Instruction/ maintenance manual of the product 428 Taylor
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OPERA T OR’S MANUAL Model 428 Shake/Slush Freezer Original Operating Instructions 055058 - M Februar y , 2001 (Or igi nal Publicat ion) (Updat ed 8/25/ 14).
Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number:.
Mode l 42 8 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ............................................ Section 2 T o the Operator 4 ........................................... Section 3 S afety 5 ...............................
T able of Conte nts Mode l 42 8 T able of Contents - Page 2 Se ction 10 Lim ited W arr anty on Equipm ent 32 ............................ Section 1 1 Limited W arranty on Par ts 34 ................................. Wiri ng Diagrams 37 ................
1 Model 4 28 T o the I nstaller 131206 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please see t he Inst allat ion Checklist .
2 Model 4 28 T o the I nstaller 080828 Electr ical Connectio ns This equipm ent is supplied wit h a 3-wire cord and grounding t ype plug, f or connec tion t o a s ingle phase, 60 cycle, branch circuit s upply . T his unit must be plugged into a pr operly grounded r ecept acle.
3 Model 4 28 T o the I nstaller 130923 Appliances t hat are perm anently c onnected t o fix ed wiring and for which leak age current s may exceed 10 mA, part icularly when disc onnect ed or not used f.
4 Model 4 28 T o the O perator 131206 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured to giv e y ou dependable operat ion. T he T aylor M odel 428, when properly operat ed and cared f or , will pr oduce a cons istent quality pr oduct .
5 Model 4 28 Safety 130415 Se cti on 3 Sa fety We, at T aylor Company , are conc erned about t he safet y of the oper ator when he or she com es in cont act with t he fr eezer and its parts . T aylor has gone to extr eme effor ts t o design and manuf actur e built- in saf ety f eatur es t o protec t bot h you and the service technic ian.
6 Model 4 28 Safety 130415 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT rem ove any int ernal oper ating part s (examples: f reez er door , beater, scr aper blades, et c.
7 Mo del 428 Op erato r Parts I den ti fi catio n 101 101 Section 4 Operator Parts Identif ication Model 428 Figur e 1 ITE M DESCRIPTI ON PART NO. 1 LENS-LI GHT 052952 2 PLATE A.- DEC LIGHTED X52936 3 FIL TE R-A IR-1 7 X 1 3 X 7/1 6 052951 4 PANEL A.- SIDE*LEFT X62592 5 COVER A.
8 Model 4 28 Op erato r Parts I den ti fi catio n 120614 Beater Door Assembly With Standard D oor (N o Pr im e Plug) Figur e 2.
9 Mo del 428 Op erato r Parts I den ti fi catio n 120614 Beater Door Assem bly With Standard Door (No Prim e Plug) ITE M DESCRIPTI ON PART NO. 1 PIN A. -VALVE HANDLE X25929 2 VALVE-DRAW SLUSH 047734 3 O-RI NG-1”OD X . 139W 032504 4 HANDLE A.- DRAW-SLUSH-BLK X47384 5 NUT-STUD 029880 6 DOOR A.
10 Model 4 28 Op erato r Parts I den ti fi catio n 120614 Beater Door Assembly With S elf - Closing/Pr im e Plug D oor Figur e 3.
11 Mo del 428 Op erato r Parts I den ti fi catio n 120614 Beater Door Assembly With Self - Closin g/Prim e Plug Door ITE M DESCRIPTI ON P ART NO. 1 CAP A. - SPRING- RET AINER X54755 2 SPRING- COMP .970X.082X3. 875 030344 3 PLUNGER- CAP DRAW SWITCH 080554 4 PIN- HANDLE - V AL VE 064864 5 V AL VE- DRAW- SLUSH 080662 6 O- RING - 1” OD X .
12 Mode l 428 Op erato r Parts I den ti fi cati on 140718 Accessories Figur e 4 ITE M DESCRIPTI ON P ART NO. 1 KIT A. -TUNE UP X50413 2 BRUSH-MI X PUMP BODY-3”X7” 023316 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1I N.DX2IN 013071 5 BRUSH-DRAW VALVE 1X2X17 013073 ITE M DESCRIPTI ON P ART NO.
13 Model 42 8 Impor tant: T o the Opera tor 081002 Section 5 Important: T o the Operator Figur e 5 ITE M DESCRIPTI ON P ART NO. 1 SWITCH- ROCKER AUT O/ W ASH (POWER SWITCH) 048420 2 SWITCH- TOGGLE- SPST 3/4 HP/250V ( DISPLA Y LIGHT) 012626 3 BUSHING A.
14 Model 4 28 Importa nt: T o the Oper ator 080313 Power Switch The cent er pos ition is OF F . The r ight position is AUTO, which act ivat es the beat er motor and the refr igerat ion system. The left position is W ASH, which activa tes t he beater m otor only .
15 Model 4 28 Operati ng P roced ures Section 6 Operating Procedures The M odel 428 freez er is des igned to pr oduce shak e or slush product at t he desired thic kness .
16 Model 4 28 Op erati ng Pro ced ures Step 3 Inser t the dr ive shaf t into the rear shell bearing and engage the squar e end firmly into t he female sock et of the dri ve unit. Be c ertain that the drive shaf t fit s int o the drive c oupling without binding.
17 Model 4 28 Operati ng P roced ures 120418 Step 7 Inser t t he tor que rot or end with t he guide bear ing into the pilot hole in the cent er of the driv e shaf t. The hole in the t orque rot or shaf t should be r otat ed to the 12 o’clock pos ition.
18 Model 4 28 Op erati ng Pro ced ures Step 12 Wit h the ic e bus ter in plac e, rot at e t he draw valv e to allow installat ion of the draw handle. This will loc k the ice bust er in place. Ins tall t he draw handle pin, and close t he draw valv e by mov ing the handle to the lef t.
19 Model 4 28 Operati ng P roced ures Step B - Sel f - Cl osi ng Do o r Assembly Inser t t he draw valv e into t he door . Figur e 23 Step C - Sel f - Cl osi ng Do o r Assembly Ro tate the d raw va lve so th e gro ove o n th e top of the draw valv e is perpendicular t o the door f ace.
20 Model 4 28 Op erati ng Pro ced ures Step G - S elf - Clo sin g Do or Assembl y Place t he o - ring ont o the pr ime plug and lubricat e. Figur e 28 Step H - Sel f - Cl osi ng Do o r Assembly Scr ew the prim e plug into pos ition on t he front of t he door .
21 Model 4 28 Operati ng P roced ures 050415 Step L - S elf - Clo sin g Do or Assembl y Posit ion the t orque ar m by inser ting it down int o the hole on the t orque rot or whic h protr udes f rom t he door . V erif y proper installat ion by mov ing the tor que rot or back and f ort h to be s ure it m oves f reely .
22 Mode l 428 Op erati ng P roced ures 140718 Sani tizing Step 1 Prepar e a 2- 1/2 gallon ( 9.5 lit er) pail of cleaning/s anitiz ing solution wit h an act ive chlor ine concent rat e of 100 - 200 PPM (par ts per m illion). USE W ARM W A TER AND FOLLOW THE MANUF ACTURER ’S SPECIFICA T IONS.
23 Mode l 428 Operati ng P roced ures 050415 Pr iming the Freezing Cylinder Step 1 Wit h a pail beneath the door spout, mov e the draw handle to t he right . Pour t wo gallons ( 7.6 liters ) of FRE SH mix int o t he hopper and allow it to flow into the fr eezing cylinder .
24 Mode l 428 Op erati ng P roced ures 140718 Step 5 Place t he mix hopper c over in posit ion. For pr oper operat ion, t here must be a substant ial amount of mix in the hopper . If the A DD MIX light illum inates, ref ill the mix hopper as soon as poss ible.
25 Model 4 28 Operati ng P roced ures 080428 Rinsing Step 1 Pour two gallons (7. 6 liter s) of cool, clean water into the mix hopper . W ith the brushes provided, s crub the mix hopper , float s witc h, and the mix inlet hole.
26 Model 4 28 Op erati ng Pro ced ures 080313 Disassem bly BE SU RE TH E POWER SWITC H IS IN THE OFF POSI TION. F ailure to f ollow t his instr uct ion may res ult in s evere pers onal injury f rom hazardous mov ing part s.
27 Model 4 28 Impor tant: Ope rator C heck list 051207 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng: AL W A YS FOLLOW LOCAL HEAL TH CODES Clean in g and san i tiz in g sched u les are go verned by fed eral, state, o r lo cal reg ul ato ry agen cies, an d must b e fo ll ow ed acco rdi ng ly .
28 Model 4 28 Importa nt: Oper ator Che cklis t Winter Stor age If the plac e of bus iness is t o be closed dur ing the wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheat ed and subject to f reez ing conditi ons.
29 Model 4 28 T rouble shooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product being dispensed. a. Power s witc h is in the OF F posit ion. a. Place power s witch in t he AUTO posit ion. 23 b. Im proper m ixing of product .
30 Model 4 28 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. Product t oo thic k. a. Inadequate mix in hopper. a. Fill hopper wit h mix. 24 b. Im proper m ixing of product . b. Caref ully f ollow direct ions for m ixing produc t.
31 Mo del 428 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3 MONTHS EVERY 6 MONTHS ANNUALL Y QUANTITIES TO BE REPLACED Drive S haft Seal X 1 Drive Shaf.
32 Model 4 28 Limite d War ranty on Equipm ent 131206 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MI TED WARRANTY O N FREE ZERS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
33 Model 4 28 Limite d War ranty on Equipm ent 3. Replacement of wear items designat ed as Class “000” part s in the T aylor O perat or ’s Manual. 4. Ext ernal hoses , elec tric al power supplies , and mac hine grounding. 5. Part s not supplied or designat ed by T aylor , or dam ages result ing from t heir use.
34 Model 4 28 Li mit ed Warran ty on Part s 131206 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MI TED WARRANTY O N T A YL OR G ENUINE P ARTS T aylor Com pany , a division of Carr ier Comm ercial Ref rigerat ion, I nc.
35 Model 4 28 Li mit ed Warran ty on Part s LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, remov ing, inst alling, shipping, servicing or handling of defec tive Part s, r eplacement Par ts , or new P art s.
36 Model 4 28 Li mit ed Warran ty on Part s LI MI T A TI ON O F WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O THE R W ARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IE D W ARRANTI ES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPOS E.
428 062598-12 11/13/13 GRN/YEL WHT BLK BLK BLK GROUND FRAME SECURELY M T2 COMPRESSOR L2 L1 T1 COMPRESSOR CONTACTOR CONDENSER FAN MOTOR BEATER MOTOR OVERLOAD SWITCH COMPRESSOR HIGH PRESSURE LIMIT SWITC.
428 062598-40 11/13/13 GRN/YEL BLU BRN BLK BLK BLK GROUND FRAME SECURELY M T2 COMPRESSOR L2 L1 T1 COMPRESSOR CONTACTOR CONDENSER FAN MOTOR BEATER MOTOR OVERLOAD SWITCH COMPRESSOR HIGH PRESSURE LIMIT S.
An important point after buying a device Taylor 428 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Taylor 428 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Taylor 428 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Taylor 428 you will learn all the available features of the product, as well as information on its operation. The information that you get Taylor 428 will certainly help you make a decision on the purchase.
If you already are a holder of Taylor 428, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Taylor 428.
However, one of the most important roles played by the user manual is to help in solving problems with Taylor 428. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Taylor 428 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
