-0K Item No. Quantity Designation Order No. 1 2 Cheese head screw M3 x 20, galvanised __ M01311 2 1 Support tube ____________________.
Spare parts 8-33 R 8.6 Perspective presentation of Stud Welding Pistol PS-0K PS-0K 10 1 2 3 5 6 7 4 8 11 17 13 14 15 8 24 16 19 18 23 20 9 12 11 21 22 25 SZ.
Spare parts 8-34 R 8.7 Spare parts list for Stud W elding Pistol PS-1K Item No. Quantity Designation Order No. 1 2 Threaded pin M6 x 6, galvanised _________ M01797 2 1 Supporting tube ________________.
Spare parts 8-35 R 8.8 Perspective pr esentation of Stud W elding Pistol PS-1K PS -1K R 8 7 9 10 11 14 16 33 17 15 19 12 13 18 11 5 4 1 2 3 1 26 25 24 22 21 20 31 30 29 30 38 37 28 36 27 23 32 4 6 34 35 SZ.
Functional breakdowns 9-36 R 9 T r oubleshooting The following list of errors, their causes and elimination in tabular form are designed to help you to eliminate errors immediately on the spot.
9-37 Functional breakdowns R Error Cause → Error elimination No electric arc is generated, Stud without ignition tip or centre mark too deep for the ignition tip even though system is → Use stud w.
Standards and List of Directives / Warranty Terms 10/11-38 R 10. Standards and List of Dir ectives • DIN 4100 Welded steel constructions with primarily dead load • DIN 267, part 5 Screws, nuts and.
Heinz Soyer Bolzenschweißtechnik GmbH Etterschlag Inninger Stra ß e 14 D-82237 W ö rthsee T el.: ++49-(0) 81 53 / 8 85-0 Fax: ++49-(0) 81 53 / 80 30 Internet: www .
An important point after buying a device Vicks PS-1K (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Vicks PS-1K yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Vicks PS-1K - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Vicks PS-1K you will learn all the available features of the product, as well as information on its operation. The information that you get Vicks PS-1K will certainly help you make a decision on the purchase.
If you already are a holder of Vicks PS-1K, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vicks PS-1K.
However, one of the most important roles played by the user manual is to help in solving problems with Vicks PS-1K. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Vicks PS-1K along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
