Instruction/ maintenance manual of the product KK-1600 Toshiba
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General Precautions for Installation/Servicing/Maintenance f or the KK-1600 The installation and ser vice should be done b y a qualified ser vice technician.
October 2000 © T OSHIBA TEC 1 KK-1600 CONTENTS CONTENTS 1. SPECIFICA TIONS ....................................................................................................... 1-1 2. OUTLINE ........................................................
October 2000 © T OSHIBA TEC 1 - 1 KK-1600 SPECIFICA TIONS 1. SPECIFICA TIONS T ype of stapling : Flat clinch method No . of sheets stapled : 52g/m 2 paper , 2 sheets to 80g/m 2 paper , 50 sheets 52g/m 2 paper , 2 sheets to 80g/m 2 paper , 48 sheets + 200g/m 2 , 2 sheets P aper thic kness : Max.
October 2000 © T OSHIBA TEC 2 - 1 KK-1600 OUTLINE 2. OUTLINE 2.1 Names of V arious Components STP 02-01-01 STP 02-01-02 STP power code STP staple unit STP staple car tridge STP base STP power lamp.
KK-1600 OUTLINE 2 - 2 October 2000 © T OSHIBA TEC 2.2 La y out of Electrical P arts STP 02-02-01 STP 02-02-02 STP AC adapter STP1 STP LED PW A M1 SW 2 SW1 SEN1 SEN2 STP2.
October 2000 © T OSHIBA TEC 2 - 3 KK-1600 OUTLINE Symbols and functions of various devices Name STPCOV-SW STP cover open switch EMPTY-SW STP staple empty switch PSET-SEN STP paper set sensor HP-SEN S.
KK-1600 OUTLINE 2 - 4 October 2000 © T OSHIBA TEC 2.3 Harness Connection Diagram STP 02-03-01 1 2 1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 AC adapter STP cov er open s witch STP motor STP staple empty s witch STP home position sensor STP paper set sensor STP LED PW A Staple unit STP CONT PW A STP sensor PW A GND 24V 24V CO VER GND CN1 H.
October 2000 © T OSHIBA TEC 2 - 5 KK-1600 OUTLINE 2.4 Board Assemb ly STPL CONTROLLER 4G1–1231 4H10109 02 MADE IN JAPAN JP16 D9 C11 2 J5 1 FU1 J1 D8 2 1 3 JP11 JP12 8 JP14 JP10 Q1 1 J4 3 1 1 7 JP2 .
October 2000 © T OSHIBA TEC 3 - 1 KK-1600 OPERA TIONAL DESCRIPTION 3. OPERA TIONAL DESCRIPTION 3.1 General Description Upon detecting the loading of paper , the STP operates the motor for staple oper ation.
KK-1600 OPERA TIONAL DESCRIPTION 3 - 2 October 2000 © T OSHIBA TEC 3.3 Detection of Abnormal Status • Cover Open/Close Detection The STP cov er open s witch tur ns OFF when the cover is opened. Since the switch is connected to the power supply , the power supply to the STP is cut when the s witch tur ns OFF .
October 2000 © T OSHIBA TEC 3 - 3 KK-1600 OPERA TIONAL DESCRIPTION STP cov er open s witch Copier power ON STP power lamp OFF STP power lamp ON Open Close STP staple empty s witch OK? OK Load paper into STP . (STP paper set sensor ON) STP motor operates to star t stapling.
October 2000 © T OSHIBA TEC 4 - 1 KK-1600 MECHANICAL DESCRIPTION 4. MECHANICAL DESCRIPTION 4.1 Mechanism Drawing 4.2 Staple Operation The staple operation of the STP is perf or med only b y the rotation of the STP motor through the combina- tion of the gears and cams.
October 2000 © T OSHIBA TEC 5 - 1 KK-1600 CIRCUIT DESCRIPTION 5. CIRCUIT DESCRIPTION 5.1 PW A Block Dia gram 5.2 Functional Description The STP operates the stapler through the STP controller PW A. When the pow er of the copier is tur ned on, a pow er supply is also delivered to the STP to enable stapling.
KK-1600 CIRCUIT DESCRIPTION 5 - 2 October 2000 © T OSHIBA TEC 5.3 Signal Description The STP cov er open switch detects the open or close state of the co v er . A micros witch is used f or the s witch. A pow er supply is delivered to the stapler when the co v er is closed, and cut off when open.
October 2000 © T OSHIBA TEC 5 - 3 KK-1600 CIRCUIT DESCRIPTION 5.4 Timing Char ts • Staple operation • Staple operation (When staples have run out during operation) STP paper set sensor STP staple.
KK-1600 CIRCUIT DESCRIPTION 5 - 4 October 2000 © T OSHIBA TEC • Rever se operation (When the motor has loc ked up) • Rever se operation (When the stapler is not at the home position at po wer on .
October 2000 © T OSHIBA TEC 6 - 1 KK-1600 DISASSEMBL Y AND REPLACEMENT 6. DISASSEMBL Y AND REPLA CEMENT [A] STP co ver/STP staple car tridg e 1. Pull STP cov er to release one hook and open STP cov er . Fig. 6-1 2. Release 2 hooks and detach STP cov er .
KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 2 October 2000 © TOSHIBA TEC 4. Release the po wer cab le from the hook of the manual pock et. Fig. 6-6 5. Remov e 2 screws , release 2 hooks, and remo v e stapler . Fig. 6-7 6. Remo v e one screw and detach STP bottom cov er F .
October 2000 © T OSHIBA TEC 6 - 3 KK-1600 DISASSEMBL Y AND REPLACEMENT [C] STP bottom co ver R 1. Remov e stapler . (See Fig. 6-4 to 6-7) 2. Remov e 4 screws and detach STP bottom co ver R. Fig. 6-9 [D] STP staple co ver 1. Detach STP cov er . (See Fig.
KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 4 October 2000 © TOSHIBA TEC [H] STP base sta y assemb l y 1. Remov e stapler . (See Fig. 6-4 to 6-7) 2. Detach STP bottom cov er R. (See Fig. 6-9) 3. Detach A C adapter jac k and the connectors from STP controller PW A (J1/J2/J5).
October 2000 © T OSHIBA TEC 6 - 5 KK-1600 DISASSEMBL Y AND REPLACEMENT 5. Remov e 7 scre ws and remov e STP base sta y assembly . Fig. 6-17 Screw Scre w STP base stay assemb ly 324 [I] STP base 1. Detach STP cov er . (See Fig. 6-1 and 6-2) 2. Remov e STP staple cartr idge.
KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 6 October 2000 © TOSHIBA TEC [K] STP staple unit 1. Remo v e stapler . (See Fig. 6-4 to 6-7) 2. Detach STP bottom co v er R. (See Fig. 6-9) 3. Remo v e STP base sta y assemb ly . (See Fig. 6- 16 and 6-17) 4. Detach the connectors from STP controller PW A (J3/J4) and release 2 clamps.
An important point after buying a device Toshiba KK-1600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Toshiba KK-1600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Toshiba KK-1600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Toshiba KK-1600 you will learn all the available features of the product, as well as information on its operation. The information that you get Toshiba KK-1600 will certainly help you make a decision on the purchase.
If you already are a holder of Toshiba KK-1600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Toshiba KK-1600.
However, one of the most important roles played by the user manual is to help in solving problems with Toshiba KK-1600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Toshiba KK-1600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center