Instruction/ maintenance manual of the product NITED STATES STOV 1602M United States Stove
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1 USSC 851767 rev 0 Model: 1602M Wood or Coal Gravity Style (Up-Flow) Supplemental Fur na ce C O M P A N Y U N I T E D S T A T E S S T O V E C S S U United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.
2 USSC INTRODUCTION Thank You for your purchase of a U.S. Stove Wood/Coal Burning Gravity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached af - ter much careful thought and consideration.
3 USSC CHIMNEY REQUIREMENTS A reclay lined masonry or Class A 103HT All-Fuel Metal Insulated Chimney must be used in all airtight wood fur - nace installations. The minimum recommended ue size for the model 1602 is 6 inches, inside diameter. When mak - ing new chimney installations, always follow the chimney manufacturer’s instructions.
4 USSC DAMPERS ON STOVE PIPES When burning coal, we recommend a Barometric Draft Damper be installed at a safe convenient place between chimney and your furnace preferably less than 3’ from the ue collar. When you have installed the connector pipe between your furnace and the chimney, tap the pipe hard with your ngernail.
5 USSC INSTALLATION #3 The bafe on this system should be made the full width of the furnace plenum in order to properly direct the air into the distribution ducts.
6 USSC FURNACE ASSEMBL Y INSTRUCTIONS Unpack your Furnace and insure that there is no shipping damage. If damage exist, please contact your dealer im - mediately.
7 USSC SPRING HANDLES Attach the four(4) spring handles to the Feed/Ash Doors, Bafe Rod, and Shaker Rod by twisting the springs counter- clockwise while applying pressure until you have screwed them approximately 3/4”-1” onto the rods. (4) Spring Handles DISTRIBUTION BLOWER & ACC.
8 USSC FIREBOX BRICK REPL ACEMENT This furnace comes from the factory with the rebrick in - stalled. However, if brick replacement is necessary, follow these instructions. Before furnace operation, remove the brick retaining strip. This piece is used during shipping to reduce brick damage.
9 USSC When you start a re in the furnace and it reaches op - erating temperature, the blower(s) will come on auto - matically. The snap-disc is adjustable from 100°F(A) to 140°F(E), Each click on the switch is approximately 5°F. It comes from the factory, set at 120°F, setting C.
10 USSC Do not over draft the furnace! It is designed to operate at .06 inches of water column and must be set with a draft gauge to maintain a steady draft. (Barometric Damper recommended.) Do not allow ashes to build up higher than 2” above grates.
11 USSC TROUBLE SHOOTING AND PROBLEM SOL VING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or ue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. Make sure furnace room is not too airtight.
12 USSC P ARTS DIAGRAM 1 1 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31.
13 USSC P ARTS DIAGRAM AND LIST 38 45 44 46 48 40 37 36 39 41 42 43 47 49 IMPORTANT NOTE: When ordering repair parts, a color code (G) should be placed after the part number of any part that is painted.
14 USSC 16DIKL FORCED DRAFT BLOWER - OPTIONAL KIT 1 4 3 5 2 Key Description Part # Qty 1 Drqft Blower Assembly 69190 1 2 FAD Bracket 69192 1 3 Bolt, 1/4-20 x 1” 83379 2 4 Lock Nut, 1/4-20 83261 2 5 .
15 USSC DOMESTIC HOT WA TER COIL - OPTIONAL KIT DOMESTIC HOT W A TER COIL REAR W ALL OF FIREBOX TURN INSIDE NUTS UP TO END OF THREADS 1. NUT 2. W ASHER 3. GASKET 2 3 4 5 6 ACCESS P ANEL 1 This Furnace will accept the installation of a Domestic Hot Water Coil Kit.
16 USSC BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. An - thracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanli - ness which make it a good choice for the home.
17 USSC When the re is well established and the room is be - coming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and con.
18 USSC NOTES.
19 USSC NOTES.
20 USSC HOW TO ORDER REP AIR P ARTS This manual will help you obtain efcient, dependable service from the fur - nace, and enable you to order repair parts correctly.
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If you already are a holder of United States Stove NITED STATES STOV 1602M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime United States Stove NITED STATES STOV 1602M.
However, one of the most important roles played by the user manual is to help in solving problems with United States Stove NITED STATES STOV 1602M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device United States Stove NITED STATES STOV 1602M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
