Instruction/ maintenance manual of the product OT-2 Teledyne
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i Teledyne Analytical Instruments Model OT -2 System OPERA TING INSTRUCTIONS FOR Model O T -2 Oxygen T ransmitter System P/N: M71265 ECO: #99-0000 10/21/1999 HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM. PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
Teledyne Analytical Instruments ii Model OT -2 System Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored .
iii Teledyne Analytical Instruments Model OT -2 System T a ble of Contents 1 Introduction 1.1 Ove r view ........................................................................ 1- 1 1.2 F eatures ......................................................
Teledyne Analytical Instruments iv Model OT -2 System Appendix Specif ications ........................................................................ A-1 Recommended Spare Parts List .......................................... A-2 Drawing List ......
1-1 Teledyne Analytical Instruments Model OT-2 System Introduction 1 Introduction 1.1 Overview The Teledyne Analytical Instruments Model OT-2 System is designed to accurately monitor the oxygen content in a wide variety of gases at the ppm level.
Teledyne Analytical Instruments 1 Introduction Model OT-2 System 1-2 • Accurate (±2% of full scale at constant temperature on 100 ppm, or 1000 ppm scale; ±1 ppm on 0 – 10 ppm scale at constant t.
1-3 Teledyne Analytical Instruments Model OT-2 System Introduction 1 1.4 Operator Interface The OT-2 System is housed in a rugged metal NEMA-4 case with the display visible from the front and the controls accessible from inside the front door. See Figure 1-1.
Teledyne Analytical Instruments 1 Introduction Model OT-2 System 1-4.
2-1 Teledyne Analytical Instruments Model OT-2 System Operational Theory 2 2. 1 Introduction The OT-2 System is composed of three subsystems: 1 . Micro-Fuel Cell Sensor 2 .
Teledyne Analytical Instruments 2-2 2 Operational Theory Model OT-2 System 2. 2 Micro-Fuel Cell Sensor 2.2.1 Principles of Operation The oxygen sensor used in the Model OT-2 System is a Micro- fuel Cell designed and manufactured by Analytical Instruments.
2-3 Teledyne Analytical Instruments Model OT-2 System Operational Theory 2 Refer to Figure 2-2, Cross Section of a Micro-Fuel Cell , which illustrates the following internal description. Figure 2-2. Cross Section of a Micro-Fuel Cell (not to scale) At the top end of the cell is a diffusion membrane of Teflon.
Teledyne Analytical Instruments 2-4 2 Operational Theory Model OT-2 System Warning:The sensor used in the Model OT-2 System uses electro- lytes which contain substances that are harmful if touched, swallowed, or inhaled. Avoid contact with ANY fluid or powder in or around the unit.
2-5 Teledyne Analytical Instruments Model OT-2 System Operational Theory 2 2.2.4 The Effect of Pressure The Micro-Fuel Cell responds to the partial pressure of oxygen present inside the cell holder. By design, the total gas pressure inside the cell holder is kept approximately the same as the atmospheric pressure.
Teledyne Analytical Instruments 2-6 2 Operational Theory Model OT-2 System 2.2.5 Calibration Characteristics Given that the total pressure of the sample gas on the surface of the Micro-Fuel Cell input.
2-7 Teledyne Analytical Instruments Model OT-2 System Operational Theory 2 2. 3 Electronics and Signal Processing The OT-2 circuitry consists of three stages: an input stage, a temperature compensation/gain stage and an output stage.
Teledyne Analytical Instruments 2-8 2 Operational Theory Model OT-2 System 2. 6 Sample System The system consists of a shut off valve, particulate filter, pres- sure regulator, scrubber, calibration s.
2-9 Teledyne Analytical Instruments Model OT-2 System Operational Theory 2 Figure 2-5 Piping Layout Figure 2-5 is the Piping Layout of the sampling system. In the standard instrument, calibration gases (zero and span) are con- nected directly to the Span Gas In port by teeing to the port with appropriate valves.
Teledyne Analytical Instruments 2-10 2 Operational Theory Model OT-2 System.
Model OT-2 System Operation 3 3-1 Teledyne Analytical Instruments Operation Operation of the Model OT-2 System involves installing the unit, making appropriate sample gas connections, and calibration. 3.1 Installation WARNING: Safe operation of the system requires the user to properly ground the system, install the wiring and power the transmitter.
3 Operation Model OT-2 System 3-2 Teledyne Analytical Instruments 3.1.2 Mo unting the Analyzer The OT-2 System is designed for bulkhead mounting. Figure 3-1 is an illustration of the OT-2 System and mounting hole dimensions. There are four mounting holes — one in each of the inside corners of the rigid enclosure.
Model OT-2 System Operation 3 3-3 Teledyne Analytical Instruments All operator controls are located inside the system enclosure, which is hinged on the left edge and provides easy access to the transmitter, sensor and cell block inside the instrument.
3 Operation Model OT-2 System 3-4 Teledyne Analytical Instruments To connect gas lines to the Model OT-2 System: 1 . Insert the tube into the tube fitting, and finger-tighten the nut until the tubing cannot be rotated freely, by hand, in the fitting. (This may require an additional 1/8 turn beyond finger-tight.
Model OT-2 System Operation 3 3-5 Teledyne Analytical Instruments Figure 3-3 Front View of Transmitter System Power Requirements: The Model OT-2 System requires a 12 VDC (nominal), reverse polarity protected power source. Observe good wiring practices.
3 Operation Model OT-2 System 3-6 Teledyne Analytical Instruments 3 . 2 Installing the Micro-Fuel Cell The Micro-Fuel Cell is not installed in the cell block when the instrument is shipped.
Model OT-2 System Operation 3 3-7 Teledyne Analytical Instruments The span gas cylinder must be equipped with a pressure regulator with a metallic diaphragm. The regulator should be set to approximately 3-5 psig. Rotate the selector valve (a) to the span position and observe the flow meter (b) which should indicate a flow of about 0.
3 Operation Model OT-2 System 3-8 Teledyne Analytical Instruments NOTE: This procedure is more critical on the 0-10 ppm range and less critical on the 0-100 or 0-1000 ppm range. 3.3.2 Setting the Span Pot 1. Switch the system from zero gas to span gas and allow time for stabilization.
Model OT-2 System Operation 3 3-9 Teledyne Analytical Instruments 3.3.3 H 2 S Scrubber The life expectancy of the stainless steel H 2 S scrubber, in- cluded in this system, is determined by the amount of H 2 S passing through it. With the maximum concentration of 200 PPM H 2 S and a flow rate of 0.
3 Operation Model OT-2 System 3-10 Teledyne Analytical Instruments.
4-1 Teledyne Analytical Instruments Model OT-2 System Maintenance 4 Maintenance 4. 1 Routine Maintenance Aside from normal cleaning and checking for leaks at the gas connections, routine maintenance includes servicing the filter, the scrubber, installing replacement Micro-Fuel cells and recalibration.
Teledyne Analytical Instruments 4-2 4 Maintenance 4 Maintenance 4 Maintenance 4 Maintenance 4 Maintenance Model OT-2 System To replace the cell: Figure 4-1 1 . Open the enclosure door. 2 . Undo the velcro straps. 3 . Remove the insulation. 4 . The cell block is located in the center of the unit.
4-3 Teledyne Analytical Instruments Model OT-2 System Maintenance 4 4 . Place the new cell on the cap with the sensing surface face down and the gold contact rings up. 5 . Position the cell and cap so that the cell is inside the cell block. Press up on the cap and rotate.
Teledyne Analytical Instruments 4-4 4 Maintenance 4 Maintenance 4 Maintenance 4 Maintenance 4 Maintenance Model OT-2 System.
A-1 Teledyne Analytical Instruments Model OT-2 System Appendix Appendix Specifications: System Enclosure: NEMA 4 Rated, bulkhead mounted Power Requirements: 9-16 VDC and 16-275mA. Ranges: 0 – 10ppm and 0 – 100ppm Oxygen or 0-100 ppm and 0-1000 ppm O 2 .
Teledyne Analytical Instruments A-2 Appendix Appendix Appendix Appendix Appendix Model OT-2 System Recommended Spare Parts List Qty. Part Number Description 1 C71345A & C71345B Cell Block Insulati.
A-3 Teledyne Analytical Instruments Model OT-2 System Appendix Material Safety Data Sheet Material Safety Data Sheet Material Safety Data Sheet Material Safety Data Sheet Material Safety Data Sheet Se.
Teledyne Analytical Instruments A-4 Appendix Appendix Appendix Appendix Appendix Model OT-2 System Section III – Physical Hazards Primary route of entry: Ingestion, eye/skin contact Exposure limits: OSHA PEL: .05 mg./cu.m. (Pb) ACGIH TLV: 2 mg./cu.m.
A-5 Teledyne Analytical Instruments Model OT-2 System Appendix NO TE : The oxygen sensors are sealed, and under normal circumstances, the contents of the sensors do not present a health hazard. The following information is given as a guide in the event that a cell leaks.
Teledyne Analytical Instruments A-6 Appendix Appendix Appendix Appendix Appendix Model OT-2 System.
An important point after buying a device Teledyne OT-2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne OT-2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne OT-2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne OT-2 you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne OT-2 will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne OT-2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne OT-2.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne OT-2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne OT-2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
