Instruction/ maintenance manual of the product 1000 Sylvania
Go to page of 44
DP/N: 4809628 - V2.1 06/05/03 Owner ’ s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2001-2003 4.6L SOHC Mustang GT Paxton Automotive .
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) ii FOREWORD Before you start the installation of your supercharger Paxton superchar ger kit, you will have to find the Paxton Computer Chip V oucher located in your information packet.
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) iii T ABLE OF CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) iv IMPOR T ANT NOTES C ongratulations! Y ou have purchased the finest street supercharger available for the Mustang GT .
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) v Y ou are undoubtedly eager to get started, but please take a little more time to insure that your safety is not in jeopardy .
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) vi This Page Left Intentionally Blank.
1-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 1 INITIAL PREPARATION AND REMOVAL B. Before the air intake assembly can be removed, you must first disconnect the plas- tic crankcase breather hose (A) and air idle bypass hose (B).
1-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Fig. 1-b Fig. 1-c E. Once the assembly is out of the car , use a 10mm socket to remove the mass air flow sensor and screen from the air filter housing (see Fig 1-d ).
2-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 2 SUPERCHARGER MOUNTING BRACKET ATTACHMENT 2.1 SUPERCHARGER MOUNTING BRACKET A TT ACHMENT Fig. 2-a A. Loosen (but do not remove) the four 10 mm head bolts securing the water pump pulley .
2-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) D. Remove both nuts using a 10mm and 13mm socket. Then remove both studs using a 13mm and 18mm socket. Enlarge the hole in the tab that held the wiring harness to the outermost stud.
2-3 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) G. Install the supercharger rear support bracket as shown in Fig 2-h . T emporarily install the long 10mm bolt to line up the bracket.
2-4 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) This Page Left Intentionally Blank.
3-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 3 FAN RESISTOR RELOCATION 3.1 F AN RESISTOR RELOCA TION A. Disconnect the wiring harness from the fan resistor . (See Fig. 3-a .
3-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) This Page Left Intentionally Blank.
4-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 4 PREPARING TO MOUNT THE SUPERCHARGER A. Mount the main supercharger bracket, installing the two 3/8 bolts and spacers in the upper portion of the bracket.
4-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) D. Remove the drive belt from the alternator pulley . Install the supercharger into the main bracket, while looping the drive belt around the supercharger pulley .
5-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 5 OIL FEED AND DRAIN LINES 5.1 OIL FEED AND DRAIN LINES A. Y our Paxton Automotive NOVI 1000 super- charger uses pressurized engine oil for lubri- cation.
5-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) D. Next, apply a small amount of anti-seize lubricant to the tip of the punch, and insert it into the pilot hole. Hit the punch with an air hammer carefully using small bursts, until the punch is inserted up to its shoulder .
6-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 6 INTAKE TRACT MODIFICATIONS 6.1 INT AKE TRACT MODIFICA TIONS A. Install the discharge tube assembly as shown, using the supplied rubber sleeves and stainless steel clamps.
6-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) E. Remove the screen from the MAF , which was removed in step 4.(See Fig. 6-e .) Fig. 6-e F. Assemble the MAF , mounting bracket, MAF/air filter adapter and air filter .
6-3 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Fig. 6-h L. Place the MAF/air filter bracket over the existing studs, then secure with the original nuts.
6-4 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Fig. 6-l T. Place the secondary intake tube/bypass valve assembly on the supercharger inlet, and attach it to the flex hose. Attach the other end of the bypass valve to the dis- charge tube.
7-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Fig. 7-a Section 7 ENGINE CONTROL COMPUTER REMOVAL AND MODIFICATION 7.1 ENGINE CONTROL COMPUTER REMOV AL AND MODIFICA TION B. Pull the harnesses down and out of the way , creating unobstructed access to the comput- er .
7-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) D. Remove the 10mm bolt that secures the main harness to the computer , and remove the harness.
8-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 8 IN-TANK FUEL PUMP INSTALLATION 8.1 IN-T ANK FUEL PUMP INST ALLA TION (2001-2002 Models Only) A. Raise the rear of the car and support it with jack stands.
8-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) BYP ASS TUBE PLASTIC FUEL PUMP OUTLET MANIFOLD FUEL OUTLET HOSE FUEL PUMP OUTLET PUMP CANISTER Fig. 8.2-a M. Remove the screen from the bottom of the canister assembly being careful not to punc- ture flapper valve.
8-3 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Fig. 8-c / Completed Installation.
8-4 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) This Page Left Intentionally Blank.
9-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Section 9 FINAL ASSEMBLY AND CHECK W e know that you are anxious to get out and drive your new vehicle, but please take a little bit more time to perform these simple check-out steps.
9-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) This Page Left Intentionally Blank.
A-1 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) APPENDIX.
A-2 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Please realize that P AXTON Automotive is con- stantly improving the performance and look of the NOVI 1000 supercharger . Parts in your kit may appear dif ferently than what is pictured in this manu- al.
A-3 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) SCALE: SIZE DWG. NO. D SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-4 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) ITEM NO. QTY . P AR T NO. DESCRIPTION 23 7R002-024 CLAMP , HOSE #24 31 4PFH014-011 REDUCER, RADIATOR HOSE 41 4PFH014-020-1 SCALE: SIZE DWG.
A-5 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) SCALE: SIZE DWG. NO. D SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-6 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) SCALE: SIZE DWG. NO. D SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-7 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) L. KECK 10/30/00 SCALE: SIZE DWG. NO. D SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-8 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) 1300 BEACON PLACE OXNARD, CA 93033 TEL: (805) 604-1336 FAX: (805) 604-1337 CAD GENERA TED DRAWING, DO NOT MANUALL Y UPDA TE SCALE: SIZE DWG.
A-9 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) SCALE: SIZE DWG. NO. C SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-10 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) SCALE: SIZE DWG. NO. D SHEET 1 OF 1 REV . DA TE APPROVALS DRAWN ENGINEERING R&D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE: DECIMALS: .
A-11 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) ITEM NO. QTY . PAR T NO. DESCRIPTION 1 2 3 4 5 1 2 4 2 2 4PFL010-041 7E014-075 7J010-001 7F010-024 7C010-075 BRKT , F AN RESISTOR RELOCATION SCREW , #14 X .
A-12 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) ITEM NO. QTY . PAR T NO. DESCRIPTION PIGT AIL CONNCTR, FUEL PUMP SPACER, .312 OD/.14 ID 14-16AWG SOLDERLESS CONNECTOR SCREW , SHTMTL, HXHD, #6 x .
A-13 P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) WA TER PUMP POWER STEERING AL TERN SUPERCHARG A/C CRANK 1300 BEACON PLACE OXNARD, CA 93033 TEL: (805) 604-1336 FAX: (805) 604-1337 CAD GENERA TED DRAWING, DO NOT MANUALL Y UPDA TE SCALE: SIZE DWG.
P/N: 4809628 ©2003 P axton Automotiv e All Rights Reserved, Intl. Copr . Secured 05JUN03 v2.1 MusGT(4809628 v2.1) Paxton Automotive . 1300 Beacon Place .
An important point after buying a device Sylvania 1000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sylvania 1000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sylvania 1000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sylvania 1000 you will learn all the available features of the product, as well as information on its operation. The information that you get Sylvania 1000 will certainly help you make a decision on the purchase.
If you already are a holder of Sylvania 1000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sylvania 1000.
However, one of the most important roles played by the user manual is to help in solving problems with Sylvania 1000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sylvania 1000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center