Instruction/ maintenance manual of the product 12212 Troy-Bilt
Go to page of 48
Models 12211 – Recoil Start 12212 – Electric Start Owner’ s Manual 7 HP PONY ® REAR-TINE TILLER • Safety • Assembly • Controls • Operation • Maintenance • Parts List $ 4.
2 T able of Contents SECTION 1: SAFETY ........................................... 3 Safety Decals .................................................................... 5 SECTION 2: ASSEMBLY ....................................... 6 Attach Handlebars..
3 T raining 1. Carefully read this Owner ’ s Manual, the sepa- rate Engine Owner ’ s Manual, and any other literature you may receive. Be thoroughly familiar with the controls and the proper use of the tiller and its engine. Know how to stop the unit and disengage the controls quickly.
7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug.
Section 1: Safety 5 4. To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.
6 Introduction Carefully follow these assembly steps to correctly prepare your tiller for use. It is recommended that you read this Section in its entirety before beginning assembly. Inspect unit Inspect the unit and carton for damage immediately after delivery.
7 Section 2: Assembly 6. Screw the height adjustment handle (F) into the hole in the handlebar cross- brace, making sure that the raised keys on the washer fit into the slot on the height adjustment bracket. Tighten the height adjustment handle securely.
IMPORTANT: If the handlebar height is changed, the hole position of the Forward Clutch rod must be changed accordingly. Changing the handlebar height changes the tension on the Forward Clutch rod – this tension must be adjusted by relocat- ing the rod in the appropriate hole in the clutch swivel plate.
9 Section 2: Assembly STEP 6: Add Motor Oil to Engine The tiller is shipped without oil in the engine. IMPORTANT: Do not start the engine without first adding motor oil. Severe engine damage will result if the engine is run without oil. 1. Refer to the separate Engine Owner ’ s Manual for motor oil specifications and capacities.
10 Section 2: Assembly STEP 10: Check Hardware for Tightness Inspect the hardware on the unit and tighten any loose screws, bolts and nuts. IMPORTANT: • This completes the assembly steps for the standard (recoil) start tiller. Be sure to read the rest of this Manual, and the separate Engine Owner ’ s Manual, before you operate your tiller.
11 Section 2: Assembly B. To Charge the Battery: To obtain maximum battery life, charge the battery using the following method until all cells are gassing freely. A battery is gassing freely when the surface of the electrolyte is covered with tiny bubbles.
Section 2: Assembly 4. Check the tightness of the upper mounting screw that secures the negative cable and starter solenoid to the battery post. See Figure 2-20. Scrape away any paint between the cable and the screw as the paint can prevent a good electrical ground.
13 Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner ’ s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.
14 Reverse Clutch The Reverse Clutch (C, Figure 3-1) con- trols the engagement of reverse drive to the wheels and tines. The reversing feature is used for maneuvering the tiller only – never engage the tines in the ground while going in the reverse direction.
15 Section 3: Features and Controls ENGINE CONTROLS Refer to the engine manufacturer ’ s Engine Owner ’ s Manual (included in the tiller lit- erature package) to identify the controls on your engine. The following two con- trols are located on the tiller.
16 Figure 4-1: Location of main tiller controls. Section 4 INTRODUCTION Read this Section of the manual thor- oughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in the garden.
17 Section 4: Operation Starting the Engine The following steps describe how to start and stop the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section.
18 Section 4: Operation 4. For forward motion of the wheels and tines: (a) Pull one or both of the Forward Clutch lever “ paddles ” up and hold them against the handlebars.
19 Section 4: Operation T illing Tips & T echniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand.
20 Section 4: Operation T illing Tips & T echniques Clearing the tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary.
21 Section 4: Operation POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil.
22 Section 5 Maintenance REQUIRED MAINTENANCE SCHEDULE Before Every Every As PROCEDURE Each 10 30 Noted Use Hours Hours Check engine oil level • And every 5 operating hours Clean engine • ▲ Chec.
23 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
24 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
25 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
Section 5: Maintenance 26 W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
27 W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.
28 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
29 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
Section 5: Maintenance 30 W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
31 Section 5: Maintenance W ARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models.
32 TROUBLESHOOTING Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner ’ s Manual, for the correct safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer for engine service.
33 P AR TS LIST Models 12211 and 12212 HOOD, BRACKET and DEPTH REGULA TOR 1 1917605 Tine Hood (Incl. hood flap and Ref.17) ............................................ 1 2 1100243 Lockwasher, 3/8.................................. 2 3 2527 Bracket – hood & depth regulator (Incl.
34 P AR TS LIST Models 12211 and 12212 HANDLEBAR ASSEMBL Y and CONTROL LEVERS Bellcrank See Pg. 38.
35 Models 12211 and 12212 P AR TS LIST REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 1917606 Handlebars (Incl. Refs. 2, 3 & 3A) (A) .1 1917607 Handlebars (Incl. Refs. 2, 3 & 3A) (B) .1 2 9126 Grip ....................
P AR TS LIST Models 12211 and 12212 ENGINE, SUPPORT BRACKETS, PULLEYS, BEL TS, BEL T COVER Reverse Clutch Cable 1 36 2 6 5 7 3 4 13 14 15 16 17 16 18 21 34 33 32 31 25 24 23 8 12 26 27 3 28 29 30 9 22.
37 Models 12211 and 12212 P AR TS LIST ENGINE, SUPPORT BRACKETS, PULLEYS, BEL TS, BEL T COVER 1 ** Engine – 7HP, standard recoil start .... 1 ** Engine – 7HP, electric start ................ 1 2 1917326001 Bracket, Clutch Cable ...................
38 P AR TS LIST Models 12211 and 12212 FORWARD IDLER ASSEMBL Y 1 16 2 3 4 5 7 8 6 11 10 9 12 12 20 1 13 14 13 14 15 16 17 18 16 19 9 6 21 21 7 REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 1110108 Hex Locknut, 3/8-16 ........
39 Models 12211 and 12212 P AR TS LIST TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. If these screws are loosened or removed, they must be replaced with new screws.
40 P AR TS LIST Models 12211 and 12212 MAIN DRIVE SHAFT 1 1714 Bearing, Tapered Roller with Race .... 1 2 20718 Spur Gear .............................
41 Models 12211 and 12212 P AR TS LIST WHEEL SHAFT , ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 9621 Oil Seal .............................................. 2 2 9511 Retaining Ring (heavy-duty, external) 2 3 1166-1 Shim, 1-1/64 I.
42 P AR TS LIST Models 12211 and 12212 1 1100043 Hex Hd. Screw, 3/8-16 x 1-1/4* .......... 16 2 1270-2A Bolo Tine-single. Right hand tine used on left side of tiller. (Incl. two ea. Refs. 1 and 3) ..................... 8 3 1733398 Hex Locknut, 3/8-16 .
43 Models 12211 and 12212 P AR TS LIST HILLER/FURROWER A TT ACHMENT HILLER/FURROWER – PART #12579 (Viewed from front of tiller) 1 1900771001 Furrower Blade .................................. 1 2 1186098 Carriage Bolt, 5/16-18 x 3/4 .............. 4 3 1177548 Star Washer, External Tooth, 5/16.
44 P AR TS LIST Models 12211 and 12212 ELECTRIC ST ART ASSEMBL Y 30 31.
45 Models 12211 and 12212 P AR TS LIST ELECTRIC ST ART ASSEMBL Y 1 96512 Battery, 12 Volt, 9 Amp (Incl. Ref. 7) ........................................... 1 2 9462 Battery Cap (yellow) .......................... A/R 2A 9248 Battery Cap (white) ......
46 P AR TS LIST Models 12211 and 12212 ROW MARKER A TT ACHMENT ROW MARKER ATTACHMENT – PART # 12589 (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER A TT ACHMENT BUMPER ATTACHMENT – PART #12593 (Viewed from front of tiller.
47 Models 12211 and 12212 P AR TS LIST ROW MARKER A TT ACHMENT & BUMPER A TT ACHMENT Row Marker Attachment – Part #12589 1 1904522001 Complete Main Support & Yoke Assy. (Incl. Refs. 10, 11, 12, 13, 14, 15, 16, 17 & 18) ..................
1905413 Rev. A (2/00) Printed in U.S.A. © 2000 Garden Way Incorporated CUSTOMER SERVICE INFORMA TION Owner Registration Card Please fill out and mail the enclosed owner registration card. The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and informational bulletins.
An important point after buying a device Troy-Bilt 12212 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Troy-Bilt 12212 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Troy-Bilt 12212 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Troy-Bilt 12212 you will learn all the available features of the product, as well as information on its operation. The information that you get Troy-Bilt 12212 will certainly help you make a decision on the purchase.
If you already are a holder of Troy-Bilt 12212, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Troy-Bilt 12212.
However, one of the most important roles played by the user manual is to help in solving problems with Troy-Bilt 12212. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Troy-Bilt 12212 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
