Instruction/ maintenance manual of the product PONY 664D Troy-Bilt
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0 TROY RILTr" Operator's Manual Rear-tine Tiller Model 664D--Pony _ E666M--Pony _ IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combu.
TABLE OF CONTENTS Content Page Content Page Customer Support 2 Maintenance 20 Safety 3 Tiller Attachments 28 Assembly 6 Troubleshooting 29 Features and Controls 11 Parts List 30 Operation 14 Warranty Information Back Cover FINDING MODEL NUMBER This Operator's Manual is an important part of your new rear-tine tiller.
Safety This machine meets voluntary safety standard B71.8 - 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute. Safety Alert Symbol This is a safety alert symbol. It is used in this manual and on the unit to alert you to potential hazards.
7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug.
4.To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach ofchildren.
Assembly To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operatinginstructions in this Manual. INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use.
4. With the forward clutch cable (N, Figure 2-4) on the inside of handlebar, position the handlebar ends on the outside of the two mounting tabs (M, Figure 2-3) on the transmission top cover. NOTE: The curved handlebar height adjustment bracket appears as shown in C, Figure 2-3 for non-electric start units.
Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personal injury or property damage. 4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension.
Features and Controls Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner's Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.
REVERSE CLUTCH CONTROL The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuvering the tiller only - never engage the tines in the groundwhile going in the reverse direction.
Operation ReverseClutch Control Forward Clutch _, ControlLever Before operating your machine, care- fully read and understand aii safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner's Manual, and on the decals on the machine.
STARTING THE ENGINE The following steps describe how to start and stop the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section.
Figure 4-2: Use one hand to guide tiller when moving forward. Before tilling, contactyour telephone or utilities company and inquire if underground equipment or lines are used in your area. Their representative will be glad to answer your questions and tell you if any of their equipment or lines are buried underground on your property.
Tilling Tips & Techniques Let the tiller do the work Avoid tilling soggy, wet soil • If the garden size will not permit • While tilling, relax and let the wheels pull the tiller along while the tines do the digging.
Tilling Tips & Techniques Clearingthe tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary.
POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil.
Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models. Failure to follow these instructions can result in serious personal injury or prop- erty damage.
L Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. J Failure to follow these instructions can result in serious personal injury or property damage.
Sefore inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
[ Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. J Failure to follow these instructions can result in serious personal injury or property damage.
Sefore inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
L Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. J Failure to follow these instructions can result in serious personal injury or property damage.
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
[ Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. J Failure to follow these instructions can result in serious personal injury or property damage.
Sefore inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
[ _Before the machine, shut off wait for all to inspecting, cleaning or servicing engine, moving parts come to a complete stop, disconnect spark plug wire and move wire away from spark plug. J Remove the key from the keyswitch on units so equipped. J I Failure to follow these instructions can result in serious personal injury or property damage.
Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
[ Models 664D & E666M HANDLEBAR ASSEMBLY and CONTROL LEVERS 21 10 21 / 16 35 35 ? / _715 7 / 7--_TRANSMISSION TOP COVER.
Models 664D & E666M I HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART No. No. DESCRIPTION QTY. 1 1918801 2 GW-9126 3 777122088 3A 777D05553 4 1916784 5 1186347 5A GW-9955 6 1900475 7 710-0514 8 736-3050 9 712-3000 10 746-04027 13 GW-9442 14 GW-9057 Handlebars .
[ Models 664D & E666M 36 ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER 12 22 20 8 32 13 14 16 1 15 16 35 46 2 25 23 20 18 48 I 8 47 37 52 (Screw, Ref.
Models 664D & E666M I ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART NO. NO. DESCRIPTION QTY. 1 710-0539 2 1917326 3 736-0119 4 710-0107 5 777S30651 6 1916659 7 712-3004A 8 1108841.
[ Models 664D & E666M TRANSMISSION HOUSING, COVERS SEALS,GASKETS, PLUGS 21 22 22 NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. If these screws are loosened or removed, they must be replaced with new screws.
Models 664D & E666M I DRIVE SHAFT, INPUT PINION SHAFTand GEAR ASSEMBLIES MAIN DRIVE SHAFT ASSEMBLY // 19 INPU [ PINION SHAF1 & GEARASSEMBLY REF. PART NO. NO. DESCRIPTION QTY. 1 2 3 4 5 5 5 GW-1714 GW-20718 GW-9301 GW-20912 GW-1224-1 GW-1224-2 GW-1224-3 GW-1325C MAIN DRIVE SHAFT Bearing, Tapered Roller with Race .
[ Models 664D & E666M WHEELSHAFT, ECCENTRIC SHAFT and TILLERSHAFT ASSEMBLIES 1 2 3 4 10 ECCENTRIC SHAFT ASSEMBLY 2 1 WHEEL SHAFT ASSEMBLY 5 Wheel Shaft Parts REF. PART NO. NO. DESCRIPTION QTY. 1 721-04031 2 1909950 3 GW-1166-1 --- GW-1166-2 --- GW-1166-3 --- GW-1166-4 4 GW-1086 5 711-04091 6 GW-9373 7 GW-20914 8 GW-9935 Oil Seal .
Models 664D & E666M I BOLO TINES, WHEELS FRONT! FORWARD 9 --11 FRONT! FORWARD 10 WHEEL NOTE 1: Custom Tilling Tines are available for your tiller, These are special hard-faced tinesthat are thicke.
[ Models 664D & E666M BUMPER ATTACHMENT 2 1 BUMPER 0EM-290-254 REF PART NO. NO. DESCRIPTION QTY. 1 2 3 Bumper- OEM-290-254 1918749 Bumper ............................................ 1 777S30653 Decal - Caution .................................. I 710-0395 Screw-hex hd.
Models 664D & E666M I HOOD,BRACKET and DEPTH REGULATOR 18 t8 17 12 I 11 13 13 REF. PART No. No. DESCRIPTION QTY. 1 686-04013 2 710-0169 3 GW-2525 4 710-04049 5 712-0291 6 710-0597 7 GW-9384 8 GW-9534 9 1185469 10 GW-1117A Tine Hood ............
I Model E666M 1+1 POSITIVE BATTERY CABLE GROUND WIRE STARTER SOLENIOD ACTIVATE WIRE [REDI_ STARTER WIRE [RED) ENGINE WIRE [GREEN] 1+] 1-1 NEGATIVE BATTERY CABLE BATTERY RECHARGE WIRE (REDI (_ STARTER .
Model E666M I ELECTRIC START ASSEMBLY REF. PART NO. NO. DESCRIPTION QTY. 1 2 3 4 5 1186073 1186211 1186390 1186389 1901202 1901894 1908118 Carriage Screw, 1/4-20 x 125 ........... 2 Hex Nut, 5/16-24 ............................... 2 Flange Screw, 1/4-20 x .
TROY-BILT TILLER LIFETIME LIMITED WARRANTY WHAT PRODUCT IS COVERED WHAT lS COVERED BY THlS WARRANTY All Troy_Bilt branded rear tine walk-behind tillers with gear drive trausmissions. This warranty begins on the date of purchase and is warranted by Troy_Bilt LLC for the life of the tiner, to the original pul_haser only.
An important point after buying a device Troy-Bilt PONY 664D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Troy-Bilt PONY 664D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Troy-Bilt PONY 664D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Troy-Bilt PONY 664D you will learn all the available features of the product, as well as information on its operation. The information that you get Troy-Bilt PONY 664D will certainly help you make a decision on the purchase.
If you already are a holder of Troy-Bilt PONY 664D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Troy-Bilt PONY 664D.
However, one of the most important roles played by the user manual is to help in solving problems with Troy-Bilt PONY 664D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Troy-Bilt PONY 664D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
