Instruction/ maintenance manual of the product 12168 Troy-Bilt
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Form 1905103 (3/98) Owner’ s Manual 5 H.P . • Safety • Assembly • Controls • Operation • Maintenance Model 12168 ® © 1998 GARDEN WAY INCORPORATED TM.
2 Dear Owner: Thank you for purchasing the TROY -BIL T ® VersaT iller ™ . This unique piece of outdoor power equipment gives you the deep tilling power that rear -mounted counter -rotating tines provide, and provides the outstanding conven- ience of a front tine cultivator and tiller as well.
3 T able of Contents Owner Registration card ............................................................ 2 Warranty Service .................................................................... 2 Model/Serial Numbers ..................................
T raining Read this Owner’s Manual and the separate engine owner manual carefully before operating this equipment. Be completely familiar with the controls and the proper use of the unit. Know how to stop the unit and disengage the controls quickly.
Section 1: Safety Operation 1. Do not put hands or feet near or under rotating parts. 2. Use extreme caution when on or crossing gravel driveways, walks or roadways.
6 24. Never operate this equipment if you are fatigued, or under the influ- ence of alcohol, drugs or medicine. 25. Operators shall not tamper with the engine-governor settings; the governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeed.
7 WARNING TO PREVENT PERSONAL INJURY OR PROPERTY DAMAGE, DO NOT START THE ENGINE UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL. Inspect unit Inspect the unit and carton for damage immediately after delivery.
STEP 3: Attach Upper Handlebar Section to Lower Handlebar Section 1. Align the mounting holes in the upper handlebar section (F, Fig. 2-4) with the corresponding mounting holes in the lower handlebar section (G). 2. Insert four 5/16"-18 x 1-1/2" curved head screws (H, Fig.
Section 3 Features and Controls This section describes the various features and controls on the unit. Refer to the next section, “ Operation, ” for an explanation of the use of these controls. TILLER FEA TURES/CONTROLS Drive Bail Holding the Drive Bail (A, Fig.
10 Section 3: Features and Controls ENGINE FEA TURES/CONTROLS The following are descriptions of the features and controls on your engine. Additional engine information is provided in Section 4 “ Operation ” in this manual and in the engine manufacturer ’ s Operator ’ s Manual which is included in your literature package.
This section explains how to: • Transport the Machine • Prepare for Starting and Break-In Operation • Check Operational Interlock System • Convert the Equipment From a Rear Tine Tiller to a Front Tine Tiller/Cultivator.
12 Section 4: Operation Preparation For Starting Make the following checks and adjustments before starting the engine. 1. Check Engine Oil Level. 2. Check the Air Cleaner. It must be securely assembled and clean. 3. Check Safety Guards. All guards and covers must be securely in place.
Section 4: Operation 13 DANGER The Operational Interlock System is designed for the operator ’ s safety. Do not disconnect or attempt to defeat the purpose of the system. If the system malfunctions, immediately contact your local authorized dealer or the TROY- BILT Technical Service Department for assistance.
Section 4: Operation T o Change from rear tine tiller mode to front tine tiller/cultivator mode: 1. Move the equipment to a level, firm surface. 2. Stop the engine and disconnect the spark plug wire. 3. Lift up the handlebar locking lever (A, Fig. 4-5) to unlock the handlebar.
T o Start and Stop the Engine IMPORTANT: Use the following steps to practice starting and stopping the engine ONLY. Do not attempt to use the equipment as a tiller or cultivator until you have read all operating instructions in this Owner ’ s Manual.
16 Section 4: Operation Clearing Debris from the Tines Long grass, string, or tough vines may become tangled in the tines. It ’ s not necessary to remove all of the tangled material for best tilling results, but the bulk of the material should be removed for effective tilling.
17 OPTIONAL A TT ACHMENTS The Edger Attachment The Edger Attachment allows you to make clean, sharp edges wherever grass meets a walkway, driveway, terrace, patio, or other such surface. It ’ s an extremely handy landscaping and yard care tool that attaches quickly to your equipment.
18 Section 4: Operation Loading and Unloading the Tiller • Shut off the tiller engine before loading or unloading. Let the engine cool. Discon- nect the spark plug wire and prevent the wire from touching the spark plug. • The tiller is too heavy (over 120 lbs.
Section 5 Maintenance NOTE: All references to left, right, front and rear of the machine are determined by standing behind the handlebar and facing the direction of forward travel.
20 TILLER/CUL TIV A TOR MAINTENANCE Tighten Bolts and Nuts Check for loose or missing hardware every ten (10) operating hours. Failure to tighten or replace missing fasteners can cause poor performance, equipment damage or oil leakage. See your Parts Catalog for fastener descriptions.
Section 5: Maintenance 21 T ransmission Gear Oil Maintenance A. Check for Transmission Oil Leaks After the first two (2) hours of brand- new operation, check the transmission for oil leaks. Thereafter, check for leaks every 25 operating hours. Specifically, inspect the following areas for signs of leaks or seepage: 1.
22 Maintenance of the Operational Interlock System The Operational Interlock System is an electrical safety system that prevents the engine from starting (or shuts the engine off) if either of two uns.
23 ENGINE MAINTENANCE Engine Oil Maintenance Change engine oil after the first two (2) hours of new operation. Thereafter, change the oil every fifty (50) operating hours (or sooner if the work environment is very dirty or dusty).
For customer assistance, contact your nearest authorized dealer or: GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180 Customer Service: 1-800-437-8686 • Technical Service: 1-800-520-.
An important point after buying a device Troy-Bilt 12168 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Troy-Bilt 12168 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Troy-Bilt 12168 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Troy-Bilt 12168 you will learn all the available features of the product, as well as information on its operation. The information that you get Troy-Bilt 12168 will certainly help you make a decision on the purchase.
If you already are a holder of Troy-Bilt 12168, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Troy-Bilt 12168.
However, one of the most important roles played by the user manual is to help in solving problems with Troy-Bilt 12168. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Troy-Bilt 12168 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center