Instruction/ maintenance manual of the product Pro Line Troy-Bilt
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TRO Y -BIL T LL C , P .O. BO X 36 1 1 3 1 CLEVE LAND, OHIO 4 4 1 36 - 0 0 1 9 Print ed In USA O p era t Or ’ s M a nu a l Safe Ope ration Practices • S et-Up • Ope ration • Maintenance • Se .
Customer Support Please do NOT return the machine to the re tailer or d ealer with out fi rst contacting our Custome r Suppo rt D epar tment . If y ou h av e di f f icu lty as sembli ng t his produ c t o r ha ve an y que stion s reg ardin g th e c ontr ols, o perati on, or mai nt enanc e of th is m achi ne, you can s eek hel p from the experts.
Im por tant Safe Op erat ion P rac tic es 2 3 T raini ng Read, u nder stan d, and fo llow all inst ruc tions on th e machine an d in the manua l(s ) bef ore at tempting to assemb le and op erate. Kee p this manual in a s afe pla ce for futur e and regu lar refe rence and fo r order ing rep lacement par ts .
4 s ecti On 2 — i MpO rt ant s afe O pe ra ti On p ract ices Af ter stri king a f oreign o bjec t, s top the eng ine, disconn ec t the spar k plug wi re and grou nd agains t the engin e. Tho roughl y inspe ct the m achine for a ny damage. Rep air the damag e befo re sta r ting and op eratin g.
5 s ecti On 2 — i MpO rt ant s afe O pe ra ti On p ract ices If the f uel ta nk has to be dra ined, d o this outdo ors . Obse r ve prope r dispos al laws and re gulations f or gas, o il, etc.
W AR NIN G! T o prevent p erso nal injur y o r prop er t y damage, d o not sta r t the engin e until all assem bly steps are co mplete an d you have read and under st and the sa fet y and op eratin g instru cti ons.
With the f or ward clutch ca ble on th e inside of th e handl ebar, See Fig, 3-2, position the ha ndleb ar ends on th e out side of the t wo mo unting tabs s hown in Fig. 3 - 1 o n the transmissi on top cover . NOTE: T he cur ved ha ndleb ar heig ht adjustm ent bracket appe ars as show n in Fig.
Inser t the c able i nto the slot on the contr ol pane l and f it the threa ded asse mbly into the h ole in the s lot. Be su re that the f lat side o f the thread ed assem bly is ali gned wi th the f lat side o f the hol e. Slide the h ex nut up th e cable a nd tighten it se curel y .
Wheel Gear Lev er Inser t the W hee l Gear Lever up thr ough the s lot in the control pa nel that is lab ele d “ WHEEL GE AR.” Se e Fig. 3- 8. Inser t t wo # 1 0 -32 x ⁄ ” round h ead sc.
Han dle bar H eig ht Adjus tme nt Sc rew Eng ine Th rot tl e Contr ol Leve r Dep th Reg ulat or Lever For ward C lutc h Contr ol Leve r Whe el G ear Leve r Rever se Clut ch Cont ro l For ward C lutc h.
Starting the Engine Pre- Star t Checklist With the s park wire d isconne cte d from th e spark pl ug, make the foll owing che ck s and pe r form the f ollowin g ser vi ces befo re sta rti ng the eng ine. Read the S afe Op eratio n Prac tices and Features & Contr ols Sec tio ns in this manual.
Engaging the Drive & Tines For for war d motion of th e whee ls and tine s: Pull one o r both of the For w ard Clutch Control Levers up an d hold th em agains t the handl ebar s. T o s top the for w ard motio n of the whe els and tin es, releas e the lever s.
With the ti ller ba lanced, p ush sideways on th e handl ebar to move the till er in the dir ec tion of the turn. S ee Fig. 5 - 4. Af ter comp leting th e turn, sl owly lower the ti nes into the soil a nd increas e the engin e spe ed.
Suggested tilling pa t terns When p repar ing a see dbe d, go over the s ame path t wice in the f irs t row , th en overlap on e -hal f the tille r width on th e rest of t he passes . See Fig . 5-5. When f inis hed in o ne direc tio n, make a seco nd pass at a right ang le as shown in Fi g.
Tilling on slopes If you mus t garden o n a mode rate slop e, pleas e follow t wo ver y impo r tant guide lines: Till o nly on m oder ate slope s, never on s teep gro und whe re footin g is dif f icult . Review th e safe ty r ules in th e Safe Ope ration Pra cti ces Sec tion .
Po wer Composting Power compos ting simpl y means tillin g under a nd bur yi ng in the so il all manne r of organi c matte r such as crop resi dues, l eaves, grass clip pings and cover cro ps. This material wi ll decomp ose duri ng the non - growi ng seaso n and add i mpor t ant natural nut rient s to the soil.
Maintenance Schedule Af ter 2-hour brea k-in Bef ore Ea ch Use Ever y 5 Hour s Ever y 10 Hour s Ever y 30 Hour s See Eng ine Manual Chec k Motor O il Level P P Clean En gine P P Chec k Dri ve Belt Ten.
T ransmission Gear Oil Check the t ransmissio n gear oil af te r ever y 30 hour s of ope ration or whe never you notice any oil l eak . Ope rating the til ler whe n the transm ission is low on o il can resu lt in severe dama ge. T o Che ck the T ransmissi on Gear O il Level: Check the g ear oil level w hen the tr ansmission is co ol.
Adjustments Wheel Gear Cable When th e Whee l Gear Lever is i n DISENGAGE, the whe els will r oll fre ely (fre ewhee l). The whe els shou ld not ro ll free ly whe n the lever is in ENGAGE . If the whe els ro ll fre ely whe n the Whe el Gea r Lever is in ENGAGE, the wh eel g ear cabl e nee ds to be adjus ted as descr ibed b elow.
Follow the se steps if t he for ward cl utch control ne eds adjust ment. Befo re adjus ting the b elt, shut o f f engin e, allow the en gine and muf f l er to cool dow n, disconne c t the spark p lug wire, and rem ove the ignitio n key on ele ctr ic sta r t mode ls.
Revers e belt te nsion adjus tment s are done w ith the revers e clutch cable a djuster l ocated o n the lef t s ide of the machine n ear the engi ne. Use t wo ⁄ ” ope n- en d wrench es to loose n the t wo adjuste r jam nuts a f ew turns. S ee Fig.
Belt Replacement Forward Clutch Belt Stop the engin e, allow it to cool a nd disconne c t the spark plug w ire bef ore work ing nea r the bel ts. Remove the t wo nut s and rem ove the belt cover . Re fer to Fig. 6 - 8 in the Mai ntenance & Adjustm ents Se ct ion.
Slip the b elt of f th e front of th e transmissio n pulley. See Fig. 7-4. Work the be lt out fr om bet we en the pull ey and the f rame, aroun d the transmissi on cover spring , then up and o ut of the machin e.
Inser t the b elt dow n into the fro nt of the transmissi on housin g. Slip the top ha lf of the b elt onto the r everse id ler arm pul ley . Pull the be lt downward a nd loo p the bot tom hal f of the bel t around th e front gro ove of the transmiss ion pull ey .
Replacing a Singl e Tine Remove the t wo screw s and nuts t hat att ach a singl e tine to the tine ho lder. If need ed, us e pene trating oil to h elp fre e the nuts . See Fig . 7 -9. When i nstalli ng a singl e tine, be sur e to positio n it so that its cut tin g edge w ill enter the so il f irs t as the tiller m oves for ward .
Pr oblem Caus e Remedy Engi ne does not start Spark plug wi re disc onnected. Engi ne Throttle Contr ol Lev er inc orrectly set. F uel tank empty. Stale gasolin e. Dirt y ai r filter( s) . Defective or inc orrec tly gapped spar k plug. Carburet or out of adj ustment.
R epla cem ent P ar ts 9 27 C omponen t Pa r t Number an d Descrip tion 7 54 - 0 409 4 Forw ard Drive Belt, 4L x 23. 80 7 54 - 0 4095 Reverse Drive belt , 3L x 2 7 .
MANUF A CTURER’S LIMITED W ARRANTY FOR GDO C -1 0 00 2 3 RE V. C Th e lim it ed w arr a nt y se t fo r t h bel ow is g iv en by T r oy- Bi lt L LC w it h re sp ec t to n ew me rc han dis e pur ch as.
An important point after buying a device Troy-Bilt Pro Line (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Troy-Bilt Pro Line yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Troy-Bilt Pro Line - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Troy-Bilt Pro Line you will learn all the available features of the product, as well as information on its operation. The information that you get Troy-Bilt Pro Line will certainly help you make a decision on the purchase.
If you already are a holder of Troy-Bilt Pro Line, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Troy-Bilt Pro Line.
However, one of the most important roles played by the user manual is to help in solving problems with Troy-Bilt Pro Line. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Troy-Bilt Pro Line along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
