Instruction/ maintenance manual of the product 7'7-inch x 7'7-inch and Smaller Sundance Spas
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© 2001 Sundance Spas, Inc Document Number 6530-188, Rev . B Installation Instructions W illowW ood Fits models 7’7” x 7’7” and smaller . Accommodates the Cover Breeze cover lift.
1 How to Use This Manual Thank you for purchasing a Sundance Spas Gazebo. This manual will provide easy to follow , step-by-step instructions for assembly and installation of your gazebo. Please complete the assembly steps in the order they are presented in this manual.
2 Sundance Spas Gazebos Installation Instructions WillowWood 3 4 9 10 13 20 8 5 6 7 1 2 12 11 14 19 18 15 16 17 NOTE: Inner and Outer Swa y Braces are to be attached to the inside of the Tie Plates.
Step 1 Before you start to assemble the gazebo, check the parts list below to make sure that you have all the necessary parts. It is recommended that you pre-drill all screw holes to prevent wood splitting. Some parts are pre-drilled and will be noted as such in the assembly instruc- tions.
4 T op edges flush Step 2 Assemble the W all Sections Y ou will need a 10' x 10' clear , level assembly area. Lay out the pieces of a single wall section as shown in Diagram 2. A single wall section consists of: one 2"x4"x77-1/2" Header [4] , two Lattice Panels [1] , and two 2"x3" Uprights [3] .
5 Step 5 T urn the lattice panels over and position them so that the uprights are facing each other with the notches down, resting on the 2"x 4" header as shown in Diagram 5. Step 6 Adjust the panel units so the end of the header is flush with the inside edge of the lattice panel frame as shown in Diagram 6.
Step 8 Raise the W all Sections Have your assistant raise one of the wall sections that has the corner uprights attached. Then raise one of the wall sections without a corner upright.
7 Sundance Spas Gazebos Installation Instructions WillowWood Step 1 1 Closing the W all Sections Place the two completed wall sections opposite of each other as shown in Diagram 1 1. Join the two wall sections as in Step 9, making sure to attach wall sections to the INSIDE of the corner upright of the adjoining wall.
Step 13 Assemble the T ie Plates Position the four T ie Plates [5] and eight Sway Braces [10 & 1 1] on the ground as shown in Diagram 13 with all pieces fitting together . Step 14 Attach the small sway brace to the T ie Plates using two 2-1/2" screws through the pre-drilled holes, as shown in Diagram 14.
9 Sundance Spas Gazebos Installation Instructions WillowWood Step 16 Attach the Tie Plate Assembly to the W all Assembly NOTE: Y ou will need an assistant for this step. Lift the completed tie plate assembly , and place it on top of the wall unit assembly , as shown in diagram 16.
Step 18 Attach the tie plate assembly to the wall assembly with 2-1/2" screws placed every 10 inches, as shown in Diagram 18. Make sure you check your alignment of the T ie Plate with the w a l l as you progress. Pro T ip Do not attach mid rafters yet.
11 Sundance Spas Gazebos Installation Instructions WillowWood Step 21 Attaching the Hip Rafters Pro T ip: Hip Rafters are 50" long, Mid Rafters are 47" long. T o avoid mistakes, lay rafters out side by side and group by length prior to assembly .
Step 23 Have an assistant hold the hip rafter in position. Place a "Y" Bracket [19] as shown in Diagram 23 and attach with 1-5/8" screws. The "Y" brackets are pre-drilled. Step 24 Repeat the procedure for attaching the "Y" brackets to the remaining three hip rafters.
13 Sundance Spas Gazebos Installation Instructions WillowWood Step 26 Position a Corner Bracket [17] on the tie plate directly under one of the hip rafters as shown in Diagram 26. Attach the bracket only to the hip rafter for now . Y ou’ll attach the tie plate section later .
Step 29 Measure and mark the roof box header for the eight panels as shown in Diagram 29. The center point for marking all four headers is 25". Pro T ip: make any marks on the top of the roof box header so they will not mar the finish on the completed gazebo.
15 Sundance Spas Gazebos Installation Instructions WillowWood Step 31 Attaching the Roof Panels The rafter cleats are pre-attached to the roof rafters as shown in Diagram 31. Place a Roof Panel [16] onto the rafter cleats as shown in Diagram 31. Slide the panel forward until it just touches the roof box header .
16 Step 32 Once the roof panel is aligned properly , attach it to the hip rafter with one 1-5/8" screw at the top and one at the bottom of the panel. Next, align the mid rafter and also attach it with one 1-5/8" screw at the top and one at the bottom.
17 Step 35 Moon Lid Placement The Moon Lid [19] has two options for installation: Option 1 . Sliding Moon Lid Place one Moon Lid Panel inside the roof header box. The single Moon Lid Panel will slide back and forth in the roof header box. This will provide a moon lid that is partially open at all times as shown in Diagram 35.
18 Step 37 Maintenance Consult your dealer for any special instructions based on local weather conditions, such as extreme UV (sun) exposure, extreme moisture, etc. In general, wooden surfaces should be cleaned, lightly sanded and restained every six months.
Sundance Spas, Inc. 14525 Monte Vista Ave, Chino, CA 91710/U.S.A.; Phone: (909) 606-7733, Fax: (909) 606-0195, W ebsite: http://www .sundancespas.com 6530-188, Rev .
An important point after buying a device Sundance Spas 7'7-inch x 7'7-inch and Smaller (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Sundance Spas 7'7-inch x 7'7-inch and Smaller, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sundance Spas 7'7-inch x 7'7-inch and Smaller.
However, one of the most important roles played by the user manual is to help in solving problems with Sundance Spas 7'7-inch x 7'7-inch and Smaller. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sundance Spas 7'7-inch x 7'7-inch and Smaller along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
