Instruction/ maintenance manual of the product V2 TomTom
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1 ( This owner's manual is advised to be kept in the vehicle at all times ) Passenger Car Business Unit • Mumbai • Pune • Tata Indica - V2 XET XET XET XET XET A LPG A LPG A LPG A LPG A LPG .
2 z Should any question or query exist regarding any aspect of your car , please contact the nearest TATA MOTORS dealers, who will be pleased to assist wherever possible.
3 Dear Customer, Dear Customer, Dear Customer, Dear Customer, Dear Customer, Thank you for selecting T ata Indica V2 XET A LPG - an Eco Friendly car of your choice We welcome you to the world of advanced automotive engineering in a form especially suited to your operating conditions.
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5 VALUE ADDED SERVICE 9 T AKING CARE OF THE ENVIRONMENT 17 We request you to spend a few minutes in going through our environmental concern W ARRANTY 19 INFORMA TION A T A GLANCE 21 • Filling S tati.
6 1-800-209-6688.
7 Congratulations on acquiring the T ata Indica V2 XET A LPG and welcome to the family of T ata Indica car owners. This owner's manual has been prepared to acquaint you with the operation and maintenance of your new T ata Indica V2 XET A LPG and to provide you with import ant safety information and tips for effective driving.
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9 Dear Customer , It is our never ending responsibility and endeavor to ensure that our customer ’s expect ations are fulfilled comprehensively . T o fulfill your vehicle service needs, we recommend.
10 EXTENDED W ARRANTY T ata Motors recommends the purchase of Extended W arranty ,a product of M/s Global Administration Services and United India Insurance. Coverage : Mechanical + Electrical + Emission Benifits : z Insures you against unforeseen break down repair bills.
11 I / We have been explained the T erms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive. I wish to avail / Do not wish to avail extended warranty Customer’s Sign Dealer’s Sign Note : z The 18 / 30 month extended warranty does not follow the 18 month Manufacturer's warranty .
12 IFTEX: T riple action diesel additive : One Additive, multiple benefits z For diesel cars: Iftex System D z For Petrol cars: Iftex System G Benefits: z Cleans injector and fuel system. z Maintains peak engine performance. z Saves diesel / petrol and maintenance cost.
13 Why are Corrosion Protection Waxes necessary? Corrosion is caused by: Water / salt water acid rain & atmospheric fallouts. Critical areas are: Cavities: joints, crevices, spot welds, underbody z Corrosion is the most important factor when we talk about the vehicle life.
14 Engine W ax T reatment : Engine Wax is a beige coloured transparent lacquer coating on the engine compartment. z Corrosion Prevention for the Engine compartment z Neat, clean and New Look to Engine.
15 V ehicle Exterior Enrichment : Why vehicles are painted? z For Corrosion protection of the metal surfaces. z Ease of application from other corrosion protection treatments. z Cheaper than other corrosion protection methods eg.galvanizing, anodizing.
16 V ehicle Interior Enrichment Why protect your new car’s fabric interior ? z Someone will soil your vehicle's fabric carpet or seats. z A significant detractor from your vehicle's resale value. z A permanent stain on your vehicle's interior fabric.
17 T aking care of the Environment T ata Motors is committed to producing cars using environmental friendly technology . A number of features have been incorporated in our passenger cars which are specifically designed to ensure environmental compatibility throughout the life cycle of the car .
18 ENVIRONMENT AL PROTECTION T aking Care of the Environment ¾ As soon as you notice any leakage of oil or fuel in the car we recommend that you get it attended immediately . ¾ Use only recommended brands and grades of lubricants & coolants and clean/uncontaminated fuels.
19 WARRANTY Terms and Conditions We W ARRANT each T ata Indica Xet a LPG car and parts thereof manufactured by us to be free from defect in material and workmanship subject to the following conditions - 1. This warranty shall be for 18 months from the date of sale of the car irrespective of the distance covered.
20 WARRANTY Terms and Conditions head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and consumables like bulbs, fuel filters & oil filters, etc. This warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings.
21 IMPORT ANT : For petrol cars fitted with catalytic converter always use only unleaded petrol with an octane rating not less than RON 87. TRANSAXLE OIL 3.3 Ltrs. For recommended oil grades and change intervals, refer lubricants chart and service schedule Windshield Washer reservior Capacity= 3.
22 INFORMA TION A T A GLANCE Dimension s.
23 INTRODUCTION - LPG • • • • • INTRODUCTION - LPG • • • • • KNOW YOUR INDICA LPG S tarting the engine Fuel (LPG) filling Running on LPG Fuel Selector Switch Shifting the fuel mode.
24 In addition to the full capacity of petrol the Indica Xeta now comes with LPG as additional fuel choice. WHA T IS LPG? LPG or Liquefied Petroleum Gas is a safe and environment friendly fuel. It is a liquid under pressure and turns into gaseous state when exposed to the atmospheric pressure.
25 KNOW YOUR INDICA LPG LPG Fuel Filling Cap ST ARTING THE ENGINE Irrespective of the position of the Selector switch (Petrol or LPG), your car ’s engine will always st arts using petrol by default and switch over to LPG later incase of LPG mode. T o start, turn the ignition “ON” and crank without pressing accelerator pedal.
26 Petrol Mode : Only Red light is ON LPG Mode : Amber light is ON KNOW YOUR INDICA LPG Running on LPG LPG ( Amber) PETROL ( Red ) Green Fuel Selector Switch RUNNING ON LPG A Fuel Selector Switch is provided on the dashboard. By operating this switch you can choose your fuel option for running.
27 KNOW YOUR INDICA LPG Fuelling Modes Sr .No. A pproximate LPG LED indication on Change Equivalent quantity V olume (Litres) Over Switch (COS) of LPG in tank (%) 1 Up to 1 1 Litres Amber Below 25% 2 .
28 DO’S • Always get the car repaired/serviced at the Authorised T A T A Service center only . • Never carry out any repair work on your own or from any other personnel other than from Authorised T A T A Service center .
29 IN CASE OF GAS LEAKAGE : • Do not panic. • The ECU automatically switches-off the LPG supply from the tank. • As a safety precaution, close the manual shut - off valves provided on the ‘Multifunction valve’ located on the LPG tank. Ensure that the tank cover is properly fitted.
30 MANUAL SHUT OFF KNOB / LEVER This knob is used to shut OFF LPG flow & is located on the Multifunction valve, on the Auto LPG T ank. This valve should always be in open position (as per figure), so that there is unrestricted flow of LPG to the engine.
31 KNOW YOUR INDICA LPG Compliance to Motor V ehicle rules Y our car’s LPG t ank needs to be recertified every five years as per CMVR (AIS 24, 25 and 26) Please ensure that it is done by a T A T A Authorised Service Outlet and the new date is engraved on the plate.
32 KNOW YOUR INDICA LPG Location of LPG system component s.
33 BEFORE DRIVING • • • • • CONTROLS • • • • • INSTRUMENT P ANEL • • • • • HEA TING , VENTILA TION & AIR CONDITIONING • • • • • INTERIORS & ACCESSORIES .
34 BEFORE DRIVING Controls.
35 BEFORE DRIVING Controls Keys : Y our car comes with two identical keys. With this key , you can operate 1. Door Locks 2. S teering Lock cum ignition switch 3.T ail gate Lock 4. Glove box It is advisable to keep one of the keys in a safe place for use in case of an emergency .
36 BEFORE DRIVING Controls IN CASE OF EMERGENCY 1) The electirically operated devices (like central locking, power window) may malfunction in the event of flood/fire, due to temporary or permanent damage to the device. Excerise approriate precautions for safety of yourself and other occupants.
37 BEFORE DRIVING Controls Steering lock cum ignition switch : The steering column lock cum ignition switch has the following four positions and is operated with the key . 1. LOCK POSITION - The key can be inserted or taken out only in this position. When the key is removed from the switch, the steering is locked.
38 BEFORE DRIVING Controls The following items are operated/powered without the key in the ignition switch : Hazard warning system, S top lamps, Position lamps, Registration plate lamps, Illumination of A.
39 Combi-switch BEFORE DRIVING Controls FLICK WIPE SPRING RETURN OFF FLASH HIGH BEAM SPRING RETURN DIP BEAM (NORMAL POSITION) HIGH BEAM WIPER ST ALK LIGHT ST ALK LEFT TURN (SIGNAL SELF CANCELLING) OFF RIGHT TURN (SIGNAL SELF CANCELLING) OFF OFF OFF OFF OFF FAST WIPE SLOW WIPE PUSH SWITCH FOR W ASH & WIPE OFF INT .
40 BEFORE DRIVING Controls WIPER CONTROL COMBI-SWITCH LEVER - LEFT Wiper Control Combi-switch Lever - Left A. Wiper 'OFF' position B . Slow Wipe C. Fast Wipe D . Intermittent wipe * E . Pull up for windshield wipe (Flick Wipe Spring Return) F .
41 BEFORE DRIVING Controls Fog lamps : (if fitted) Front and Rear fog lamps can be switched ON/OFF by operating the switch on the Combi-Switch. Front fog lamp : Rotate the switch clockwise to switch 'ON' the fornt fog lamp. Front fog lamps are operative only when the position lamps are switched 'ON'.
42 BEFORE DRIVING Controls 3. Rear windshield wash & wipe ( unlatched switch ): Push and hold the switch knob for the operation of the wash function on the rear windshield glass for rear visibility through glass. The function indicator lights up in green when wash function in 'ON'.
43 Gearshift lever & Shifting pattern : The gearshift lever is mounted on the central console between the two front seats. The gearshift pattern is shown on the gear lever knob. The reverse gear should be engaged only when the car is stationary . W ait for 5 seconds after declutching to ensure smooth engagement of the reverse gear .
44 INSTRUMENT P ANEL BEFORE DRIVING Instrument Panel Engine RPM Meter Speedometer Fuel Gauge T emperature Gauge Indicators* LCD Set Knob Mode Selector Knob * All indicators may not be provided on some clusters.
45 BEFORE DRIVING Instrument Panel Hazard Warning Switch Hazard Warning Switch Hazard Warning Switch Hazard Warning Switch Hazard Warning Switch T urn Signal and Hazard Warning I) T urn Signal : T urn signal lamps can be operated only when the ignition supply is 'ON by using the turn indicator switch on the combiswitch.
46 BEFORE DRIVING Indicators Parking Brake Indicator cum Low Brake Fluid W arning Light When the ignition key is turned to the 'IGN' position, the symbols light up for the following : i ) when the parking brake is applied, and/or i i ) when the brake fluid level in the container is low .
47 Position Lamp Indicator : Symbol lights up when the position lamps are switched 'ON'. Illumination lamps for AC, HV AC or ventilation panel and switch illumination lamps comes 'ON', when the position lamps are 'ON'. Position lamps can be used as parking lamps.
48 Battery Charging Indicator : Symbol lights up when the 'IGN' is turned 'ON' and should go 'OFF' after the engine starts. If it remains 'ON' while the engine is running, it indicates that the battery is not being charged.
49 Speedometer , Main Odometer and T ripmeter (on LCD) : The speedometer indicates the car speed in km/hr . The odometer records the total distance the car has been driven. The tripmeter can be used to measure the distance travelled on each trip or between fuel fillings.
50 BEFORE DRIVING Gauges Intensity Level Indicator Over Speed W arning Indicator The 'SET' knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen tripmeter and varies the intensity level of instrument panel illumination.
51 RPM meter : The meter indicates engine speed in revolutions per minute (rpm) Change gears at appropriate engine rpm and car speed to get optimum fuel economy .
52 BEFORE DRIVING Audio W arning Fuel Gauge : The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, when the needle touches the red band (indicating reserve capacity has been reached.), a visual warning indication (Amber coloured) comes 'ON' indicating the fuel level is low .
53 BEFORE DRIVING Audio W arning / T ail Lamp s Lamps 'ON' Reminder (if installed) An audio warning (beeper) is provided to inform the driver that the headlamps/position lamps are left 'ON'. This comes 'ON' when the driver removes the key and opens the door .
54 BEFORE DRIVING Heating, V entilation & Air Conditioning Air Flow Pattern T owards Windscreen (Defrost) T owards Foot Board Central Air V ents Side Air V ents T owards Foot Board.
55 BEFORE DRIVING Heating, V entilation & Air Conditioning HEA TING , VENTILA TION & AIR CONDITIONING (if installed) A . T emperature Control Knob : The air temperature in the car can be controlled by operating the temperature control knob (A) at the left hand side of the control panel.
56 BEFORE DRIVING Heating, V entilation & Air Conditioning C. Air Direction Control Knob : The air flow can be changed by turning the switch (C) to the desired direction.
57 E. Air Circulation Switch : • In HV AC version to put air circulation mode in recirculation, press switch 'E'. The indicator lamp will show air circulation is in recirculation. T o put vehicle in Fresh mode release switch 'E'.
58 T o achieve quick cooling ef fect, open the windows briefly while you operate the air conditioner , with air circulation switch is in Fresh mode, fan at higher speed and air direction towards 'F ACE'.
59 Quick Heating : All settings as explained before except air circulation switch to recirculation. Once vehicle is heated, switch back to fresh mode. V entilator : The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board.
60 REAR VIEW MIRRORS Door mirrors : Driver side only (alternate) Both sides (if fitted) The rear view mirror is fitted on the door from the outside and can be adjusted by the lever provided inside the door . In some versions the mirrors are provided on both the doors.
61 When not in use keep the sunvisors in their stowed position otherwise they may block the driver's vision. Glove Box : The glove box is located on the dash board in front of the co- driver's seat. The glove box can be locked with the ignition key .
62 BEFORE DRIVING Interiors and Accessories Power Windows : (if installed) Four seperate knobs are provided on the switch to operate the four door window glasses individually and electrically . T o open the door window glass, push the respective knob down.
63 BEFORE DRIVING Interiors and Accessories Power Socket (Deluxe version) Power Socket : (if provided) Power socket is provided on the floor console behind the gear shift lever (for st andard versions). A Plug socket is provided on central facia (for Deluxe versions).
64 BEFORE DRIVING Interiors and Accessories H M Z Rear Ash tray Rear Ash tray Rear Ash tray Rear Ash tray Rear Ash tray Rear Ash T ray : (if fitted) Ash trays are provided on both rear doors for the occupants at the rear . T o open the rear ash tray press the lid, it will rotate outward.
65 BEFORE DRIVING Interiors and Accessories Roof Mounted Interior Light & Reading Lamps : Interior roof light and reading lamps with inbuilt switches are provided on the roof near the rear view mirror .
66 Front Seat s and Seat Adjustment s : Front Seats : Both the driver and co-driver seats are of bucket type to provide maximum riding comfort. Moving the seats forward and backward : T o adjust the seat position, lift the lever under the seat cushion front, then move the seat to the desired position and release the lever .
67 Head-rest : (Adjustable on the front seat & fixed on the rear seat) Head-rests are designed to help reduce the risk of neck injuries in case of accidents. For best protection, adjust the top of the headrest, so that it is in level with one's ears.
68 SOMERSAUL TED POSITION Lugguage space before somersault operation Lugguage space after somersault operation BEFORE DRIVING Interiors and Accessories.
69 BEFORE DRIVING Interiors and Accessories Seat Belt Seat belts have been provided on the front seats (with micro swtich on driver's side for the deluxe model) Always wear seat belts, while driving. Seat belt adjustment : 1. Pull the tongue across your body and insert it into the buckle.
70 1 1 . The belts if required should be repaired, by authorised personnel only . 12. The belts should not be disassembled, if required, authorised personnel only should carry out disassembly and assembly . Do not wear your seat belt over hard or breakable objects in pockets or on your clothing.
71 BEFORE DRIVING Interiors and Accessories Fuel flap opening : The fuel flap is located on the left rear side of the car . The fuel flap can be opened by pulling the opening lever located near the tailgate opening lever and can be locked by simply closing the flap.
72 Load Area Lamp (if installed) A lamp is fitted in the luggage compartment to illuminate the luggage area, when required. T o operate this lamp, a simple ON/OFF switch is provided along with this lamp. For the lamp to come 'ON' with the opening of tailgate, the switch should be in 'ON' position.
73 BEFORE DRIVING Interiors and Accessories 2 2 2 2 2 0 0 0 0 0 1 1 1 1 1 3 3 3 3 3 Headlamp leveling switch (if installed) : A motorised headlamp leveling arrangement with the setting knob at the dash board is provided on the LH side of steering column.
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75 ST ARTING & DRIVING • Opening & closing the bonnet • Check list • Fuel level • Engine oil level • Engine coolant level • Brake fluid level .
76 OPENING & CLOSING THE BONNET Opening : 1. Ensure that the car is in neutral gear with the parking brake applied. 2. Pull the bonnet release lever located under the right hand corner of the dash board.
77 Check Adjust Ensure 1. T yre pressure 1. Front seat 1. Bonnet is fully closed 2 . Coolant level 2 . Rear view mirrors 2. All doors are properly closed 3. Engine oil level 3. Seat belts are fastened 4. Brake fluid level 4. All switches & lamps are 5.
78 Fuel Level : Check fuel level on the gauge in the instrument panel. If the pointer is in the red zone and/or visual low fuel level warning indicator (Amber colour LED) glows. , please ensure fuel filling at the earliest. Avoid driving with fuel at minimum level.
79 Engine Coolant Level : The coolant level is visible through the translucent reservoir . It should be between max. & min. marks. If it seems less, add premixed coolant into the auxiliary tank upto the max. mark. Put the cap back properly . Never remove the filler cap when the engine is hot.
80 ST ARTING & DRIVING St arting & S toppi ng ST ARTING THE ENGINE Before starting the engine : • Apply the parking brake fully . • Ensure that the gear lever is in neutral position. Starting the engine : • Press the clutch pedal & turn the ignition key to 'IGN' position.
81 • Crank the engine. If the engine starts, car may be driven to nearest authorised service outlet, even though "Check Engine" lamp is indicating a malfunction. • In the above condition engine may stall if the accelerator pedal is released back to idle position.
82 ST ARTING & DRIVING Prep aring T o D rive Preparing to Drive : The following checks and adjustments should be carried out before you start driving the car . • Ensure that the windshield, all mirrors, windows and outside lights are clean. Check & adjust rear view mirrors.
83 Gear Shifting : All forward gears being synchronised, provide for easy and effortless gear shif ting. Always remember to press the clutch pedal fully while shifting the gears and also to release the clutch pedal gently . Avoid sudden clutching i.e.
84 INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Y our car's fuel economy is mainly dependent on your style of driving. T o operate your car as economically as possible, use the following driving suggestions. Avoid Excessive Idling : S top the engine and start it again, if you have to wait for more than a minute while you are stopped.
85 ST ST ST ST ST AR AR AR AR AR TING & DRIVING TING & DRIVING TING & DRIVING TING & DRIVING TING & DRIVING Fuel Economy Fuel Economy Fuel Economy Fuel Economy Fuel Economy TIPS RELA TED TO FUEL SYSTEM MAINTENANCE : Basically , the fuel system of the vehicle consists of the following main components : 1.
86 ST ARTING & DRIVING Driving In Adverse Conditions Driving Through Water : • Never venture to drive through water when it flows above the stone guard or above the tyre centre line. • The engine may get seriously damaged if attempts are made to cross through deep water .
87 Driving on a Rainy Day : • Check wiper blades for proper functioning. • Check brakes, steering and windows. • Check tyres for wear and tyre pressure. Worn out tyres are unsafe on wet roads. • Avoid harsh braking and sharp turns. It may cause loss of steering control and lead to the car skidding.
88 ST ARTING & DRIVING Driving In Adverse Conditions T owing the V ehicle : • For towing a car , the best way is to use a wrecker . • Alternatively use a rigid tow bar . • Avoid using a flexible cable or rope as your car may crash into the car towing your car when it stops suddenly .
89 DRIVING SAFETY Seat-Belt Seat-belts are life saving equipment and their use reduces the chance of injury and severity of injury in case of an accident. It is strongly recommended that all the car occupants should always wear the seat-belt, while car is in motion.
90 Side indicators / Hazard warning Ensure that all side indicators/hazard warning lights are always in working condition and they are used when required. Horn Ensure the horn is working properly . Horn provides safety to other road users by alerting your presence.
91 MAINTENANCE POINTS z Engine compartment z Engine compartment lamp z Windshield washer z Air Filter z Engine cooling system z Engine oil and oil filter z Belt tension z Fuel syst.
92 MAINTENANCE POINTS Engine Compartment ENGINE COMP ARTMENT - INDICA LPG 1 Window Washer Fluid container 2 Engine Coolant T ank 3 Brake Fluid Container 4 Engine Oil Filling Cap 5 LPG Regulator 6 LPG .
93 MAINTENANCE & CAR CARE Engine Comp artment Lamp & Windshield W asher ENGINE COMP ARTMENT LAMP : (if fitted) Engine compartment lamp is provided to illuminate the engine compartment. A push - pull type switch is provided to operate the lamp.
94 AIR FIL TER : The air filter element should be periodically cleaned. Replace the air filter element with a new one, if necessary . Always use a genuine air filter element. The air filter is located on the LH side of the engine compartment. Replacement of Air Filter Element : a ) Remove the cover of the air filter , by loosening the screws.
95 ENGINE COOLING SYSTEM : If engine overheating occurs, there could be a fault in the cooling system which may be due to : 1. Insufficient coolant in the cooling system or dirt/scales having accumulated inside the cooling water passages especially in the radiator core.
96 Replacing Engine Coolant : The cooling system should be completely drained and refilled with new coolant at specified intervals 1. T ouch the engine and radiator only after ensuring that they are cold. 2. Remove the auxiliary tank cap. 3. Loosen the drain plug at the bottom of the radiator .
97 Changing of Engine Oil and Oil Filter : Change the oil and oil filter cartridge at specified intervals (Engine oil and oil filter cartridge may be changed earlier if the car is operating in sandy/dusty conditions). Changing of oil and oil filter requires access from underneath the body .
98 MAINTENANCE & CAR CARE Engine Belt T ension Belt T ension : Check the condition of belts on the engine. Examine the edges of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb midway between the pulleys for the alternator belt, power steering pump belt and A.
99 Changing Fuel Filter Element : The fuel filter is transparent and located near the fuel tank (under the body). Inspect and replace the fuel filter at specified intervals.
100 PETROL FUEL FILLING : The fuel filler cap is located on the left rear side of the car . The fuel filler lid can be unlocked by pulling the opening lever located on the out-board side of the driver's seat and locked by simply closing the lid. Remove the fuel filler cap slowly .
101 LPG Fuel Filling Cap LPG FILLING : LPG filler valve is located at the rear on the right hand body side of your car . LPG filling will stop automatically once the LPG tank is filled to 80% of its cap acity . The LPG cylinder capacity of your car is 31 litres.
102 T ransaxle Oil : Checking of Oil Level : 1. Clean the oil level plug and the surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. The oil level must not be below the filler plug. Add oil to bring it to the required level.
103 MAINTENANCE & CAR CARE Clutch & Brakes CLUTCH : Y our car is provided with a single plate dry friction diaphragm type, pre-loaded release bearing clutch which is mechanically actuated by a cable connecting the clutch pedal & the clutch release lever .
104 MAINTENANCE & CAR CARE Clutch & Brakes Front wheel Bleeding Nipple Rear wheel NOTE : V acuum Assist ance : The hydraulic brake system of your car is assisted by a vacuum booster which reduced the effort of driver during braking. In the unlikely event of disruption in supply of vacuum to the booster (e.
105 9. Tighten bleed screw and remove tube. 10 . Replace dust cap on bleed screw . 1 1 . Repeat same procedure on rear right, front right and then rear left. 12 . If bleeding continues without success it means air is being drawn in past the bleed screw threads.
106 Brake Light Switch 4. Adjust brake light switch, gap of 3 mm to be maintained as shown in the fig. after loosening the lock nut on the switch. Tighten the nut after adjustment. This should be done with brake pedal in complete released condition. Do not apply tightening force over the switch body/terminal block as it may damage the switch.
107 MAINTENANCE & CAR CARE Brake Fluid & Power Steering Brake Fluid : Check the level of brake fluid in the brake fluid container . It should be between the Min. and Max. marks. If not, then add brake fluid. Clean the area surrounding the cap before opening the cap.
108 MAINTENANCE & CAR CARE Power Steering Procedure for Oil Filling and Bleeding of Power Steering (Ensure that the Power S teering fluid reservoir is clean before starting any work) 1. Fill the reservoir till it is nearly full, when the system is newly installed otherwise fill up to 'Max' mark on reservoir .
109 6. Once the system is bled properly and free from foaming, there should not be any appreciable change in the oil level in the reservoir , when the engine is started or stopped repeatedly . 7. Now the car is ready to be driven. Final oil level should be upto 'Max' mark of reservoir .
110 MAINTENANCE & CAR CARE Battery Use a proper wrench to loosen and remove cables from the terminals. Always disconnect the negative (-ve) cable first and reconnect it last. Clean the battery terminals with a terminal cleaning tool or wire brush.
111 MAINTENANCE & CAR CARE Battery Connect leads in the order as shown in the sketch : • Do not connect the lead to the negative terminal of the discharged battery . • The connection of the -ve lead point should be as far away from the discharged battery as possible and close to the starter motor on engine/transaxle.
112 MAINTENANCE & CAR CARE Catalytic Converter Catalytic Converter : The catalytic converter is fitted on your car to reduce exhaust pollution. The catalytic converter will quickly heat up after starting to ensure that it operates correctly during the warm up phase of the engine.
113 MAINTENANCE & CAR CARE Spark Plug Ç Ç Ç Ç Ç Parking Warning : Avoid parking the vehicle over inflammable materials, such as dry leaves, grass, etc., as the exhaust system is hot enough to initiate "FIRE". SP ARK PLUG (Petrol Engine) : Spark Plug - Champion / MICO* Spark Plug No.
114 MAINTENANCE & CAR CARE Carbon Canister CARBON CANISTER As petrol evaporates in the fuel tank, hydrocarbons are discharged into the atmosphere. The carbon canister stores these hydrocarbons from the fuel tank.
115 WHEELS & TYRES : Always use only the recommended size of wheel rims & tyres. Use of non-recommended rims and tyres may have an adverse effect on car safety and furthermore could infringe on car regulations.
116 Jack removal procedure : Y our car’s jack is located behind the spare wheel and is mounted on the floor . Y ou can have access to the jack once the spare wheel is removed. T o remove the jack, first unscrew the hook end. While refitting, position the jack below the support rod & screw the jack till it is firmly fitted.
117 MAINTENANCE & CAR CARE Wheels & T yres NOTE : The jack should never be supported on any of the body sheet metal components. This can cause damage to the body .
118 T yres : Check for inflation and condition of your car tyres periodically . Inflation : Check the pressure in the tyres when they are cold. Refer to the tyre information label fitted on the driver side doorpost for correct cold tyre pressure. Recommended T yre Pressures : (with cold tyres) Refer page no.
119 MAINTENANCE & CAR CARE Wheels & T yres Y ou should look for : • Bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. • Cuts, splits or cracks in the side of the tyre. Replace the tyre if you notice this on the fabric or cord.
120 Y our car ’ s LPG system is protected against short circuit / overload by a fuse (15 A) fitted in the fuse box that is located behind the dash board on the right hand side. T o replace a blown fuse : 1. Open fuse box cover . 2. Identify blown fuse from its melted wire.
121 MAINTENANCE & CAR CARE Fuse & It’ s Location.
122 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 1. Engine compartment. 2 . Cabin compartment under dashboard. 3 . Cabin compartment under driver's seat (if installed). LOCA TION OF FUSE BOX & RELA YS Fuses & Relays : The electrical circuits in your car have fuses to protect the wiring from accidental short circuit or sustained overload.
123 Head Lamps : The head lamps are provided with halogen lamps of H4 type with double filament for providing straight ahead illumination of the road for long distance or a dip beam which illuminates the road immediately ahead for short distance visibility .
124 Replace the bulb with a new one of the same type with right orientation in the holder . • Lock the clip, fit the rubber cap and fix the connector . • Switch 'ON' the head lamps and check the lighting. Do not clean or touch the head lamp reflector as it will damage the mirror finish of the surface.
125 MAINTENANCE & CAR CARE Car Care of the finish coat. Polish your car if the finish does not regain its original shine after using wax. Cleaning of Carpets : V acuum clean the carpet regularly to remove dirt. Dirt will make the carpet wear out faster .
126 MAINTENANCE & CAR CARE Car Care Cleaning of Windows, Front & Rear Glass : Clean the windows inside and outside with commercially available glass cleaners. This will remove the haze that builds up on the inside of windows. Use a soft cloth or paper towels to clean all glass and plastic surfaces.
127 FOLLOWING GUIDELINES WILL HELP YOU TO BETTER PROTECT YOUR CAR FROM CORROSION PROPER CLEANING : In order to protect your car from corrosion it is recommended that you wash your car thoroughly and frequently in case : 1 . There is an heavy accumulation of dirt and mud especially on the underbody .
128 MAINTENANCE & CAR CARE Car Care W AXING : W axing and polishing is recommended to maintain the gloss and wet-look appearance of your paint finish. 1. Use a good quality polish and wax for your car . 2. Re-wax your car when the water does not slip off the surface and collects over the surface in patches.
129 • • • • • ENGINE • • • • • CLUTCH • • • • • TRANSAXLE • • • • • BRAKES • • • • • STEERING SYSTEM • • • • • ELECTRICAL • • • • .
130 EMERGENCY SERVICE TIPS Engine These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency . In normal cases the problems should be attended to in an Authorised Service outlet by following the rep air procedures given in the Workshop Manual.
131 SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE T AKEN 3. Poor pickup Accelerator cable loose • Get it adjusted correctly Air in the fuel system • Remove the air Clogged fuel filter • C.
132 EMERGENCY SERVICE TIPS Engine, Clutch & T ransaxle SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE T AKEN 9. Check engine lamp continues Some faults are detected by the • Get the vehicle checked and to glow , even af ter start fuel injection & ignition system rectified at Authorised Workshop CLUTCH 1.
133 SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE T AKEN Damaged clutch pressure plate • Replace clutch cover/disc Worn synchrocones • Replace Worn dog teeth on sleeve or gear • Replace sleeve or gear Distorted shift shaft/Linkages • Replace 3 .
134 SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE T AKEN One side brake pipe clogged • Get the brake line cleaned Defective tandem master cylinder • Rectify/Replace tandem master cylinder 3. Brake Squeal Defective brake lining • Replace Glazed lining • Clean or replace lining Loose rivets.
135 EMERGENCY SERVICE TIPS Electrical/Suspension SR. NO. PROBLEM OBSER VED PROBABLE CAUSE ACTION TO BE T AKEN ELECTRICAL 1. Battery charge & engine oil Battery terminal loose or • Check connecti.
136 EMERGENCY SERVICE TIPS Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE T AKEN Wobbly wheel or tyre • Replace wheel or tyre Defective tyre • Replace tyre Hub play not proper • Adjust hub play Brake grabbing • Check and rectify Excessive braking • Modify driving habit 2.
137 • • • • • AGGREGA TE NUMBERS • • • • • FUEL, COOLANTS & LUBRICANTS • • • • • TECHNICAL SPECIFICA TIONS • • • • • SERVICE SCHEDULE • • • • • CA.
138 LOCA TION OF AGGREGA TE NUMBERS IMPORT ANT INFORMA TION Aggregate Numbers Chassis Number Plate Engine Number Chassis Number Plate T ransaxle Number.
139 IMPORT ANT INFORMA TION Fuel, Coolants & Lubricant s Filler Neck For Unleaded Petrol V ersion Small Dia. Filler Hole V ehicles with cat alytic converter : Unleaded regular grade petrol conforming to IS 2796-1994/ DIN 51607 (or equivalent) and RON not less than 87 is recommended to be used as fuel.
140 Brand names : As per chart given in the manual. T ransaxle : Use recommended brand of EP 80 gear oil. Grease for axle bearings : Lithium base grease IPOL IPLEX LC Grease 2 Brake fluid : IS 8654/DO.
141 IMPORT ANT INFORMA TION Fuel, Lubricant s & Coolants PLEASE USE ONL Y GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING COA TS, WINDSCREEN SEALANT , ADHESIVES & FUEL ADDITIVES BRANDED BY T A T A MOTORS FOR OPTIMUM PERFORMANCE OF YOUR T A T A INDICA LPG .
142 2. CLUTCH T y pe : Single plate dry friction diaphragm type Outside diameter : 190 mm of clutch lining Friction area : 285 sq.cm. 3 . TRANSAXLE : Front wheel drive through constant velocity joints. Model : T A65-5 / 4.06 with overdrive T y pe : Synchromesh on all forward gears.
143 Gear Shift : Floor mounted with International "H" pattern, with Fifth and Reverse inline. with interlock to prevent accidental engagement from 5th to reverse 4. REAR AXLE : Non driven axle Independently suspended 5. SUSPENSION Front : Independent, Lower wishbone, McPherson S trut type.
144 12. PERFORMANCE (kmph) Max. speed at rated : 140 (PETROL mode) GVW 135 (LPG mode) 13. MAIN CHASSIS DIMENSIONS AS PER ISO:612 IN MM (Nominal) TOLERANCES AS PER INTEREUROPE STVZO Wheel base : 2400 T rack front : 1400 T rack rear : 1380 Front Overhang : 785 Rear Overhang : 490 Overall length : 3675 Max.
145 14. WEIGHT (kg) (TOLERANCE AS PER EEC 92/21) Complete V ehicle For GL 1045 kerb weight as per For GLE 1060 ISO : 1 176 (with For GLS 1065 sparewheel and tools ) For GLG/GLX 1070 Gross vwhicle weight For GL 1445 For GLE 1460 For GLS 1465 For GLG/GLX 1470 Pay load For all 4 00 15.
146 IMPORT ANT INFORMA TION Service Schedule Service Instructions The T ata Indica has been manufactured to give you economical and trouble free performance. T o achieve this please follow the instructions as stated. Y our Car is entitled to four free services (labour only).
147 IMPORT ANT INFORMA TION Service Schedule SR. NO. OPERA TION FREQUENCY IN km GENERAL 1. Wash the vehicle & clean condenser fins Every Service z zzzzzz z z zz 2.
148 IMPORT ANT INFORMA TION Service Schedule SR. NO. OPERA TION FREQUENCY IN km ENGINE ( PETROL SYSTEM) 1. Clean air filter element ( more frequently for vehicle operating as T AXI ) 10000 zzzzzz z z zz 2. Change engine oil and oil filter ( 10000 km OR 12 months whichever is earlier) 10000 zzzzzz z z zz 3.
149 IMPORT ANT INFORMA TION Service Schedule SR. NO. OPERA TION FREQUENCY IN km ELECTRICAL 1. Check specific gravity of battery electrolyte (10000 kmOR Every 6 months) 10000 zzzzzz z z zz 2.
150 IMPORT ANT INFORMA TION Service Schedule Fuel filled Fuel consumption Remarks / Complaints Km. reading Date.
151 IMPORT ANT INFORMA TION Service Schedule Fuel filled Fuel consumption Remarks / Complaints Km. reading Date.
152 IMPORT ANT INFORMA TION Record of Services Performed * Labour free, material chargeable * Labour free, material chargeable * Labour free, material chargeable * Labour free, material chargeable * Labour free, material chargeable Recommended Date Odometer Repair Servicing Service reading Order Dealer's km.
153 Record of W arranty repairs carried out Chassis No._____________________ Repair Order No. Particulars of Repair Servicing Dealer's Signature & Stamp Odometer reading (km) Date.
154 Record of W arranty repairs carried out Chassis No._____________________ Repair Order No. Particulars of Repair Servicing Dealer's Signature & Stamp Odometer reading (km) Date.
155 LIST OF LPG FILLING ST A TION.
156 6 . Hindustan Petroleum Corporation Ltd. (HPCL)Dealer: Kamal LubesMIDC, Butibori, Nagpur 7 . V anaz Engineers Limited.Dealer: T ranswell Automall Plot no. 35 A, Babulban, Old Bagadganj Road, Nagpur - 440 008 Phone: 0712-2708439 / 3268439 / 982301 1639 8.
157 18. Bharat Petroleum Corporation Ltd. (BPCL) Auro Petroleum305, Sion Trombay Road, Nr Diamond Garden, Chembur , Mumbai- 400 071 Phone: 022-25575337 19. Bharat Petroleum Corporation Ltd. (BPCL) Famous AutoSwami Vivekanand Road, Kapadia Baug, Plot No.
158 Y avatmal 3 8 . Reliance Industries Ltd. (RIL), 54/1, Pobaru Layout, Pandharawada Road, Y avatmal Phone: 07232-329365 Nasik 39. Bharat Petroleum Corporation Ltd. (BPCL) Cidco T aj 4 0. Reliance Industries Ltd. (RIL) Nasik-VI Survey no. 207/6C/7, Plot no.
159 6 0. Hindustan Petroleum Corporation Ltd. (HPCL)Subham Auto, Plot no. 8, Sector -4A,Koperkhairane, Navi Mumbai Phone: 022-27552175 / 56161285 6 1. Hindustan Petroleum Corporation Ltd. (HPCL)Shree Om Sai Auto Care S tation, P/130, TTC, MIDC Village-Digha, Navi Mumbai- 400 708 Phone: 022-25401998 / 25397618 6 2.
160 Ahmedabad 7 9 . Indian Oil Corporation Ltd.(IOCL) Dhanalxmi PetroleumNear Sanghvi High School, Vijaynagar Phone: 079-27456878 8 0 . Hindustan Petroleum Corporation Ltd.(HPCL) HP Auto Care Centre, T & E S tation, Bodakdev , Near Satyagrah Chhavani, Bodakdev , Ahmedabad 81.
161 Ankleshwar 101. Reliance Industries Ltd. (RIL)Gujarat Cable Company Compound, Old NH 8, Ankleshwar Phone: 02646-320777 Surendranagar 102. Indian Oil Corporation Ltd. (IOCL) Servo Point, 105 A, GIDC, Wadhwan City Phone: 02752-241 140 Rajkot 103. V anaz Engineers Limited.
162 Sabarkhantha 1 1 9 . V anaz Engineers Limited.Tirup ati Petroleum, Ambiliyar , Ahemdabad St ate Highway , Bayad, Dist - Sabarkantha Phone: 91-9426013692 / 9825590436 120. V anaz Engineers Limited. Patang Auto LPG Pump, Plot no. 140/3, Sapawada T al Idar , Dist.
163 Nileshwar 140. Indian Oil Corporation Ltd. (IOCL) NGM Prabhu, NH-17, Nileshwar Phone: 0467-2280636 / 9447090636 Perumthuruthy 141. Indian Oil Corporation Ltd. (IOCL) J & J Auto FuelsMC Road, Perumthuruthy , P .O. Thiruvalla, Dist. Pathanmthitta Phone: 0469-2645850 / 9847031646 Harippad 142.
164 Cherthala 163. Auto Gas Energy India Ltd. Kumaragom Road, Cherthala. Thriprayar 164. Auto Gas Energy India Ltd. Thrissur Road, Thriprayar Nilambur 165. Auto Gas Energy India Ltd.CNG Road Oachira 166. Indian Oil Corporation Ltd. (IOCL) Paranrdhmam Petroleum Oachira Phone: 0476-2690757 / 9447206918 Perumpilavu 167.
165 Chennai 186. Bharat Petroleum Corporation Ltd. (BPCL)COCO MKB Nagar Kasturi AgenciesUnit II, Plot No.3 74, West Avenue, MKB Nagar , Vyasarp adi, Chennai- 600 039 Phone: 25517444 / 25513536 187. Bharat Petroleum Corporation Ltd. (BPCL)DS Rajammal Agencies, 10,1 1, 12 Manall Road, Korukkupet Phone: 044-25923700 188.
166 204. Bharat Petroleum Corporation Ltd. (BPCL)Sridevi Enterprises, 639, MTH Road, Avadi, Phone: 044-26380585 205. Bharat Petroleum Corporation Ltd. (BPCL)MCLOA24 B, Anna Salai, Saidapet Phone: 044-22353599 206. Bharat Petroleum Corporation Ltd. (BPCL)Shanmuga Sundaram219,GST Road,T ambaram Sanitorium, Chrompet Phone: 044-22402173 207.
167 Shimoga 233. Indian Oil Corporation Ltd. (IOCL) Bhargavi Motor Fuels Sagar Road, Shimoga-577 204 Phone: 250888 / 250999 / 9844090888 Puttur 234. Elf Gas India Ltd.Puttur Petroproducts Nehru Nagar , Puttur - 574 203 Phone: 08251-236105 / 236106 Bangalore 235.
168 2 5 8 Bharat Petroleum Corporation Ltd. (BPCL)COCO BP-6, No. 17, Ward no. 76, Richmond T own, Hosur Road Phone: 25572499 / 9 / 845542989 259. Bharat Petroleum Corporation Ltd.(BPCL)Gokula Service S tation, Old Madras Road, Doorvaninagar Phone: 080-28510402 / 2851 1 172 260.
169 290. Indian Oil Corporation Ltd. (IOCL),Queens Road S/S tn.Near V asant Vihar Bus Depot, Outer Ring Road Phone: 01 1-26146202 291. Indian Oil Corporation Ltd. (IOCL) Khyber Service S tation.Opp.Gurudwara, Moti Bagh, Outer Ring Road Phone: 01 1-24677937 / 981 152225 292.
170 305. Company: Bharat Petroleum Corporation Ltd. (BPCL) Kishan Service S tation, S.No. 385, D.No. 41-1/ABC, Moulali Village, Malkajgiri Mandal, Rangareddy Dist. Phone: 27140570 / 9393033694 306. Bharat Petroleum Corporation Ltd. (BPCL) V amsi Fuel Point, Near Bapu Ghat, Lungar House, Hyderabad Phone: 040-2351 1332 307.
171 Vijayanagram 325. Hindustan Petroleum Corporation Ltd. (HPCL M.Eashwar Rao HPCL Dealer , NH- 5, Maharajulapeta, Rajapulova Post, Dist. Vijayanagram Phone: 9989922799 Warangal 326. V anaz Engineers Limited.Sri V ankata Sai Enterprises, Survey no. 176/1, Hunter Road, Shayampeth, Opp.
172 351. V anaz Engineers Limited, Agrawal Auto LPG Services, P .H.No.- 8, NH-84 & 85, Mouza Parasada, PO 23, Dist. Bilaspur , Khapari, Durg Phone: 0788-5013261 / 9229522200 Jabalpur 352. V anaz Engineers Limited, Sanmitra Auto LPG Services, Village Khasra no 77/1, Set no 360/230, Tilwara Ghat, Dist Jabalpur Phone: 9827258690 Indore 353.
173 LIST OF LPG FILLING ST A TIONS 377. Indian Oil Corporation Ltd. (IOCL) Shahid J P Y adav , Subhash Nagar Phone: 0141-2280971 378. Indian Oil Corporation Ltd (IOCL)Shahid Bhagwan Singh Filling S tation, Heera Path, Sector 6, Masarovar , Jaipur Phone: 0141-2783754 379.
174 LIST OF LPG FILLING ST A TIONS Kota 384. Reliance Industries Ltd. (RIL), Jhalwar Road, Before Anantpur Circle, Kota - 324 005 Phone: 0744-6451289 385.
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