Teledyne 9060Z Oxygen Equipment manual

Summary of contents each page of manual

Page 1

 TELEDYNE  ANALYTICAL  INSTRUMENTS   Oxygen  Transmitter  Model  9060Z  Technical  Manual      .
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Model  9060Z  Manual   2     TABLE  OF  CONTENTS  TABLE  OF  CONTENTS.............. ...................................... .......................................................  1 1.  IMPORTANT  NOTICES.
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Model  9060Z  Manual   3    5.3  KEYPAD.............. ...................................... ................... ................ ................. ................  28 5.3.1  Keypad  in  RUN  mode  .......
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Model  9060Z  Manual   4    8.1  FUNCTION  SUMMARY  TABLE  ................ ...................................... ................................  42 8.2  CALIBRATION  MODE  FUNCTIONS  .............
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Model  9060Z  Manual   5     Copyright  TELEDYNE  ANALYTICAL  INSTRUMENTS  —  2012  This  manual  describes  the  transmitter  firmware  version  1.
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Model  9060Z  Manual   6                             Important  Notice  Regarding  9060 P.
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Model  9060Z  Manual   7     1. IMPORTANT  NOTICES  This  manual  is  intended  as  a  supplement  to  the  9060Z  Operators  Manual.
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Model  9060Z  Manual   8    2.  INTRODUCTION  2.1  9060Z  TRANSMITTER  The  Teledyne  Analytical  Instruments  9060Z  oxygen  transmitter  i.
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Model  9060Z  Manual   9    Teledyne  Analytical  Instruments  series  9060H  oxygen  probes  and  sensors  employ  state ‐ of ‐ the ‐ art �.
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Model  9060Z  Manual   10    Caution,  risk  of  danger.  See  additional  information  in  the  manual.
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Model  9060Z  Manual   11    Probe  insertion  length  (from  process  end  of  mounting  thread  to  probe  sensing  tip.
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Model  9060Z  Manual   12     3.1.4  OXYGEN  PROBE  MODEL  SELECTION  GUIDE  Heated  probes ‐ temperature  range  0 ‐ 900°C  (1650°F).
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Model  9060Z  Manual   13      Unheated  probes  for  clean  gases ‐ temper atur e  range  700 ‐ 1400°C  (1290 ‐ 2550°F).      *Note:  (2)  A  standard  oxygen  probe  for  carburising  furnaces,  has  a  253  MA  sheath.
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Model  9060Z  Manual   14     3.2  OPERATIONAL  SPECIFICATIONS  Range  of  outputs:  Function    Minimum Maximum  Linear  oxygen  #1    0  to  1%    0  to  100%  (**)  Very  low  oxygen  #1    0  to  0.
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Model  9060Z  Manual   15    The  oxygen  deficiency  output  can  be  used  in  the  same  way  as  a  combustibles  analyzer  to  signal  the  extent  of  reducing  conditions  of  combustion  processes.
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Model  9060Z  Manual   16    Probes  can  be  mounted  at  any  angle.  However,  if  the  probe  is  to  be  mounted  on  a  vertical  duct  wall,  it  is  better  to  angle  the  probe  (approx.
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Model  9060Z  Manual   17    4.3  INSTALLING  THE  AUXILIARY  THERMOCOUPLE  Weld  a  1/2  inch  BSP  mounting  socket  to  the  flue  within  about  300  mm  (12”),  and  upstream  of  the  oxygen  probe.
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Model  9060Z  Manual   18    Connection  Diagram  for  9060Z  Transmitter  and  one  or  two  9060H  Heated  Sensors .
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Model  9060Z  Manual   19    Connection  Diagram  for  9060Z  Transmitter  and  one  or  two  9060UL/UH  Unheated  Probes  .
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Model  9060Z  Manual   20    • The  mains  power  must  be  either  100/110VAC  or  220/240VAC  with  a  mains  frequency  of  50 �.
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Model  9060Z  Manual   21     Connection  of  Probe  Cable  for  Unheated  Probes  Models  9060UL/UH.   Connection  of  Probe  Cable  for  Heated  Probes  Model  9060H  .
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Model  9060Z  Manual   22    4.8  CONNECTING  THE  AUXILIARY  THER MOCOUPLE  (OPTIONAL)  For  9060H  heated  probes,  the  auxiliary  thermo.
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Model  9060Z  Manual   23    The  on ‐ line  auto  purge  and  calibration  check  system  is  optional.  For  details  on  its  operation  see  chapters  4.24,  4.25  and  chapter  11.
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Model  9060Z  Manual   24    network  line  from  the  transmitters  is  taken  from  the  middle  of  the  transmitter  network  string,  a  terminating  resistor  should  be  enabled  with  LK3  at  each  end  of  the  network  line.
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Model  9060Z  Manual   25    high  impedance  alarm,  ‘Probe  1  (2)  High  Impedance’,  is  not  active.  The  actual  impedance  can  be  displayed  on  the  lower  line.
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Model  9060Z  Manual   26    downwards  with  the  filter  removed.  Probes  can  also  be  mounted  horizontally  with  no  filter  with  some  dusts.  An  occasional  automatic  back  purge  is  helpful  in  this  case.
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Model  9060Z  Manual   27    5.  DISPLAY  AND  KEYPAD  Operator  interaction  with  the  oxygen  transmitter  is  done  through  a  graphical  display  and  8  keys  on  the  front  of  the  case.
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Model  9060Z  Manual   28     5.2  OXYGEN  DISPLAY  UNITS  The  measured  oxygen  content  displayed  on  the  top  line  of  the �.
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Model  9060Z  Manual   29    SETUP  /  RUN  key  Pressing  this  key  will  put  the  transmitter  into  one  of  the  menu ‐ driven  SETUP,  C OMMISSIONING  or  CALIBRATION  modes  (see  chapters  6,  7  and  8  for  details).
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Model  9060Z  Manual   30    FUNCTION  up  and  FUNCTION  down  keys  These  two  keys  allow  for  the  selection  of  the  setup  function.
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Model  9060Z  Manual   31    6.  SETUP  MODE  The  SETUP  mode  is  mode  is  accessed  by  pressing  the  SETUP  key  momentarily  so  the  words  ‘Setup  Mode’  appear  at  the  bottom  of  the  display.
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Model  9060Z  Manual   32    6.3  SETUP  MODE  FUNCTIONS   6.3.1  Probe  1  Offset  Each  Teledyne  Analytical  Instruments  probe  ha.
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Model  9060Z  Manual   33      NOTE:  An  asterisk  (*)  on  the  end  of  the  line  identifies  the  ite m  is  enabled  by  default  after  a  COLD ‐ START.  6.
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Model  9060Z  Manual   34    7.  COMMISSIONING  MODE  This  chapter  describes  the  functions  available  when  the  COMMISSIONING  mode  is  entered  on  the  transmitter.
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Model  9060Z  Manual   35     .
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Model  9060Z  Manual   36    7.2  COMMISSIONING  MODE  FUNCTIONS  7.2.1  Internal  Date  /  Time  The  date  and  time  are  used  .
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Model  9060Z  Manual   37     The  zero  and  span  of  the  selected  output  are  set  in  the  following  two  menus  (functions  11&12  and  14&15).
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Model  9060Z  Manual   38    7.2.8  Flue  Pressure  Units  and  Value  The  9060Z  transmitter  is  capable  of  fixed  or  variable  input  pressure  compensation  in  the  calculation  of  oxygen  from ‐ 1  Atm  to  +3  Atm.
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Model  9060Z  Manual   39    7.2.16  Solenoid  1  &  2  Post  Freeze  Duration  of  time  the  transmitter  waits  before  resuming  live  readings  following  a  gas  calibration  or  purge  event.
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Model  9060Z  Manual   40    All  of  the  items  in  this  list  are  selected  as  the  default  setting.
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Model  9060Z  Manual   41    7.2.25  Communications  Port  Options  The  9060Z  transmitter  has  a  serial  communications  port  available  at  terminals  18  to  22.
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Model  9060Z  Manual   42    8.  CALIBRATION  MODE  This  chapter  describes  the  functions  available  when  the  CALIBRATION  mode  is  selected  on  the  transmitter.
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Model  9060Z  Manual   43    8.2  CALIBRATION  MODE  FUNCTIONS  8.2.1  REFERENCE  VOLTAGES  The  calibration  of  the  analogue  inputs  is  based  on  the  voltage  of  a  temper ature  compensated  voltage  reference  integrated  circuit.
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Model  9060Z  Manual   44    8.2.8  HEATER  SSR  FAULT  CORRECTION  In  the  event  of  one  of  the  heater  solid  state  relays .
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Model  9060Z  Manual   45    9.  ALARMS  The  9060Z  has  4  alarm  relays  and  a  built  in  alarm  annunciator.  If  an  alarm  occurs,  the  ALARM  light  will  flash.
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Model  9060Z  Manual   46    4.  ‘Probe  2  High  Impedance’  Oxygen  probe  or  electrode  failure.  The  sensor  has  a  high  impedance  measurement.  Replac e  the  probe.
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Model  9060Z  Manual   47    19.  ‘Gas  1  Calibration  Error’  20.  ‘Gas  2  Calibration  Error’  At  the  end  of  an  au.
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Model  9060Z  Manual   48    level.  With  heated  probes  this  relay  will  be  de ‐ energised  while  the  probe  is  heating  up  from  ambient,  making  the  contacts  open  circuit.
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Model  9060Z  Manual   49    10.  INSTRUMENT  CALIBRATION  10.1  CALIBRATION  SUMMARY  The  9060Z  oxygen  transmitter  has  a  self  calibration  and  diagnostic  system  built  into  the  hardware  and  software.
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Model  9060Z  Manual   50    11. The  output  should  go  20. 00mA.  The  value  in  function  #7  (10)  can  be  fine  tuned  if  necessary.
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Model  9060Z  Manual   51    11.  GAS  CALIBRATION  CHECK  AND  PURGE  The  oxygen  sensor  that  is  used  in  the  Teledyne  Analytical  Instruments  oxygen  probe  is  extrem ely  predictable,  stable  and  reliable.
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Model  9060Z  Manual   52     12.  SOFTWARE  UPGRADES  The  software  for  the  9060Z  series  transmitters  is  contained  in  memory  inside  the  microprocessor  integrated  circuit  (IC).
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Model  9060Z  Manual   53    13.  TROUBLESHOOTING  The  Teledyne  Analytical  Instruments  oxygen  transmitter  has  proved  an  extremely  reliable  instru ment.
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Model  9060Z  Manual   54    14.  MAINTENANCE  14.1  TRANSMITTER  MAINTENANCE  The  9060Z  transmitter  has  several  hardware  checking  sy.
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Model  9060Z  Manual   55    15.  INDEX  9060H  Oxygen  Probes  .................................... .................................... ................ ............... ................  9  Alarm  connections  .
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Model  9060Z  Manual   56    Probe  offset  entry  .................. .................. .................. .................. ................. ............. ............ ..........  34  Purge  ..............
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Model  9060Z  Manual   57    APPENDIX  1,  CONSTITUENT  VALUES  FOR  VARIOUS  FUELS  If  the  transmitter  is  set  up  to  have  r.
Page 58

Model  9060Z  Manual   58    APPENDIX  2,  PROBE  EMF  TABLES  ZIRCONIA  OXYGEN  SENSOR  OUTPUT  (mV)  PROBE  TYPE  9060H,  SENSOR .
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Model  9060Z  Manual   59     ZIRCONIA  OXYGEN  PROBE  OUTPUT  (mV)  PROBE  TYPE  9060UL/UH   These  tables  are  based  on  the �.
Page 60

Model  9060Z  Manual   60    EMF  =       ₂ .  .  Where  T  is  temperature°  K  Thermocouple �.
Page 61

Model  9060Z  Manual   61      APPENDIX  4,  MODBUS™  The  Teledyne  Analytical  Instruments  9060Z  transmitter  has  the  ability .
Page 62

Model  9060Z  Manual   62    Alarm  status  is  stored  as  an  integer  value:  0  clear  2  active  1 .
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Model  9060Z  Manual   63      .
Page 64

Model  9060Z  Manual   64    .
Page 65

Model  9060Z  Manual   65    9060Z  Transmitter  Modbus  Holding  Register  Table  for  firmware  v1.16  and  newer .
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Model  9060Z  Manual   66         .
Page 67

Model  9060Z  Manual   67       0x41  Special  Instruction  Function  This  command  allows  you  to  interact  with  the  transmitter  allo wing  access  to  functionality  that  would  otherwise  only  be  accessible  via  the  keypad.

Read the Teledyne 9060Z manual - avoid problems

An important point after buying a device Teledyne 9060Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:

to know how to properly use the device
to know how to perform maintenance/ periodic checks of correct operation of the product Teledyne 9060Z
to know what to do in case of failure Teledyne 9060Z

If you have not bought Teledyne 9060Z yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 9060Z - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 9060Z you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 9060Z will certainly help you make a decision on the purchase.

If you already are a holder of Teledyne 9060Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 9060Z.

However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 9060Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 9060Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center

Teledyne 9060Z manual

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Read the Teledyne 9060Z manual - avoid problems

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