Instruction/ maintenance manual of the product 220 Taylor
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Model 2 20 Batch F reezer Opera ting Instr uctions 028763 - - M 5/99 (Or i ginal Publ icat ion) (Up da ted 8 /6/1 2 ).
Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Nu.
Model 2 20 T able of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ..............................
T able of Conte nts Mode l 220 T able of Contents - - P age 2 Drawing P roduct 20 ...................................................... Closing P rocedures 20 ................................................... Rinsing 20 ............................
1 Model 2 2 0 T o the Installer 081208 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, pleas e see the c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordance wit h existing local codes.
2 Model 2 2 0 T o the Installer 120806 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled units r equire a minimum of 3” (76 mm ) of clearanc e around all s ides of the fr eezer and 7 - - 1/ 2” (191 m m) on the bott om to allow for adequat e air f low acros s the c ondenser(s ).
3 Model 2 2 0 T o the Installer 120806 S Stat ionary appliances which ar e not equipped with a power cord and a plug or another device to dis connect the applianc e from the power s ource m ust hav e an all-pole disconnec ting devic e with a cont act gap of at least 3mm ins talled in t he ext ernal installat ion.
4 Model 2 2 0 T o the Operator 08091 1 Sec tion 2 T o the Ope rator The f reezer you have pur chased has been carefully engineered and manuf act ured t o give you dependable operat ion. Y our T aylor freezer, when properly operated and cared f or , will produc e a consis tent quality product .
5 Model 2 2 0 Safety 120806 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or she c omes in cont act with t he fr eezer and its parts. T ay lor has gone to extr eme effor ts t o design and m anufact ure built - - in saf ety f eatur es to pr otec t bot h you and the service technic ian.
6 Model 2 2 0 Safety 08091 1 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (examples: f reezer door, beater , scr aper blades, et c.
7 Mo del 220 Op erato r Parts I den ti ficat io n Section 4 Operator Parts Identif ication ITE M DESCRIPTI ON P ART NO. 1 PAN-DRI P 027503 2 COVER A.- HOPPER-110- 220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.- MIX X35636 6 L O U V E R - S I D EL&R 019566 7 PANEL-UPPER SI DE R.
8 Model 2 2 0 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 ROD A.- DRAW X30079 2 HOLDER A.- BEARING X30078 3 O-RI NG-2- 1/8 OD X . 139W- #225 020051 4 PISTON- VALVE 030083 5 PIN- HINGE X04329 6 PIN A. -PIVOT X34737 7 DOOR A.
9 Mo del 220 Op erato r Parts I den ti ficat io n Accessor ies ITE M DESCRIPTI ON P ART NO. 1 PAIL- MIX 10 QUARTS 013163 2 B R U S H - M I XT A N KB O D Y3 ” X 7 ” 023316 3 BRUSH-DRAW VALVE 1- 1/2”X3” 014753 4 BRUSH-REAR BRG 1” X2”X14” 013071 ITE M DESCRIPTI ON P ART NO.
10 Model 2 20 Im porta nt: T o the Opera tor Section 5 Important: T o the Operator Figur e 1 ITE M DESCRIPTI ON 1 Control S witc h (Swit ch - - Rocker ) 2 Dial Light (Light - - O range - - Round) 3 T emperat ure Cont rol (Cont rol - - T emp.
11 Model 2 2 0 O perati ng P roced ures Section 6 Operating Procedures The Model 220 f reezer can produce all flavors of ice cream , including t hose wit h fr uits and nut s. The freezer is designed for f illing pints, quarts or gallons to be placed in a hardening c abinet.
12 Model 2 2 0 Op erati ng Pro cedu res Step 2 In stal l th e b eater assembl y . F irs t chec k t he scr aper blades for any nic ks or signs of wear. If t he blades are in good conditi on, place the rear scr aper blade into the grooves on t he beater ( knif e edge t o the out side).
13 Model 2 2 0 O perati ng P roced ures Slide the o - - ring int o the groov e on the bearing holder, and lubricat e. Figur e 9 Lightly lubricate t he draw r od, and slide t he bearing holder ont o the rod, locking s tem f irs t. Figur e 10 Thr ead the valv e piston on t he end of the draw rod until tight .
14 Model 2 2 0 Op erati ng Pro cedu res T urn t he bear ing holder so the holes ar e aligned wit h the holes in the v alve body . Sec ure wit h t he keeper pin. Figur e 15 Step 4 Insta ll the fr ee zer door . Align t he hole in the cros s bar with t he hole in either hinge, and inser t t he hinge pin.
15 Model 2 2 0 O perati ng P roced ures 08091 1 Step 7 In stal l th e sh elf. Choose the level desired and align the groov es in the back of the shelf with t he holding collars . Slide t he shelf down over t he holding collars of the s ame height on t he left and right sides.
16 Model 2 2 0 Op erati ng Pro cedu res Figur e 25 Step 5 Place t he cont rol swit ch in the “EJECT” position. T his will cause t he sanit izing solut ion in the freez ing cylinder t o be agitat ed. A llow t o agitat e for f ive minut es. Figur e 26 Step 6 Place t he cont rol swit ch in the “OFF” position.
17 Model 2 2 0 O perati ng P roced ures 060425 Prim ing Step 1 Place t he funnel in t he mix inlet hole at the rear of t he hopper . Turn the funnel t o the r ight or lef t s o that the opening in t he f unnel does not align wit h t he opening in the mix inlet hole.
18 Model 2 2 0 Op erati ng Pro cedu res Step 5 When f ull st rength m ix is flowing f rom the eject ion por t, push the dr aw r od back into the v alve body and lock into place.
19 Model 2 2 0 O perati ng P roced ures 060425 Step 8 T o add fr uits and nuts, plac e the cont rol swit ch in the “EJECT” position. T here are t wo ways t o add fruits and nuts, as f ollows: Fr uits and nut s can be added through t he m ix hopper funnel assembly .
20 Model 2 2 0 Op erati ng Pro cedu res Step 5 If t he sc ale does not have overr un gr aduations , t hen weigh one pint (1/ 2 liter ) of mix before f reezing. Draw a sample pint ( 1/2 lit er) of frozen pr oduct and lev el it off with a st raight edge.
21 Model 2 2 0 O perati ng P roced ures 08091 1 Step 3 Put t he cont rol swit ch into t he “EJECT” position and allow the wat er t o agit ate f or approx imately one minut e. Step 4 Put t he cont rol swit ch int o the “OFF” posit ion. Hold a mix pail beneat h the ejec tion port .
22 Model 2 2 0 Op erati ng Pro cedu res Note: T o remove o- - ring s, use a sin gle service towel to gr asp the o - - ring. Apply press ure in an upward direct ion until the o- - ring pops out of its gr oove. W ith the ot her hand, pus h the t op of t he o- - ring f orward.
23 Model 2 20 Impor tant : Oper ator C hec klis t 051 101 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly .
24 Model 2 20 Im porta nt: Ope ra tor Che ck list 080221 Winter Stor age If the place of business is to be closed dur ing t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par ticular ly if t he building is subjec t t o freez ing conditi ons.
25 Model 2 2 0 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. Unit will not run in t he “AUTO” posit ion. a. Unit is unplugged. a. Plug in wall rec eptacle. -- -- b. Circuit breaker is off .
26 Model 2 2 0 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 7. Overrun is too low . a. The tem perat ure cont rol is set too cold. a. Adjust it ac cordingly . 10 b. Not enough air is blended into t he product . b. Place t he cont rol swit ch in the “EJEC T” posit ion to blend in more air.
27 Mo del 220 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVER Y 4 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY .
Section 10 Parts List + A vail able Separ at ely 28 Parts List Model 2 2 0 HP62 - - J5083472/Up DESCRI PTI O N P ART NUMBER QTY . WARR. CLASS REMARKS P ARTS UPDA T E BAR -CR OS S *220* 011740 1 103 +PIN A.-CROSSBAR HING E X04329 2 103 BEARING-R EAR SHELL *NICK.
29 + A vail able Separ at ely Model 2 2 0 Parts List DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +CAPACITOR-START- 216- 259UF/330V 048908 1 103 208-230/60/1 +RELAY-START-COMPRESSOR 048909 1 103 208-230/60/ 1 CO NDE NSE R-A C-12LX 18HX4.
+ A vail able Separ at ely 30 Parts List Model 2 2 0 DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER BEARING-FR ONT * 110- 220* 019176 1 000 O- RING -1- 5/8 OD X .139W 018564 1 000 MIX F UNNEL O- RING -11- 3/8 OD X .103W 019046 1 000 O- RING -2- 1/8 OD X .
31 + A vail able Separ at ely Model 2 2 0 Parts List DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER SCREW A.-CRO SSBAR X07233 1 103 SHAFT-BEATER * 220* 032276 1 103 +SEAL-DRIVE SHAFT 031316 1 000 SHE LF-DR IP TR AY* 121-26-31-220* 031753 1 103 SHE LL A.
+ A vail able Separ at ely 32 Parts List Model 2 2 0 DESCRI PTI O N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +PLATE-SEAL * 220* 022783 1 103 +STEM * 220* 024842 1 103 WATER C OOLED ADA.
Model 2 2 0 030385 3/10.
Model 2 2 0 030385 In set 3/10.
Model 2 2 0 030385 - - 33 3/10.
Model 2 2 0 030385 - - 62 3/10.
An important point after buying a device Taylor 220 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Taylor 220 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Taylor 220 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Taylor 220 you will learn all the available features of the product, as well as information on its operation. The information that you get Taylor 220 will certainly help you make a decision on the purchase.
If you already are a holder of Taylor 220, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Taylor 220.
However, one of the most important roles played by the user manual is to help in solving problems with Taylor 220. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Taylor 220 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
