Instruction/ maintenance manual of the product Building Automation System Trane
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® BMTK-S VN0 1D-EN Har dw ar e Installation T r ac k er ™ Ve r s i o n 1 2 Building A ut omation S yst em.
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Har dw ar e Installation T r ac k er ™ V ersion 12 Building A ut omation S yst em BMTK-S VN0 1D-EN Febr uary 2004 ®.
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BMTK-S VN0 1D-EN ® T racker V ersion 1 2 Bu ilding A uto mation S ystem H ardwa re In stallati on This guide and th e information in it are the prop erty of Ame rican Standard I nc. and may not be u sed or rep roduced in whole or i n part, without the written permission of Am erican Standard Inc.
® BMTK-S VN0 1 D-EN NO TICE: W a rnings and Cautions appear at appropriate sections throughout this manual. Read these careful ly: W ARNING Indicate s a potentially hazar dous situation, which, if not a voided, cou ld result in death or ser ious injury .
BMTK-S VN0 1D-EN i Cont ents C h a p t e r 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Controller co mponents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 T ermination module . . .
Conte nts ii BMTK-S VN0 1 D-EN Wire the UC Ms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Wire spec ifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 UCM wiring c onfigurations .
BMTK-S VN0 1D-EN 1 ® Chapt er 1 Ov ervi ew The T r acker bu ilding aut omation system ( BAS) is an ene rgy manag ement system for small- to medium-size buildings. The T racker BAS controls heating, ventil ating, and air conditioning (HV AC) equipment.
® Chapter 1 O verview 2 BMTK-S VN0 1 D-EN Figur e 2 . Example T r ack er building automation syst em (models 12 and 24) on a netw or k V ariT rac central control panel V ariT rac or V ariT rane zone .
Overvie w BMTK-S VN0 1D-EN 3 ® Figur e 3. Example building automat ion syste m (wat er -source heat pump) on a networ k V oy ager constant volume roof top Precedent roof top with ReliaT el controls P.
® Chapter 1 O verview 4 BMTK-S VN0 1 D-EN Contr oller components The contro ller consis ts of a te rminatio n module, ma in modul e, and display modul e (Figure 4).
Cont rolle r co mponen ts BMTK-S VN0 1D-EN 5 ® T er mination module The termin ation mo dule (F igure 5 ) is a hou sing th at prov ides a terminatio n board and cable acce ss for power , communications, and system input connections. Mounting hole s enable it to be mounted o n a wall or a recessed conduit box.
® Chapter 1 O verview 6 BMTK-S VN0 1 D-EN Main module The main module (Fig ure 6) is a housing that contains t he main logic board an d the Et hernet board. T he main module can be “hot swapped ”: it can be removed and instal led wi thout removing po wer from the terminatio n module .
Cont rolle r co mponen ts BMTK-S VN0 1D-EN 7 ® Display module The displa y module (Fig ure 7) is a housing that con tains a prin ted circuit board, liqu id cryst al display (LCD) t ouch screen , and an alarm LE D. The printed circuit board s upports the LCD touch screen and the alarm LED.
® Chapter 1 O verview 8 BMTK-S VN0 1 D-EN Model numbers Each controll er is identif ied by a model n umber that pro vides in formation about the controller (Fi gure 8).
T rac k er controller specifica tions BMTK-S VN0 1D-EN 9 ® T rac k er cont r oller specifications T able 1 shows the specifications for the T racker controller .
® Chapter 1 O verview 10 BMTK-S VN0 1 D-EN UCM maxi mum capaci ties for T rac k er models 12 and 24 The T racker model 12 and 24 controllers can contro l and monito r specif ic types and numbers of T ran e unit co ntrol modu les (UCM s) as s pecified in this topi c.
UCM max imum cap acities for T rac k er model WSHP BMTK-S VN0 1D-EN 11 ® UCM maxi mum capaci ties for T rac k er model WSHP The T racker model WSHP controller can control and monitor specific types and numbers of T ran e unit co ntrol modu les (UCM s) as s pecified in this topi c.
® Chapter 1 O verview 12 BMTK-S VN0 1 D-EN Bef or e installation Before begi nning to install the T rac ker controller , make sure that you have all the necessary controller components and that they are undamage d. Also, t ake steps to protect components unt il they a re needed.
Af ter installation BMTK-S VN0 1D-EN 13 ® Af ter installation After ins talling th e T ra cker hardwa re, use th e post- insta llation checklis t (T able 4) to veri fy that a ll installat ion p rocedures were comp leted.
® Chapter 1 O verview 14 BMTK-S VN0 1 D-EN FCC compliance The T racker controller g enerates, uses, and radiates radio frequency energy and if not installed and used in acco rdance wi th the ins truction manual, may cause interference to ra dio and televi sion reception.
BMTK-S VN0 1D-EN 15 ® Chapt er 2 T er mination module mounting After unpacking a nd inspecting the sh ipment, mount the termination module. Th e mount ing proce ss for the t erminati on module consis ts of sel ectin g a loca tion and mo untin g the m odule.
® Chapt er 2 T er mination module mounting 16 BMTK-S VN0 1 D-EN V er ify location confor mance to contr oller dimension s and clearances V erify that the selected location pr ovides en ough spa ce to.
Se lect a locati on for the controller BMTK-S VN0 1D-EN 17 ® Figure 1 0. Minimum clearances 36 in. (91 cm) 1 2 in. (30 cm) 1 2 in. (30 cm) 1 2 in. (30 cm) 1 2 in.
® Chapt er 2 T er mination module mounting 18 BMTK-S VN0 1 D-EN V er ify location confor mance to optimal touc h screen viewing angles V erify that t he height and loca tion enable th e user to view t he touch screen at the optimal viewing a ngles (Figure 1 1).
Mount the termination modu le BMTK-S VN0 1D-EN 19 ® Mount the t er mination module After selecting a suitable location for the T racker controller , mount th e terminatio n module . Mount ing cons is ts of securing the termin ation module to a w all or a 2 in.
® Chapt er 2 T er mination module mounting 20 BMTK-S VN0 1 D-EN Secur ing the ter mination module to a w all 1. Mark t he l oca tion o f th e two moun tin g hole s on th e wal l. 2. Set the terminati on modu le asid e and drill mou nting ho les. 3. Secure th e terminat ion module to the wal l with the supplie d hard- ware (#10 × 1 in.
Mount the termination modu le BMTK-S VN0 1D-EN 21 ® Installing electr ical conduit Use t he con duit o peni ngs on th e top of th e T r acker t ermi nati on mo dule to supply power or co mmunication wires to the controller . If the controlle r is mounted on a wall, you must use e lectrical conduit.
® Chapt er 2 T er mination module mounting 22 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 23 ® Chapt er 3 T er mination boar d wir ing After mo untin g the te rminat ion mo dule, w ire th e term ination b oar d. The wiring process consist s of wiring th e terminatio n board to 24 V a c power , inputs, o utputs, an d UCM s.
® Chapt er 3 T er mination board wir ing 24 BMTK-S VN0 1 D-EN Figur e 1 4. T rac ker field wir ing connections 2 4 VAC THERMIS TO R COMM ALARM RELA Y PRIORITY SHU TDO WN METER INPU T 1 2 3 4 5 6 7 8 .
Wire 24 V ac p ower BMTK-S VN0 1D-EN 25 ® Wir e 24 V ac pow er After the te rminatio n module is mounted in the s elected lo cation, w ire 24 V ac power to the termin ation bo ard. T able 5 sho ws the s pecificatio ns for power wiring. IMP ORT A NT The 24 V ac wir e conduit may not contai n input/output or communica- tion wir es.
® Chapt er 3 T er mination board wir ing 26 BMTK-S VN0 1 D-EN Wir e optional inp uts and outputs The T racker c ontro ller pr ovides inp ut and o utput t ermin als as follows : • Input for an o pti.
Wire optional inpu ts and output s BMTK-S VN0 1D-EN 27 ® Wir e the alar m r elay W i re th e alarm rela y to the termin ation bo ard ou tput. CA UTION A v oid Equipment D amage! Use a dedicated pow er transfor mer for this output.
® Chapt er 3 T er mination board wir ing 28 BMTK-S VN0 1 D-EN Wir e the utility pulse meter W ire the uti lity pul se meter to the te rminat ion boa rd input. 1. Route inp ut wire s in to the te rminat ion m odule t hrough a cond uit openin g (Figu re 12 on page 19) or t he con duit b ox.
Wire the UCMs BMTK-S VN0 1D-EN 29 ® Wir e the UCMs The Comm5 communication link conne cts unit control modules (UCMs) to the T racker termination module.
® Chapt er 3 T er mination board wir ing 30 BMTK-S VN0 1 D-EN T abl e 7 . T rane -appro ved wir e su ppliers Supplier Cable type Num ber of pairs Details Catalog numb er Connect-Air In ternational Phon e: 1-80 0 -24 7 -1 978 F AX : 1 -25 3- 813-56 99 W eb: www .
Wire the UCMs BMTK-S VN0 1D-EN 31 ® T able 8. Specifications for Ec helon Level 4 compliant cables Specificatio n Va l u e dc re sistance (Max imum resista nce of a single copper c onductor reg ardless of whether o r not it is sol id or strande d a nd r egardle ss o f whether o r not it is meta l coated.
® Chapt er 3 T er mination board wir ing 32 BMTK-S VN0 1 D-EN UCM wir i ng configurations The T racker UCM Comm5 communication -link wiring mu st be ins talled in a daisy-chai n configuration (Figure 15 o n page 32 and Figure 16 on page 33). Figur e 15.
Wire the UCMs BMTK-S VN0 1D-EN 33 ® Figur e 16. Daisy -chain configur ation for UCM com munication-link wir ing wit h T rac k er contr oller in middle of link T rac ker Controller T rane UCM T rane U.
® Chapt er 3 T er mination board wir ing 34 BMTK-S VN0 1 D-EN T er mination resist or pla cement for Comm5 links Install one 105 Ω resistor across the communication link t erminals of the device at t he beginning of the daisy chain, which is typically a T racker con trolle r .
Wire the UCMs BMTK-S VN0 1D-EN 35 ® Figur e 1 7 . D aisy -chain t er m ination r esistor placement Comm5 device 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 AA AA BB BB COMM Comm5 device Splice 2 1 1 3 T rac .
® Chapt er 3 T er mination board wir ing 36 BMTK-S VN0 1 D-EN Figur e 18. T ermina tion r esistor placement with a T rac k er controller in the middle of the link Comm5 device Comm5 device 1 2 3 4 5 .
Wire the UCMs BMTK-S VN0 1D-EN 37 ® Wir e support ed UCMs W i re the supported UCMs to the T racker termination board. Wh en installing communication wire: • Keep th e polar ity c onsiste nt th rough out t he sit e. Alth ough Co mm5 is not polarit y sensit ive, cons istency w ill impro ve serviceab ility .
® Chapt er 3 T er mination board wir ing 38 BMTK-S VN0 1 D-EN • The li nk repeat er is limited t o 60 de vices o n eith er side of th e link (120 devices tot al). • The link repeater requi res an e arth grou nd. The in stalle r should be aware of th is before ma k ing power connecti ons.
Wire the UCMs BMTK-S VN0 1D-EN 39 ® Figur e 20. Comm5 daisy -c hain re peater conne ction Comm5 device A AB B Comm5 device A AB B Link repeater Comm 2 4 VAC Comm COMM 13 14 15 Comm5 device AA AA BB B.
® Chapt er 3 T er mination board wir ing 40 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 41 ® Chapt er 4 Main module mounting After mo unting and wir ing the term inatio n modu le, at tach t he main module to the terminat ion mo dule . This chapter provides information and proced ures that e nable y ou to mount the mai n mod ule.
® Chapt er 4 Main m odule mounting 42 BMTK-S VN0 1 D-EN Figur e 21 . Main module mounting T ermination module Main module Alignment pin (four places).
BMTK-S VN0 1D-EN 43 ® Chapt er 5 Displa y module mounting After m ountin g the main m odule , attach the disp lay m odule to the m ain module . This chapt er provides in formation and procedures t hat enabl e you to mount the display module. 1. T ilt the top of t he display mod ule about 3 0 degrees toward yo u.
® Chapt er 5 Display module mounting 44 BMTK-S VN0 1 D-EN Figure 22. T a b and sl ot al ignment.
Display mo dule mounting BMTK-S VN0 1D-EN 45 ® Figur e 23. Display module eng agement.
® Chapt er 5 Display module mounting 46 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 47 ® Chapt er 6 PC w or k station wir ing The T racker controller connect s to a PC workstation with a direct connection cable, an internal mo dem, or an Ethernet connection.
® Chapter 6 P C wor kst ation wir ing 48 BMTK-S VN0 1 D-EN IMP ORTANT Do not use a standar d phone cable fo r a dir ect connection. The RJ-12 cable is a 6-wir e straight-thr ough cable. F ailur e to co mply will cause the T rac k er contr oller to ma lfunction.
Direct connection to PC works tation BMTK-S VN0 1D-EN 49 ® Figur e 2 5. T ra ck er direct co nnection to a PC w or kstation LAN port for fut ure Ethernet connection (bot tom side) RJ-45 Connect RJ-1 .
® Chapter 6 P C wor kst ation wir ing 50 BMTK-S VN0 1 D-EN Modem con nection t o PC w or kstation T o make a modem connection betw een the controller and a PC workstati on, you need an RJ -1 1 cable (s tandard t elepho ne cable).
Modem connection to PC workstation BMTK-S VN0 1D-EN 51 ® Figur e 26. T rac ke r modem connection t o a PC wor kstation Phone jac k RJ-1 1 modem (bot tom side) port RJ-1 1 cable RJ-1 1 modem (bac k) p.
® Chapter 6 P C wor kst ation wir ing 52 BMTK-S VN0 1 D-EN Ether net co nnectio n t o PC wor kstati on Connecting ov er an existing LAN T o make an Ethernet LAN con nection between the T racker controller and a T racker PC W orkstation t hrough an existing custome r LAN, you need two CA T 5 pa tch c able s.
Ethernet connection to PC worksta tion BMTK-S VN0 1D-EN 53 ® Connecting through a hub T o make an Ethernet connection be tween the T rack er controller and a T racker PC W orksta tion through a hub, you need two CA T 5 patch cables.
® Chapter 6 P C wor kst ation wir ing 54 BMTK-S VN0 1 D-EN Connecting with one cab le T o make an Ethernet connection be tween the T rack er controller and a T racker PC W orkstat ion using one cable, yo u need one CA T 5 crossover cable.
BMTK-S VN0 1D-EN 55 ® Chapt er 7 T r oubleshooting T roublesho oting comp onents Light- emitting diode s (LEDs) and service pi n buttons ar e used for troubl eshooting t he T racker syst em.
® Chapt er 7 T rouble shooting 56 BMTK-S VN0 1 D-EN Figur e 3 0. T rac ker cont roller main logic boar d component location HI TX LED6 BOP SERVICE COMM LED3 LED9 LED2 S2 HRT J1 CODE PC RX PC TX LED5 .
T roubleshooting c omponents BMTK-S VN0 1D-EN 57 ® T able 1 1 . T rac k er main logic board L EDs LED name LED number Color Descr iption HI TX LED6 Green Flashes whe n the main module atte mpts to communic ate with the displa y module.
® Chapt er 7 T rouble shooting 58 BMTK-S VN0 1 D-EN T able 13. M ain logic boar d service pin but tons and jumper Service pin but tons/ jumper Fun c t io n S1 This se rvice pin is the reset but ton.
Sy mptom/action troublesh ooting BMTK-S VN0 1D-EN 59 ® S ympt om/action tr oubleshooting T able 14 provides a list of symptoms that indicate a problem in the T racker system. For each symp tom, the table pro vides on e or more actions that yo u can perfo rm in an attempt to resolve the problem .
® Chapt er 7 T rouble shooting 60 BMTK-S VN0 1 D-EN T rac k er alarm output is not work ing as ex pect ed. • Confirm proper wi ring of the ala rm relay output. Consult the po st-installation c hec klist (T able 18 on page 70) for detail s. • Initiate the BO P self tes t from the display module.
Sy mptom/action troublesh ooting BMTK-S VN0 1D-EN 61 ® T rac k er controller disp lays the wrong d ate. • V erify if the electrical pow er has been of f for more than 1 week (the actual time varies depe nding on sto rage temperature ). • V erify that ju mper pin J1 o n the main mo dule is in plac e.
® Chapt er 7 T rouble shooting 62 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 63 ® Chapt er 8 Maint enance The only maintenance necessary fo r the controller is to occasionally clean and calibrat e the touc h screen. Cleaning the touc h scr een T o clean the touch screen, wipe it off with a non-abrasive cl oth.
® Ch a pte r 8 Ma i nte n a nc e 64 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 65 ® Appendix A Installation c hec klists Requir ed supplies T able 15 lists the sup plies required for al l T racke r install ati ons. Optio nal supp lies T able 16 lists th e supp lies th at may o r may not b e nece ssary , depe nding on the T rac ker in stalla tion.
® Appendix A Installation chec k lists 66 BMTK-S VN0 1 D-EN Comm5 UCM ide ntification an d locatio n Each UCM has a uni que 12-di git iden tifier th at serves as its address . The T racker controller uses the address to communicate with the UCM. The insta ller must kno w the UCM addre sses when a ssigning na mes to UCMs during s etup.
Comm5 UC M identifica tion and location BMTK-S VN0 1D-EN 67 ® Space Comf ort Contr ollers (continued) Edited nam e Locati on or area serv ed 12 di git ID T able 17 .
® Appendix A Installation chec k lists 68 BMTK-S VN0 1 D-EN V ar iT ra c central c ontrol panels (1 0 maxim um) Edited nam e Locati on or area serv ed 12 di git ID I/O modules (4 maximum) Edited nam e Locati on or area serv ed 12 di git ID T able 17 .
Pre-installation wiring notes BMTK-S VN0 1D-EN 69 ® Pr e-installation wir ing not es The wiring for the T racker system will have been completed prior to T racker installation. All T racker wiring conforms to the following guid elines: • The T racker controller receives 24 V a c from a dedicated power circuit.
® Appendix A Installation chec k lists 70 BMTK-S VN0 1 D-EN T er mination m odule post-install ation ch e ck l i s t Use T able 18 to verify that the circuits connected to the termination board on th e terminat ion mod ule are wired correctly . Record test results in the “Actual value” co lumn.
T ermination module post-installation c hec klist BMTK-S VN0 1D-EN 71 ® T a ble 19. Th er mistor senso r electrical c haracter i stics T emper atur e ( ºF ) T em perature ( ºC ) Sensor r esistan ce (ohms x 1 0 0 0) –30 –34 24 1 .1 –20 –29 170.
® Appendix A Installation chec k lists 72 BMTK-S VN0 1 D-EN.
BMTK-S VN0 1D-EN 73 ® Appendix B Declar ation of Conf or mity This ap pendix pr ovides the Decl aration of Conformit y statement for the T racker model 12, 24 , and WSHP cont roll ers.
® Appendix B Declar a tion of Conf ormity 74 BMTK-S VN0 1 D-EN Declar ation of Conf ormity Manufactur er’s Name: Manufactu rer’s Add ress: Trane 4833 Wh it e Bea r Parkw ay Sain t Paul, Minnesot .
BMTK-S VN0 1D-EN 75 ® Index Numer ics 24 V ac power wiring, 25 A adap ter s for direct co nnection to P C, 47 alar m rel ay wire requirements, 26 wiring procedures, 27 anal og i npu t, 9 thermistor ,.
Index 76 BMTK-S VN0 1 D-EN E EIA-232 co nnection installing , 47 LEDs , 5 5 electrica l conduit install ation, 19, 21 electr ical interferen ce, 15 Ethernet co mmunication por t, 48 Ethe rnet con ne c.
Ind ex BMTK-S VN0 1D-EN 77 descriptio n, 37 limitations , 37 requirem ents, 37 wiring, 29 RJ-1 1 cable ins tallation, 5 0 modem co nnection procedures, 50 PC communi cation por t, 48 RJ-12 cable ins t.
Index 78 BMTK-S VN0 1 D-EN wire Comm5, 29 requirem ents for alarm relay , 26 requirements for meter , 26 requirem ents for outdoo r air tempera ture sensor , 26 requirements for priority shut down dev.
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® T rane has a poli cy of cont inuous product a nd produc t data im prove ment and reserve s the righ t to c hang e design and spe cificati ons with out no tice. Only qual ified technicians s hould per form th e installa - tion a nd servi cing of e quipmen t referred t o in this publicat ion.
An important point after buying a device Trane Building Automation System (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Trane Building Automation System yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Trane Building Automation System - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Trane Building Automation System you will learn all the available features of the product, as well as information on its operation. The information that you get Trane Building Automation System will certainly help you make a decision on the purchase.
If you already are a holder of Trane Building Automation System, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Trane Building Automation System.
However, one of the most important roles played by the user manual is to help in solving problems with Trane Building Automation System. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Trane Building Automation System along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
