Instruction/ maintenance manual of the product V200 Toshiba
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UM - V200 - E00 1 Progr ammabl e Logi c Contr oll ers USE R’S MANUAL Setup & Operation CONTENT S V200 Seri es P LC Toshiba Internati onal Corporation.
II Thank y ou for pur c ha si ng the V20 0 Ser i es PLC ( Progr am ma bl e Logi c C ont roll er ) p rod uc t from Toshi ba Inter nati onal Corp. V 200 Ser i es produ c ts ar e ver sati l e PLCs whi ch are confi gured wi th Mi cr osoft W i ndow s bas ed soft w are.
III Importa nt Notic e The i nstr ucti ons co ntai ned i n thi s manual are not i ntended to cover all det ails or vari ations i n equipme nt types, nor may i t provi de f or every pos sibl e conti ngency concer ning the i nstall ati on, operati on, or mai nt enance of t hi s equi pm ent .
IV Manual R e v isions Pl ease have th e fol l owi ng inf ormation a v ai l able w hen contacti ng Toshi ba Int ernat i onal Cor p. about thi s m anual .
V Table of Contents GENERAL SA FETY INST RUCT IONS & INFORM ATION ......................................................... .............. 1 0.1 W ar ning Lab els W i thin M anual ......................................................... .........
VI 2. 6 I nst allati on Inst ruct i ons ............................. ................................................. ...................................... 57 2. 7 W ir in g Diagr am .......... ......................................................
VII OPER A TIN G S Y STEMS OVE R VIEW ................................................................ ...................................... 96 6.1 Oper ating S y stem Over view ...................................... .................................
VIII MAI NTENANCE AND C HECKS ..................... ................................................. ....................................... 127 9. 1 Pr ecauti ons Duri ng Operati on ....................... ...........................................
P ag e 1 GENERAL SAFETY I NSTRUCTION S & INFORMAT ION • War ni ng Label s Wit hi n M anual • Equi p ment Warni ng Label s • Prepar ati on • Inst al lati on Precaut i ons • Con nect ion, .
P ag e 2 0.1 Warning L abels Within Man ual DO NOT att empt t o i nstall, operat e, mai ntai n, or d i s pose of t hi s equip ment unt il you ha v e read an d underst ood all of the produ ct war nings and u ser di recti ons that ar e contai ned i n thi s i nstr ucti on m an ual .
P ag e 3 To i dentify special hazards, other symb ol s may app ear i n c on jun c ti on wi t h the D AN GE R , WA RN I NG , and C AU T I O N symbol s. These w arni ngs de scri be areas t hat requi r e special care a nd/or str ict adher ence to t he pr oced ures to pr e vent ser i ous injury and possi bl e death.
P ag e 4 0.2 E quipment Wa rning La bels . DO NOT att empt t o i nstall, operat e, mai ntai n, or d i s pose of t hi s equip ment unt il you ha v e read an d underst ood all of the produ ct war nings and u ser di recti ons that ar e contai ned i n thi s i nstr ucti on m an ual .
P ag e 5 0.3 Preparat ion Qual ified Per son A Qua lified Perso n i s one t hat has t he s kill s and knowl edge relat ing t o t he constru ct ion, i nstal l at i on, operati on, and m ai nt enance o .
P ag e 6 Handl ing and St or age • Use pro per li fti ng techni ques when movin g the V20 0 ; incl uding pr oper ly si zing up t he l oad, and get ti ng assist ance i f r equir ed. • Stor e in a w e ll - vent ilat ed covered l ocati on and prefera bly in the or i g inal c art on if the equi p ment w ill not be used upon r ecei pt .
P ag e 7 • As a mi nimum, t he instal lati on of the equip m ent s houl d confor m to t he NE C Ar ti cl e 110 Requi rement s For El ectr i ca l Install ations, OSHA, as w ell as any other appl icabl e nati onal, regi onal , or ind ust ry code s an d standar ds.
P ag e 8 0.5 C onnecti on, P rotec tio n & Se tup Perso nnel Prot ection • Inst all ation, operati on, and mai ntena nce shal l be perform ed by Q ualifie d Perso nnel Only . • A thor ough under standi ng of the V 200 wi l l be requi red befor e t he i nstal l ati on, operati on, or mai nten ance of t he V200 .
P ag e 9 The f ailur e of exter nal or ancil lary compo nent s m ay cause i ntermi t tent syst em oper ati on, i. e. , the syst em may st art a motor wit hout warni ng or may not st op on comm an d.
P ag e 10 0.6 System Int egration Precaution s The f ollowi ng precauti ons are pr ovided a s general gui deli nes f or usi ng an V 200 in an i ndustr i a l or pr ocess co ntrol system.
P ag e 11 0.7 3 rd Party Safet y Certifications. CE Ma rk ing The V200 Seri es Progra mmabl e Control l ers confor m to t he dir ect ive and st andards of ISO/ IEC G ui de 22 and EN 4 5014.
P ag e 12 INTR ODU CTI ON ♦ Purpose of this M anual V200 Bas ic s Programming Comput er ♦ V200 F eatures ♦ V200 Ov erv iew W ha t is V200 S eries C ontr oller Ho w V 200 W o rks ♦ V200 Seri es.
P ag e 13 1. 1 Pur pose of thi s M anual Thank you f or purc hasing V2 00 Ser ie s Produc ts from T IC Houston . V200 Series Produc ts ar e versa ti l e high - perfor manc e p rogr a mmabl e con trol ler s wit h Mi cr os oft ® W i ndo w s bas e d c onfig uratio n S oft ware.
P ag e 14 1.1 . 2 Programm ing Com put er Th e f ol low in g b asi c PC hardwar e conf igur atio n is ne ede d t o con fig ur e an d op er a t e you r O IL - DS Con figur ati o n S oftwa re.
P ag e 15 1. 2 V200 Feat ures Ex pansio n Models : Th e followin g ar e th e di gita l expan s io n mode l s: -> 16 points DC input -> 16 p oi n ts DC output (NPN T yp e) -> 16 poi n ts DC ou.
P ag e 16 1. 3 V20 0 Overview 1.3 .1 What is a V200 S eri es Contr oll er V200 Ser i es u ni ts are comp act, easy - hand ling block st yl e program mable control le r .
P ag e 17 Applicatio n Exam ples1: OIS V200 PL C ASD As shown above, V200 base unit can be connec ted to OIS as wel l as to ASD . Thus it can worked wit h t wo different protoco ls at a ti me . Applicatio n Exam ples2: SCAD A PLC OIS As shown above, V200 base unit can be connec ted to SCADA as we l l as OIS .
P ag e 18 1.3 . 2 How V200 Wo r k s The V200 f oll ows a specific sequence and the sequence is as show n below : ST AR T I nitializ e W a tchdog Check for V alid Fi r m ware No In itializ e seri al and USB ports Y es W ait till F i r mw are Download.
P ag e 19 A CPU W atch - dog reset Check fo r t yp e of rest art Soft r estart Power On Reset Clear Al l P L C regist ers expansion m od ule inform ation a nd ev ent hist o r y Clear Al l P L C regis ters except kee p m e mory , Restore K eep memory dat a, Ev ent His tory I nitializ e USB Set internal configuration accord i ng to application.
P ag e 20 D Main L oop Start C Start counting Main Loop Scan Time Error Down Self D iagnos is ERROR M ODE OK Read RUN/S T OP Sw itch ST OP Positi on HA L T MODE RUN Pos ition Update P L C mode from so.
P ag e 21 B Update local, expa nsion. D Scan L ocal and expansion inputs Execut e Gl o bal T a sks F eed the CPU watch - do g Start co un ting ladd er scan ti m e Execut e m ain L adder Stop countin g ladder sc an ti me Execut e F irst Scan operat ions (1.
P ag e 22 HA L T MO DE Feed W at ch -do g T urn OFF a ll Output s a nd RUN Led Re sp o nd to t he m o n it o r query ( if a ny) on US B. Stop co u nt i ng m a in l oop sca n ti m e Set Po w er On syst.
P ag e 23 H O LD M ODE Read L ocal and Expansion Inputs Update L ocal, Ex pans ion and PW M outp uts Respond to the m onitor quer y (if a n y) on US B.
P ag e 24 Powe r- U p Self Diag nosis if 1. IO M i s m atch 2. CPU W atchdog reset Y es L o g ev ent in No Even t H istory Set Error do wn mode flag Return Y es if 1.
P ag e 25 Self D iagnos is if 1. IO BC C error Y es L o g ev ent in No Even t H istory Set Error do wn mode flag Return Y es if 1. User watchdog error 2.
P ag e 26 1. 4 V200 Se ries Specificatio ns The V 200 series models possess pow erful program m abl e lo g ic features. Us er can i m pl ement log ic, speci fi c to ap pli cati o n u si n g st an dar d Ladde r program m i ng. V200 mode l s ne e d + 24V D C po we r fro m an ex terna l s up pl y .
P ag e 27 1.4 .1 Compar ison bet we en b a sic mod els ( GP U288* 3S & GPU2 32*3S ) F unc tio na l S pec ific . GPU288 GPU232 Cas e Cas e Ope n PC B wi t h DI N rai l Mou nting Ladde r Progra m 8K.
P ag e 28 1.4 . 2 Compari son between b as ic mod el s ( GPU200* 3S & GPU 236*3S ) F unc tio na l S pec ific . GPU200 GPU236 (Under Devel opment) Cas e V200 Ca s e Ope n PC B wi t h DI N rai l Mou.
P ag e 29 1.4 . 3 Specifi cati on for Basic M odels GPU288*3S Power Supply 24VDC, 330mA Input per channel 24 VDC, 5mA & 20m A (for CH0 & CH1) Output per channel 230V / 2A or 24VDC / 2A for Rela y , 0.5A at 24VDC for tran si stor Approva l s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s.
P ag e 30 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 + W iri n g Diagram for Digital I/Ps and O/Ps of m odel V288*3S C PU : 1. W iring di agr a m for testing di gi tal inputs: Note : X0 an d X1 ar e hig h spe.
P ag e 31 P P N N V AC 230 V AC W iri n g for o utput connect i ons: L1 L2 L3 F L4 L L5 0 L6 1 0 *L1 to L6 are A .C. Load..
P ag e 32 GPU232*3S Power Supply 24VDC, 330mA Input per channel 24 VDC, 5mA & 20m A for High S peed inputs (CH1 & CH2) Output per channel 24VDC; 0.5A Approva l s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s.
P ag e 33 0 GPU200*3S Power Supply 24VDC, 150mA Input per channel N A Output per channel N A F St andard s CE, UL L Memory T ot al Program Memory 8K S te ps Use r Da t a 0 Inpu t Regist er s 400 Words / 6400 pts. (Max. * ) 5 Outou t Regis ter s 400 W ords / 6400 pts .
P ag e 34 GPU236 - Under Development Power Supply 24VDC, 150mA Input per channel 24 VDC, 5mA & 2 0m A for high speed inputs (CH1 & CH2) Output per channel 24VDC; 0.5A St andard s CE, UL Memory T ot al Program Memory 8K S te ps Use r Da ta Inpu t Register s 400 Words / 6400 pt s.
P ag e 35 Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A 1.4 . 4 Specifi cati on for Expansi on Mode l s GDI 216**S Digital Inputs 16 Normal Input s, 8 points per common. Bidire ctional type.
P ag e 36 Power Supply 24VDC, 300mA Input per channel N A Output per channel 0.5A, 24VDC per output Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A GDO216 P *S (PN P T yp e transi st or outp ut) Digital Inputs 0 Digital outpu ts 16 P NP t yp e Transi stor output.
P ag e 37 Power Supply 24VDC, 300mA Input per channel N A Output per channel 0.5A, 24VDC per output Power Rating (Bac k P lane) V ol t age Rating 3.75 VDC deriv ed fro m bas e m odel Cur ren t Rating Upto 80m A GDO216 N *3S (NP N T ype tran sistor out put) Digital Inputs 0 Digital outpu ts 16 NP N t yp e Transi stor out put.
P ag e 38 Power Supply 24VDC, 300mA Input per channel N A Output per channel 230 V , 2A / 30 VDC, 2A per out put Power Rating (Bac k P lane) V ol t age Rating 3.
P ag e 39 Digital Inputs 8 Normal input s 4 points per c ommon. Bidirect ional type. 8 Relay (Form A) outpu t s. 4 poin ts per c omm o n. Digital outpu ts 8 P NP t yp e T ransistor output. 4 points per c omm o n. 8 NP N t yp e Transi stor out put. 4 poin ts per c omm o n.
P ag e 40 P P N N 230 V AC 230 V AC 0 W iri n g Di agra m fo r GDR288 **S : 1. W iring di agr a m for testing di gi tal inputs: X SW 1 X0 0 SW 2 X1 1 SW 3 X2 2 SW 4 X3 3 SW 5 X4 4 SW 6 X5 5 SW 7 X6 6 SW 8 X7 7 C C + - 24VDC Closing Swx w ill t urn on re spe ctive inputs PWR X 0 1 2 3 4 5 6 7 C Y 0 1 2 3 C1 4 5 6 7 C2 2.
P ag e 41 W iri n g Di agra m fo r GDD 288P *S : 1. W iring di agr a m for testing di gi tal inputs: SW 1 SW 2 SW 3 SW 4 SW 5 SW 6 SW 7 SW 8 + X X0 0 X1 1 X2 2 X3 3 X4 4 X5 5 X6 6 X7 7 C C - 24VDC - + Closing Swx w ill turn on re specti ve inputs 2.
P ag e 42 W iri n g Di agra m fo r G DD2 88 N* S : 1. W iring di agr a m for testing di gi tal inputs: X SW 1 X0 0 SW 2 X1 1 SW 3 X2 2 SW 4 X3 3 SW 5 X4 4 SW 6 X5 5 SW 7 X6 6 SW 8 X7 7 C C + - 24V DC Closing Swx will turn on resp e cti ve inputs 2.
P ag e 43 Analog Inputs 8 input channels V ol t age I nput 0 - 10 V Current Input 4- 20 mA Analog Outputs 0 Isolation Isolati on between analog and digital secti on . No interc hanne l isolat ion. Pow er suppl y is is olated Co nnec t io n met ho d Removabl e t e rm in als (3.
P ag e 44 - Wirin g Di ag ra m of i npu t c onnec tio n fo r G AD 208* *S : 1. V ol t age Mode connect i ons: : + V PWR + V AIN1 - AGND AI N2 + AGND V AIN3 F - AGND L AI N4 + AGND V A - AI N5 AGND 8 AIN6 0 AGND + V AIN7 - AGND AI N8 + AGND V - + V - + V - 2.
P ag e 45 Analog Inputs 8 input channels RTD PT 100 Analog Outputs 0 Isolation Isolati o n betw ee n analog and digital s ection. No int erc ha nn e l iso lat ion. Power su pply is isolated Co nnec t io n met ho d Removabl e t e rm in als (3. 81m m pitc h) Resolut ion 16 Bit Accurac y 0.
P ag e 46 R Wirin g Di ag ra m of i npu t c onnec tio n fo r G RT20 8** S : R TD PT1000 In p ut C hanne l 0 In p ut C hanne l 1 CS 1 AIN1 CS 2 AIN2 PWR CS1 AIN1 AGND CS2 AIN2 In p ut C hanne l 2 In p .
P ag e 47 Analog Inputs 0 Analog Outputs 4 Out put channels V ol t age 0 - 10 V (Min Load 1000 ohm) Current 4 - 20 m A(Max load 500 ohm) Isolation Isolati on between analog and digital sectio n . No i nterchanne l is olation. Power s upply is isolated Co nnec t io n met ho d Removab l e t erminal s (3.
P ag e 48 F 0 F 0 Wirin g Di ag ra m of i npu t c onnec tio n fo r G DA 204* *S : 1. Cur re n t Out pu t Connect io n Diag ram : VO1 PWR I o ut I o ut I o ut IO1 AGND VO2 IO2 AGND VO3 IO3 AGND VO1 IO1 AG ND VO2 IO2 L A GND A VO3 0 IO3 A GND VO4 0 IO4 4 A GND I o ut VO4 IO4 AGN D 2.
P ag e 49 Analog Inputs 4 Universal Input Channels V ol t age I nput 0 - 10 V Current Input 0- 20mA, 4- 20m A RTD PT 100 (alpha1, alpha2) T herm oc ou ple(T YP E B, R,S, E,J, K, N, T .
P ag e 50 Wirin g Di ag ra m of i npu t c onnec tio n fo r GAA242 **S : 1. Cur ren t Inpu t Conne ctio n Diagr am: CS 1 1 I N1+ mA AGN D PWR I1 - CS21 I N2+ CS 11 IN1+ AGND I1 - I mprop er Conn ection.
P ag e 51 4 3. RT D In pu t Connec tio n Diag ram : 3 WI RE RTD RTD CS 1 1 IN1+ AGN D PWR RTD I1 - CS21 IN2+ CS 11 IN1+ AG N D I1 - RTD RTD AGN D I2 - CS31 IN3+ AGN D I3 - CS41 IN4+ AGND I4 - CS21 IN2+ F AG N D L I2 - CS31 A IN3+ 0 AG N D I3 - CS41 0 IN4+ 2 AG N D U I4 - VO1 IO1 AG ND VO2 IO2 4.
P ag e 52 4 4 Wirin g Di ag ra m of outpu t conn ectio n fo r G AA242**S : 1. Cur re n t Out pu t Connect io n Diag ram : PWR CS 1 1 IN1+ AG ND I1 - I o ut VO1 I O1 AGND VO2 I O2 CS21 IN2+ F AG ND L I2 - CS31 A IN3+ 0 AG ND I3 - CS41 0 IN4+ 2 AG ND U I4 - VO1 IO1 AG ND VO2 IO2 R < 500 Ω 2.
P ag e 53 HARD W ARE ♦ Unpack in g th e U nit ♦ Managin g Ele ctrostatic Dischar ge ♦ C E Complia nce ♦ Env ir onm ent a l Cons id er ati o n ♦ Safet y Precaut ions ♦ Installat io n Inst r.
P ag e 54 2. 1 Unpackin g The Unit Carefull y un pack the V200 P LC . P l eas e read a ll the instructions and cautions th at appear on the shi pping cont ai ne r . Check that the con t aine r includes the Mount i ng DIN r ai l sli d e r , loc king connec to r , and a silica g el bag.
P ag e 55 2. 5 Safet y Precaution s Genera l Informat ion: 1. V200 s has bee n designed a nd manufacture d for use in an industrial environm ent. How eve r , the V200 is not intended to be used for systems wh i ch ma y endanger human li fe.
P ag e 56 Wiring: CAUT IO N 1. Turn off power before w iring to m inim iz e the ri sk of el ectrical shock. 2. Ex posed conductive parts of wi re can cause electrical sh ock. Use c r i mp - style term i nals wi t h insulating sh eath or in su lat ing t ape to cover the conductive p ar t s.
P ag e 57 2. 6 Installation Instr uctions The V200 s s houl d be mount ed on a din ra il p late. A di n rai l sl i d er s and locking conn ectors are provided wi t h each V200 uni t fo r pr op e r i ns tal lati on .
P ag e 58 V200 P LC wi t h DI N ra il slider Front View Rea r Vie w.
P ag e 59 S te ps to m ount the unit on DIN r ai l pla te FIG - 1 FIG -2 FIG - 3 FIG - 1 Pull up the sli d er s prov i ded wi t h the V200 towards outw ard direct ion.
P ag e 60 S te ps to l ock the ex p ansi on module wi th the base V 200 FIG -1 FIG - 2 FIG -3 FIG - 1 Loc k c onnec to r provi de d wi t h V2 00 PLC FIG - 2 T wo slots to gri p the locking connecto r ar e prov ide d on th e case highlighte d by RED cir c le.
P ag e 61 2. 7 Wiri ng Diagram If w irin g is to be exposed to lighten i ng or surges, use appro priate surge suppress ion devi c es. Keep AC , high energy and r a pi dl y switch ing DC w iring separate fro m signal wir e s .
P ag e 62 A B G NC 2. CO M2 Port Details: BA TTE RY F L 0 1 0 US B Devi ce: 1. U SB Devi ce, com pl iant wi th USB 2.0 specificatio n, se lf pow ered dev i ce. 2. Connector used: S t andard USB T ype B Female conn ecto r . Ethern et: 1. Full y c om pl iant wi th IEEE 802.
P ag e 63 Pin # Signals 1 TXD 2 RX D 3 SG & Shield 4 5 6 7 8 9 Signals Pi n# 1 RX D 2 TXD 3 4 SG & Shield 5 6 7 8 9 PC End 2. 9 C ommunica tion Cables Programmin g cabl e fo r V 200 PL C s ( IBM -H- 005 - 00): PC S IDE V200 S IDE 2 mt r . FRON T VIEW Pi n 1 R.
P ag e 64 BEFORE YO U BE GIN ♦ Installin g OIL - DS Conf igur at ion Software ♦ S t art in g O IL - DS C onf igu r at io n Sof t w ar e ♦ Uninstall ing O IL - DS Configurat ion Software ♦ Laun.
P ag e 65 3. 1 Installing OIL - DS C onfigurati on S oft ware: T o in s t all OIL - DS configuration So f tw ar e: 1 . Open Micr osof t® W indow s. 2 . Selec t Ru n an d Po p up windo w appears . T ype th e p at h fo r ins t all in g th e Setup. Thi s wi l l i ns tal l OIL - DS Configurat ion Setup Softw are.
P ag e 66 5. Click on "N EXT ", in sta lla tio n sta rts . A dia log box indi cating th e status of pr ogres s of inst alla tio n wi ll dis play .
P ag e 67 6 . A scre en i s d i spl ayed to infor m you w he n ins tallat io n i s complete d . Thi s procedur e i nstall s OIL - DS Softwar e i n start men u (i n sele cted folder).
P ag e 68 3. 2 Step s for starting O IL - DS S oftware 1 . Click t he S t art button in Windows OS. 2. Select Program s. 3. Select “ OIL - DS ”. 4 . Select OIL - DS set up ex e. 5 . Select Ne w Applicat i on e ither from T ool st ation or fr om Fil e Menu.
P ag e 69 3. 4 L aunch in g L adder Editor in OIL - DS Launch OIL - DS setup sof t wa re on you r PC. Below show n we l c o me screen wi l l di s pla y . T o l aunch a ladder applicat i on ei t her choose Proj ect -> New option or c lick on New application i con.
P ag e 70 A ladder T e xt Edi tor appears as show n bel ow: Now here you ca n create yo ur ladde r.
P ag e 71 3. 5 Cre atin g S amp le L ad der Af ter l aunch i ng Ladder T e xt Edi to r , you ca n c r eat e a ladder here . S te ps are show n below : S tep - 1: Here in the ex ample, “ NO” instruct i on is taken.
P ag e 72 Complete the r ail using “ H ori zo n tal Li n k” c ommand, then p ut “Output” c omm and. User can al so dir ect ly put “Output” li nk to the last ri ght s i de point of the rail .
P ag e 73 Note : Do no t for g e t to pu t “ END ” com man d whenev e r lad de r appli ca tio n i s over . Af ter completing ladde r , Com pil e it as show n bel ow : Or Follow ing screen will appears if com pilation is successful.
P ag e 74 CONF IGU R A TI ON ♦ Configurin g V200 with OIL - DS ♦ T ag Da t abas e ♦ Register Me mo r y All ocat ion.
P ag e 75 4. 1 Configur ing V200 usi ng OIL - DS Before creat ing any app li cati on or connect i ng V 200 CPU to any system, it m ust be configure d usi n g OIL - DS . 1. Connect t he un it to the PC. 2. Power - On the unit. 3. Launch OIL - DS softw are.
P ag e 76 5. Pres s “OK” . “Proj ec t Confi g urati on ” wi n d o w wi l l pop -up as s how n be low:.
P ag e 77 1 2 3 4 5 6 7 In this dial og e box section: Point 1: Y ou can def ine proj ect n a me or can ke ep “ Untitle” as default. Point 2: Y ou can def ine p ath for the project to be saved. Point 3: Y ou c an m ention any sp e ci al note; if requi red.
P ag e 78 4. 2 T ag Da t abase Thi s is t he cent ral databas e for the t ags tha t need to be used in t he application. Onc e t he tags are defined (as register or co il s) and t hei r a ttributes select ed, the tags can be used in the appl ication, ta sks, e tc.
P ag e 79 Default System T ags Note: Pl ea s e do not attem pt to m odi fy r ea d o nly system t ags in the ladde r . T hi s coul d af fec t the funct ionality of th e prod uct .
P ag e 80 SW 046 Ladde r Sca n T i me Rea d o nly V al ue is m ultip le of 0.1 mSe c S0034 Ladde r Instr uc tio n Error S t atus Read/ W rite Set if D iv isio n by zer o ope ration is perform ed in th e l ad de r in s tr ucti o n an d fo r i nv ali d c on diti on s or opera nd s i n case of conv er si o n ins truct ions.
P ag e 81 M00021 Cloc k/calend a r illegal val u e warn ing Rea d Only ON w hen clock/cal endar data is il l eg al M00022 Retentiv e dat a i nvali d warning Rea d Onl y ON whe n r ete nti v e dat a i .
P ag e 82 4. 3 Input (XW), Output (YW) and C onfigur ation (M W) Register A ll ocatio n For Digita l Expansion Mode ls : The Physical I n pu ts and Outpu t s in the Ex p ansion m odules are a ccessed using XW and YW regist ers respect ive l y . The di gi tal inputs in the Digi t al Ex pansi on Models are updated in the ( Input ) XW r e gi s ter s.
P ag e 83 GDA2 42**S : Sr . No . Description Regi ste r T yp e 1 Inpu t C hann e l 1 Data XW xx0 0 R 2 Inpu t C hann e l 2 Data XW xx0 1 R 3 Inpu t C hann e l 3 Data XW xx0 2 R 4 Inpu t C hann e l 4 D.
P ag e 84 Chan ne l T yp e Selection V alues T a bl e: Use the follow ing va lues in the Input and output channel type select register to conf igure the co r respond i ng channel to pa r ti cul ar type.
P ag e 85 SPECIAL INP UT AN D OU TPUT OPTIONS ♦ S pec ia l I/ O F un cti o n Ove rvi ew ♦ Singl e P h as e Cou nt er ♦ Singl e P h as e S pe ed -C oun ter ♦ Quad ratur e Bi- pu l s e C ount er.
P ag e 86 5. 1 Special I/O Func tion O ver vie w The V200 PLCs support the special I/O f unct ions as lis t ed below : Functi o n na me V ari able input fi l t er cons t ant F unc ti o n sum mary Input fi l t er constant (ON/OF F dela y t i me ) can be set by user program .
P ag e 87 5. 2 High Speed Counter Design Configurat ion Registers f or S pecial Function Inp u ts and PW M outpu t s: Registe r Des cripti on Registe r Nu m ber Confi gurati o n Registe r fo r S pe ci.
P ag e 88 PW M Output F unct ion Pul s e Enabl e Fla g (Devi ce ) M336 Freq uenc y S et tin g Regi ste r MW 2 2 , MW 2 3 ON duty sett i ng register MW 2 4 , M W 25 pul s e wi d t h er ro r fl a g M189.
P ag e 89 Configurat ion Register 1 1 ( Pu l se / PW M Output ) : MW 0 0 1 1 F E D C B A 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 P- OUT / PW M operat i on erro r f l ag (These are not user sett i ng i.
P ag e 90 5. 3 Single Phase Speed Counter W he n the count i nput is changed from OFF to ON, the count va l ue is increased by 1. W hen the count va l ue reaches the set va l ue, the count val u e is reset to 0, and I/O i nterru pt program is act ivated (i f the i n ter r upt enable fla g is ON) .
P ag e 91 5. 4 Single Phase S peed C ounter Thi s funct i on counts the num ber of changes of the count i nput from OFF to ON dur ing the ever y speci f ied sam pl ing t i me . The count valu e in a sam pling t i me is stored in the h ol d v al u e re gi ste r .
P ag e 92 5. 5 Quadra ture Bi- pulse C ounte r Thi s funct i on co unts up or down the quadrature bi - pul s e (2- phase puls es whose phases are shifted 90° each other) .
P ag e 93 Th e fun c tio n sel ecti o n i s don e throu g h conf igur atio n re gis t er1 Func ti o n Register/device Re ma rks Phase A I P 1 (X000) Phase B I P 2 (X001) Rese t input I P 3 (X002) Comp.
P ag e 94 5. 6 Inter rupt Input Func ti on W he n the signal state of the interr upt input is changed fro m OFF to ON (or ON to OFF ), the correspond i ng I/O i nt er r upt progr am is activated i mm ediatel y . Up to 2 i n t err up t i np u ts can be used.
P ag e 95 5. 8 PWM Output Func tion Thi s funct ion is used to outp ut a var i able duty cycl e pul s e t r ain . The cont rollable duty cyc l e is 0 to 100 % (1 % units).
P ag e 96 OPER A TIN G SYSTEMS O VE R VIEW ♦ System Op er at i n g M odes ♦ Mode Selec tion.
P ag e 97 6.1 Operat ing S y st em O verview Th e V200 CPU ha s th re e ba sic oper atio n m odes , th e RU N mode , th e HA L T mod e an d the ERRO R m ode . It al s o ha s th e HOL D an d RUN -F m ode s m ai nl y fo r system che ckin g. RUN : The RUN m ode is a norm al control - ope r at ion mode.
P ag e 98 PROGRAMM ING INF ORM A TION ♦ Devic e s an d R egis t er s ♦ Me mo r y A llocation of X W, YW and MW ♦ Inde x M odifi cation ♦ Real - tim e Clock/C alendar ♦ Use r Program ♦ Prog.
P ag e 99 7. 1 Dev ice s Regist ers Broadly two types of r e gi st er s are present in PLC register datab ase: 1. I nterna l PL C R egi st ers : Im plem ente d thr oug h buffe r s pres en t i n RA M of Ba s e m odule. Dat a Regis t er s (D). Aux i liary R egisters ( BW / B) .
P ag e 100 Y ou can al lot “ ss” (sl o t num ber) from “Proje ct In form ati on” docker window ; “IO Allocation Loca l” section as show n below : Double click on each slot to ass i gn mod.
P ag e 101 Thus, you can assi gn the expansion m odels as needed : In the above shown screen, you can o bserve t ha t the address range for the expans ion m odels assign for Slot 1 through Sl o t 4, it has t a k en fi r st two dig it as 0 1, 02, 03 & 04 seri all y .
P ag e 102 System Register for S pecial Funct i on Inpu ts and PW M outpu ts: Registe r Des cripti on Registe r Nu m ber Confi gurati o n Registe r fo r S pe ci a l inpu ts MW 10 Conf igu rat i o n Re.
P ag e 103 Registe r Des cripti on Registe r Nu m ber Singl e Ph as e S pee d Counter S amp lin g T i me Channe l 1 Channe l 2 Hol d V al ue Channe l 1 Channe l 2 Sof t Gat e (Devi ce) Channe l 1 Chan.
P ag e 104 N o "Device/“register" N a me Function 1 M0016 CP U erro r (down) ON at erro r state 2 M0017 I/ O error ON at error state 3 M0018 Progra m erro r (down) ON at erro r state 4 M00.
P ag e 105 W he n COM ports are conf igured as Modbus slaves, the interna l PLC t ag s ar e m apped to the m odbus addresses as gi ve n in th e f ol low in g t able : PLC T ag descript ion Reg .
P ag e 106 7. 2 Mem ory Allocation of XW , YW and MW Me mo r y for XW , YW and MW r e gi s ter s for p art icul ar model is alloc ated by sof twa r e at the t i me of I/O allocation . T he num ber of XW , YW and MW for the p arti c ul ar m odel is as per the t able giv en below: S r .
P ag e 107 Then the array of XW , YW and MW wi l l be as f ollows: X W 0 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 …. 39 9 Allocate d fo r regi st er GP U2 88 ( XW 000 0) GDR2 8 8 (XW 0100) GDD2 8 8 N (XW 0.
P ag e 108 7. 3 Index Mod ification W he n re gi st er s are used as operands of instructions, the m ethod of d irect ly designat ing the regist er address as show n in Exa mp l e 1) bel ow is cal l e d ‘direct addressing’.
P ag e 109 (subst itutes 64 in index register I) (subst itutes the dat a of D0035 in index register J) (subst itutes the r e sul t of ad di ti on in index register K) Note: (1) The index m odi fication is av ail a bl e for R W, T , C and D register s.
P ag e 110 7. 4 Real - time C lock / C alen dar The V200 CPU s are equ i pped wi th the r ea l - ti m e cl ock/c alendar for day of the month, m onth, year , hou r , m i nute, second and day of w eek.
P ag e 111 Mode I/O T i mer Ma i n pr ogram 7. 5 User P rog ram The u ser program is stor ed by eac h program types as show n in the f ol l owi ng di a gr am and is m anaged by uni ts called blocks in each program types.
P ag e 112 I/O T imer Sub#1 Mai n pr ogram 7.5 . 2 Sub -P ro gra m # 1 If the sub- program #1 is programm ed, it is executed once at the beginn ing of t he first scan (bef ore ma i n program exec ution). Therefore, the su b- program #1 ca n be used to set the init ial val u e into the regi st ers .
P ag e 113 7.5 . 5 Subrouti nes In th e prog ra m type ‘Su br outi ne ’ to ta l 25 6 n um ber s of su bro uti ne s ca n b e progr amm ed. Th e su br outi n e is no t an indep enden t pro gr am . It is calle d fr o m othe r pro gra m types ( ma i n progr a m , sub- prog ram, interru p t progra m ) an d fr o m othe r subrouti nes.
P ag e 114 7. 6 Progra mming Language Th e prog r amm in g languag e of th e V20 0 S eri es is ‘ladde r di ag ra m’ . Ladd e r diagra m is a lan gu ag e whi c h compos e s pro - gram using rel a y sym bols as a base in an i m age s im ila r to a h ard - wi r e d r elay sequence.
P ag e 115 7. 7 Pro gram E xecution S equen ce The instructions executio n sequence is s ho wn belo w . (1) The y are exec uted in t he sequence from block 1 through the fi nal bl oc k wh i ch contains the EN D instruction ( or IRE T in a n int errup t pro gram) .
P ag e 116 TROUBLESHO OTING ♦ T roublesho ot in g Pr oc edure ♦ Sel f Diagnosti cs.
P ag e 117 8. 1 T rouble shooting Proce dure CAUT ION 1. Pay special attention during the t r oubl e s hoot i n g to m inim ize the risk of el ectr i cal shock. 2. T urn off power imm ediatel y if the V200 or re lated equ ipment is em itti ng sm oke or odo r .
P ag e 118 8.1 . 1 Powe r Sup ply Ch eck If the PW R (power) LED is not lit after power on, check the fo llowing poi nts. Che ck th e po wer conne c tio n Conne c tio n te rm in al s are co rr ec t. T he ter m ina l screw s ar e no t loo s e. T he ter m ina l blo ck is in s tall e d secu r el y .
P ag e 119 Is the input s tatus c hanged O N/ O FF to the c or r es ponding devi ce ope r at i on Che ck w hether the all o c at i on tabl e is identica l the ac tu al I/O Not 8.
P ag e 120 Is the outpu t s tatus c hanged ON/O FF to the p r og r am exec ution No Che ck the vol ta ge the output te rm i nal and com m on Che ck the vol ta ge at the Exec ute the auto m atic all o c at i on, and c heck the I/O all oc ation t abl e is identi c al to the ac t ual 8.
P ag e 121 8.1 . 6 En v ir onmental Problem If the fol lowing improper operat ions occur in the contro ll ed syst em , check possi ble environm ental factors .
P ag e 122 8. 2 Sel f Diagn ostics ER RO R Mod e :- The ERROR m ode is a shut - dow n m ode as a result of se lf - diagnos i s. T he PL C enters the ERROR m ode if i nterna l trouble is detec ted by sel f - diagnos i s. In thi s mode, program e xec ution is stopped and all o ut put s are switched off.
P ag e 123 No. Eve n t Inf o 1 Inf o 2 Inf o 3 Info 4 Sp eci al Dev ice Mea ning and countermeasures Check at 1 Retentiv e Data Loss Error M W 01_6 In th e pow er - up initia lization, data inv ali di t y of RAM (back - up ar e a ) ha s be e n detec t ed.
P ag e 124 No . Eve nt I nfo 1 Inf o 2 Info 3 Inf o 4 Sp eci al Dev ice Mea ning and countermeasures Check at 6 Scan ti m e over Scan ti me M W 01_2 M W 02_1 The scan t i me has ex ceeded 200 m S ( Defaul t) . (A larm )C orre c t th e program to r educe the scan ti me or u se W DT instruct i on to ext end the che ck ti me .
P ag e 125 N o Device/register N a me Function 1 2 3 4 5 6 7 8 9 1 0 M W 01_0 M W 01_1 M W 01_2 M W 01_5 M W 01_6 MW 01 _ 1 1 M W 01_13 M W 01_14 M W 01_15 M W 02_1 CP U erro r (down) I/ O error Progr.
P ag e 126 Register / Co il T ag N ame Read / Writ e Description S0022 COM 2 faile d node recon nec t c ontr ol Read /w rite If thi s bi t is se t comm uni cation wi t h the fail ed nodes is detected aft er sca n t i me S W 0019 for port2.
P ag e 127 MAINTE NANCE AND C H ECKS ♦ Pr ec aut io n s D uri n g O pe r at i on ♦ Daily Check s ♦ Period ic C heck s ♦ Maintenance Parts.
P ag e 128 9. 1 Precaut ions D uring O perat ion W he n the V200 is in operation, you shou ld pay attention to the fo llowing poi nt s : (1) T he programm ing ca bl e can be plugged or unplugged wh il e the V200 is in operation. W hen you try to do it, do not t ouch the connect or pi ns .
P ag e 129 9. 2 Dail y Checks CAUT ION 1. Pa y sp ecial attention during the m ai ntenanc e wor k to m inim ize the risk of ele ct ric a l shock. 2. T urn off power imm ediatel y if the V20 0 CPU or relat ed equipm ent is emitting sm oke or burning. Operat i on under such sit uation c an cau se fi re or el e ctri c al shock.
P ag e 130 9. 3 Periodic Ch ecks CAUT ION 1. Pa y sp ecial attention during the m ai ntenanc e wor k to m inim ize the risk of ele ct ric a l shock. 2. T urn off power imm ediatel y if the V200 or re lated equ ipment is em itti ng smoke or odo r . Ope r ati on under such s ituation can caus e f i re or ele ctr i cal shock.
P ag e 131 Item Check Cr ite ria Programmin g tool Check that the funct ions of the progr ammin g t oo l ar e n or mal. Moni torin g an d o the r oper ation s ar e available.
TOSHIB A IND UST RIA L PR ODUCT S : • Adju stabl e Speed Dr i ves • Motors • M otor Cont r o ls • PLCs, DCS, & I nstr um entat i on www. toshiba.
An important point after buying a device Toshiba V200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba V200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba V200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba V200 you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba V200 will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba V200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba V200.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba V200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba V200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
