Instruction/ maintenance manual of the product TS 870 Technicolor - Thomson
Go to page of 46
9087A – 198 th Street, Lang ley, BC Canada V1 M 3B1 T elephone (604) 888-0110 Telefax (604) 888-3381 E-Mail: info@thoms ontech nology.com www .
.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 Thomson Te chnology TA BLE OF CONTENTS 1. PRODUCT REVISION HISTO RY 1 2. EQUIPMENT STORAGE 1 2.1. ENVIRONMENT A L CONDITIONS 1 3. NOTES TO INSTALLER 2 3.1. UPSTR EA M CIRCUIT PR OTECT IVE DEVICES /ELECT RICA L CONNECTIONS 2 3.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 Thomson Te chnology 9. TRA NSFER SWITCH MECHA NISM –1000A- 1200A, T-STYL E 19 9.1. MA NUA L OPERA T ION 19 10. RECOMMENDED MA INTENANC E 21 11. FRONT VIEW (TYPICA L) 3 / 4 POLE 1 00A -250A S-STYLE TRA NSFER MECHA NISM 23 12.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 1 Thomson Te chnology 1. PRODUCT REVISION HISTOR Y The f ollowi ng inf ormation pr ovides an historical sum mary of changes made to this product since the original release. Operating & Service Manual V ersion Rev 0 04/11/19 Original release.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 2 Thomson Te chnology ventilated area free of corrosiv e agents including fumes, salt and concrete/cement dust.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 3 Thomson Te chnology 3.2. TRANSFER SWITCHES WITH INTEGRAL OVER CURRENT PROTECTION For models of transf er switch with integ ral over current protection, the over current protection must be set prior to operation.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 4 Thomson Te chnology To chang e the transf er switch voltage, ref er to “ INSTRUCTIONS TO CHANGE SYS TEM VOLTAGE ON TS870 SERIES TRANSFER SWITCHES WITH TSC 80 CONTROLLER” ( attached as “ A ppendix B) .
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 5 Thomson Te chnology the supply source be arr anged such t hat the phase of hig hest potential with respect to g round is not connected t o the power supply inputs to the controller (A Phase for both supplies).
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 6 Thomson Te chnology System load is then automatically re- transferr ed back to the utility supply f ollow ing restoration of the utility pow er source to within normal operating limits.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 7 Thomson Te chnology 4.1. PRODUCT MODEL CODE The type of T S 870 series transf er switch supplied is identified by way of a 21 digit product code which ap pears on the equipment rating plate ( MODEL ) on the door of the transfer switch, and on the t ransfer switch draw ings.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 8 Thomson Te chnology 4.2. TYPICAL COMMISSIONING PROCEDURES CA UTION: Commissioning procedures must be perf ormed by qualified personnel only. Ensure the Automatic Tr ansfer Switch (ATS) Control Circuit I solation Plug is disconnected prior to energizing the supply sources.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 9 Thomson Te chnology wil l be initiated. Once the warm-up timer expires ( adjustable f rom 0 to 60 sec.), the Transf er to Generator Supply signal (contact closure) wil l be given to the transf er switch m echanism.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 10 Thomson Te chnology the load t o the generator supply. The utility source wil l be lock ed out and the load wil l remain on the generator supply until the TSC 80 alarm signal is manually reset. Refer to the TSC 80 Instr uction Man ual for f urther details on Transfer Fail operation.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 11 Thomson Te chnology switch will immediately return to t he utility or generator supply if within normal operating limits.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 12 Thomson Te chnology to remove utility control pow er. To i solate the generator supply, remove the control circuit isolation plug.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 13 Thomson Te chnology 5. Attach a safety lock out padlock to the service disconnect control switch t o prevent unauthorized change in operating condition and verify transf er switch door is locked closed. 6.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 14 Thomson Te chnology 200A, over curr ent protect ion is non-adjust able thermal-magnetic type trip units.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 15 Thomson Te chnology 7. GENERA L NOT ES ON SER VICING TRA NSFER SWITCH MECHA NISM DANGER!!!! Arc Flash and Shock Hazard.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 16 Thomson Te chnology • No moisture or other contam ination is present. • Electrical conductors are adequately secured away from moving parts. 7.3. To maintain operational integrity, ensure that: • All control devi ces are in good condition and correctly calibrated.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 17 Thomson Te chnology 8. TRA NSFER SWITCH MECHA NISM – 100A-800A , S Sty le The transf er mechanism consists primarily of the transf er gear motor, a drive hub assembly, and two pow er switching devi ce operating arms.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 18 Thomson Te chnology Automatic operation may be regained by replacing the control circuit isolation plug. W ith all sources of power de-energized t o the transf er switch, t he cont rol circuit isolation plug can be re-connected.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 19 Thomson Te chnology 9. TRA NSFER SWITCH MECHA NISM –1000A -1200A , T -S ty le The transf er mechanism consists primarily of the transfer motor, a hub assembly , two op erating rods and two powe r switching device operating yokes.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 20 Thomson Te chnology connected. The drive sy stem i s sel f-eng aging and will operate the t ransfer switch to the required position. (See manual operation instruction on f ront of transf er switch mechanism.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 21 Thomson Te chnology 10. RECOMMENDED MAINTEN A NCE DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 22 Thomson Te chnology 10.10. The motor and gearbox on all Transf er Mechan ism styles are permanently lubricated, and should not require attention under norm al operating circumstances.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 23 Thomson Te chnology 11. FRONT VIEW (TYPICA L) 3 / 4 POLE 100A -250A S-Sty l e TRA NSFER MECHA NISM.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 24 Thomson Te chnology 12. FRONT VIEW (TYPICA L) 3 POLE 400A -800A S-Sty le TRA NSFER MECHA NISM (M echanism Front Cove r Removed) ØC ØB ØA N ØC ØB ØA N ØC ØB ØA N DRAWING/FILE No. CUSTOMER SHEET DWN BY AUTH BY DATE REV WORK ORDER No.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 25 Thomson Te chnology 13. FRONT VIEW (TYPICA L) 3 / 4 POLE 1000A -1200A T -Sty le TRA NSFER MECHA NISM.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 26 Thomson Te chnology 14. CONNEC TION CONFIGUR A TION OPTIONS.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 27 Thomson Te chnology 15. CA BLE TERMINA L INFORMA TION TERM INA L RA TING CONNECTION T IGHT NESS (In-lbs) BA SIC MODEL QTY PER PHA S E RA NGE TERM INA L M.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 28 Thomson Te chnology 16.2. INTERRUPTING CAPACITY CURRENT RATINGS (ALL M ODELS WITH INTEGRAL OVERCURRENT PROTECTION OPTIO N) INTERRUPT ING CA PACIT Y CURRENT RA TING A MPS (RM S) 1 No Upstream Circuit Breaker Protect ion Required BA SI C MODEL MA X.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 29 Thomson Te chnology The interconnected system shall be evaluated to ensure compliance with the appropriate schematic drawings.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 30 Thomson Te chnology 18. TROUB LESHOOTING DANGER!!!! Arc Flash and Shock Hazard. Will cause severe injury or death.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 31 Thomson Te chnology - Defective TSC 80 controller (verify ou tput signals wi th circuit board mounted diagnostic LED’s) - TSC 80 has “T ransfer Fail” alarm activated as indicated by flashing Load on Generator LED.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 32 Thomson Te chnology NOTE There are no user serv iceable components l ocated on t he TSC 80 printed circuit board. If the T SC 80 cont roller is deemed to be defective it must be returned to the T homson Technology Factory f or repair or replacement.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 33 Thomson Te chnology Component Description Thomson Technology Part Number Comments (100A-250A S Style Mecha nism) 120V 20 watt 1 PH assembly.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 34 Thomson Te chnology 21. NOTES.
TS 870 TRANSFER SWITCH PM062 REV 5 08/05/05 35 Thomson Te chnology 22. PERFOR MAN CE TEST FORM This f orm should be retained by those in charg e of the building electrical installation in order to be avail able to the authority having jurisdiction.
.
A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 Note : The f ollow ing commissioning procedures are provided for general informat ion only pertaining to typical site installations and applications.
A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 3) For 240V High Leg Delta systems refer to the ATS instruction manual for correct phasing required and re-conf iguring procedures.
A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 iii) Green “Load” LED is “ON” 10) T o verify all LED’s are oper.
A PPE NDIX “A ” THOMSON TECHNOL OGY © TYPICA L AUTOMA TIC TRA NSFER SWITCH COMMISSIONING PROCEDURES Model Se ries TS 8 70 Hold the push button “ON” f or approximately 5 seconds until the LED li ght changes state.
A PPE NDIX “B” THOMSON TECHNOL OGY © INSTRUCTIONS TO CHA NGE SYSTEM VOLTA GE ON TS 870 S ERIES TRA NSFER SWITCHES WI TH TSC 80 CONTROLLER 9087A - 198 th Street, Langl ey, B.C. Canada V1 M 3B1 • T elephone (604) 888-0110 • T elefax (604) 888-3 370 DANGER!!!! Arc Flash and Shock Hazard.
A PPE NDIX “B” THOMSON TECHNOL OGY © INSTRUCTIONS TO CHA NGE SYSTEM VOLTA GE ON TS 870 S ERIES TRA NSFER SWITCHES WI TH TSC 80 CONTROLLER 9087A - 198 th Street, Langl ey, B.
An important point after buying a device Technicolor - Thomson TS 870 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Technicolor - Thomson TS 870 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Technicolor - Thomson TS 870 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Technicolor - Thomson TS 870 you will learn all the available features of the product, as well as information on its operation. The information that you get Technicolor - Thomson TS 870 will certainly help you make a decision on the purchase.
If you already are a holder of Technicolor - Thomson TS 870, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Technicolor - Thomson TS 870.
However, one of the most important roles played by the user manual is to help in solving problems with Technicolor - Thomson TS 870. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Technicolor - Thomson TS 870 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
