Instruction/ maintenance manual of the product 3300PA Teledyne
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i Teledyne Analytical Instruments OPERA TING INSTR UCTIONS FOR Model 3300P A P ercent Oxygen Analyzer HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM. PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
ii Teledyne Analytical Instruments Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, tran- scribed, stored in a retrieval sy.
iii Teledyne Analytical Instruments Contents Introduction 1.1 Overview ........................................................................ 1-1 1.2 Main Features of the Analyzer ....................................... 1-1 1.3 F ront P anel Descr iption .
iv Teledyne Analytical Instruments 4.4.1 Al ar m 1 .................................................................. 4-3 4.4.2 Al ar m 2 .................................................................. 4-3 4.4.3 Sensor F ail Alar m ................
v Teledyne Analytical Instruments COMBUSTIBLE GAS USA GE W ARNING D ANGER This is a general purpose instrument designed for usage in a nonhazardous area. It is the customer's responsibility to ensure safety especially when combustible gases are being analyzed since the potential of gas leaks always exist.
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1-1 Percent Oxygen Analyzer Introduction 1 Teledyne Analytical Instruments Introduction 1.1 Overview The Teledyne Electronic Technologies Analytical Instruments (TETAI) Model 3300PA is a microprocessor-based percent oxygen analyzer for real- time measurement of the percent of oxygen in inert gases, or in a wide variety of gas mixtures.
1-2 1 Introduction Model 3300 PA Teledyne Analytical Instruments • Operator can select Autoranging, which allows the analyzer to automatically select the proper preset range for a given measurement, or he can lock the analyzer onto a single range. • Two concentration alarms with adjustable setpoints.
1-3 Percent Oxygen Analyzer Introduction 1 Teledyne Analytical Instruments • Set Alarm 2 Sets the Alarm 2 Hi or Low, and the concentration to which alarm 2 activates. • Set HI Range Set the high analysis range for the instrument (up to 0-25 %). • Set LO Range Set the low analysis range for the instrument (down to 0-1 %).
1-4 1 Introduction Model 3300 PA Teledyne Analytical Instruments • Power Connection 100 – 240 V ac, at 50/60 Hz. The connector housing includes the fuse holder and the power switch. Fuse Holder: Replacing the fuse is described in Chapter 5, Maintenance .
2-1 Percent Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments Operational Theory 2. 1 Introduction The analyzer is composed of two subsystems: 1.
2-2 2 Operational Theory Model 3300 PA Teledyne Analytical Instruments Micro-Fuel Cell is therefore a hybrid between a battery and a true fuel cell. (All of the reactants are stored externally in a true fuel cell.
2-3 Percent Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments The space between the active elements is filled by a structure saturated with electrolyte.
2-4 2 Operational Theory Model 3300 PA Teledyne Analytical Instruments If the pressure changes, the rate that oxygen reaches the cathode through the diffusing membrane will also increase. The electron transfer, and therefore the external current, will increase, even though the proportion of oxygen has not changed.
2-5 Percent Oxygen Analyzer Operational Theory 2 Teledyne Analytical Instruments 2.3 Electronics 2.3.1 General The signal processing uses an Intel microcontroller with on-board RAM and ROM to control all signal processing, input/output, and display functions for the analyzer.
2-6 2 Operational Theory Model 3300 PA Teledyne Analytical Instruments In the presence of oxygen the cell generates a current. This current flows through an internal thermistor compensation network. The output of the sensor is converted to voltage in the millivolt range.
3-1 Percent Oxygen Analyzer Installation 3 Teledyne Analytical Instruments Installation of the analyzer includes: 1. Unpacking the system. 2. Mounting the Control Unit to a 19" Rack. 3. Installing the Micro-Fuel Cell. 4. Making the electrical connections.
3 Installation Model 3300 PA 3-2 Teledyne Analytical Instruments 3 . 2 Location and Mounting 3.2.1 Control Unit Installation The 3300PA Control Unit is designed to be rack mounted in a general purpose, indoor area, away from moisture and the elements.
3-3 Percent Oxygen Analyzer Installation 3 Teledyne Analytical Instruments Primary Input Power: The power cord receptacle, fuse block and Power switch are located in the same assembly. A 6-foot, standard AC power cord is supplied with the Control Unit.
3 Installation Model 3300 PA 3-4 Teledyne Analytical Instruments Figure 3-2: Contact ID for FAILSAFE Relay Operation The specific descriptions for each type of alarm are as follows: Alarm #1 Programmable as high or low alarm. Can be set any- where between 0 and 25 %.
3-5 Percent Oxygen Analyzer Installation 3 Teledyne Analytical Instruments atmospheric pressure. Restricting the sample vent line will result in pressur- izing the sensor and altering the O 2 reading. The pressure required will depend on the sampling system.
3 Installation Model 3300 PA 3-6 Teledyne Analytical Instruments pump by-pass valve to limit the maximum flow rate to full scale on the flowmeter with the flowmeter valve fully open. Adjust the analyzer flow control valve (flowmeter valve) to a flow-rate of approximately 2 SCFH).
Percent Oxygen Analyzer Operation 4 4-1 Teledyne Analytical Instruments Operation 4. 1 Introduction Once the analyzer has been mounted, the gas lines connected and the electrical connections made, the Analyzer can be configured for your appli- cation.
4 Operation Model 3300 PA 4-2 Teledyne Analytical Instruments 4 . 2 Using the Function and Data Entry Buttons When no buttons on the Analyzer are being pressed, the instrument is in the Analyze mode. It is monitoring the percent of oxygen in the sample gas that is flowing through the Remote Probe.
Percent Oxygen Analyzer Operation 4 4-3 Teledyne Analytical Instruments 4.3.1 H I Range Setting the HI Range fullscale value defines the LEAST sensitive analysis range to be used. To set the HI Range: 1. Press the SET HI RANGE Function button once. 2.
4 Operation Model 3300 PA 4-4 Teledyne Analytical Instruments until the display reads the desired percent concentration. (if within 5 seconds no key is pressed, the instrument will return to the sample mode and display oxygen concentration).
Percent Oxygen Analyzer Operation 4 4-5 Teledyne Analytical Instruments 4 . 5 Selecting a Fixed Rang e or A utoranging The Model 3300PA can operate in fixed high, fixed low, or autoranging mode. To change modes: 1. Press and then release the SET HI RANGE and the SET LO RANGE buttons simultaneously.
4 Operation Model 3300 PA 4-6 Teledyne Analytical Instruments Note: When you stop pressing the UP/DOWN keys, the rapid flashing will cease and the new span value will be acquired by the analyzer after five seconds. The alarms will only be nonresponsive for 60 seconds.
5-1 Percent Oxygen Analyzer Maintenance 5 Teledyne Analytical Instruments Maintenance Aside from normal cleaning and checking for leaks at the gas connections, the Model 3300PA should not require any maintenance beyond replacement of expended Micro-Fuel Cells, and perhaps a blown fuse.
5-2 5 Maintenance Model 3300 PA Teledyne Analytical Instruments fuse holder will slide out. There are two fuses in use and are visible in the clip. 4. Remove the bad fuse and replace it with a 5x20mm 0.5 A, 250 VAC, IEC time lag (T) fuse (P /N F1128).
5-3 Percent Oxygen Analyzer Maintenance 5 Teledyne Analytical Instruments ted to enter, cell-life will be compromised. WARNING: The sensor used in the Model 3300PA uses electrolytes which contain substances that are extremely harmful if touched, swallowed, or inhaled.
5-4 5 Maintenance Model 3300 PA Teledyne Analytical Instruments CAUTION: D o not scratch, puncture, or damage the sensing membrane of the Micro-Fuel Cell sensor. Damage to the membrane will require replacement of the sensor. 1. Disconnect the Power Source from the Unit.
A-1 Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments Appendix A. 1 Specifications Ranges : 0-3 % and 0-10 % oxygen (Standard Ranges), and 0-25 % (nominal) Calibration Range. User selectable % Ranges can be set between 1% and 25 % oxygen (optional 100% range).
A-2 Appendix Model 3300 PA Teledyne Analytical Instruments A . 2 Spare P ar ts List QTY. P/N DESCRIPTION 1 C-65220E PC Board, Main 1 C-65220F PC Board, Main for 0-100% range. 1 C-64586C PC Board, Power Supply, AC Version 1 C-44611-I-22 Micro-Fuel Cell, I-22 2 F-1128 Fuse (AC), ½ A, 250 VAC, IEC Type T 1 F-274 Flowmeter 0.
A-3 Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments A . 3 Reference Drawing D-69127 Final Assembly (and interconnection diagram) D-69220 Outline Diagram A.4 Miscellaneous The symbol: ~ is used on the rear panel of the model 3300PA to signify volts alternating current (V ac).
A-4 Appendix Model 3300 PA Teledyne Analytical Instruments.
An important point after buying a device Teledyne 3300PA (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Teledyne 3300PA yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Teledyne 3300PA - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Teledyne 3300PA you will learn all the available features of the product, as well as information on its operation. The information that you get Teledyne 3300PA will certainly help you make a decision on the purchase.
If you already are a holder of Teledyne 3300PA, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Teledyne 3300PA.
However, one of the most important roles played by the user manual is to help in solving problems with Teledyne 3300PA. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Teledyne 3300PA along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
