Instruction/ maintenance manual of the product SHAKE MACHINE Stoelting
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OWNER'S MANUAL DQ - CHALLENGER SERIES SOFT SERVE & SHAKE MACHINE Manual No. 513561 June 03, Rev . 3.
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Need Part s or Service? We stock the parts you need. Our Technicians are factory trained and are certified in the Stoelting Technicare program. Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________ CALL Distributor: _________________________ Phone No.
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STOELTING, LLC Tele: 920-894-2293 502 Hwy 67 Kiel, WI 53042-1600 Fax: 920-894-7029 OWNER'S MANUAL STOEL TING CHALLENGER SERIES SOFT SERVE & SHAKE FREEZERS This manual provides basic information about the freezer and its components. Instructions and suggestions are given covering its basic operation and care.
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T ABLE OF CONTENTS SECTION 1 - DESCRIPTION AND SPECIFICA TIONS 1.1 Description ...................................................................................................................... 1 1.2 Specifications ................................
LIST OF ILLUSTRA TIONS Figure Title Page 1 Caster Options ...................................................................................................... 3 2 Water Connections ............. ......................................................
1 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting Challenger pressurized freezers are available in water cooled or air cooled versions (completely self- contained or with remote condensers). Some models are available with built-in hoppers or remote mix pump feed.
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3 SECTION 2 INSTALLATION 2.1 SHIPMENT AND TRANSIT The freezer has been assembled, operated, and inspected at the factory . For shipment, the freezer is placed on skids, with small parts placed separately in boxes. Upon arrival at the final destination, the freezer must be checked for any damage which may have occurred during final transit.
4 Figure 2 Water Connections Figure 3 Electrical Connections W ater Out W ater In Access Holes.
5 CAUTION FLUSH ALL W A TER LINES BEFORE INST ALLA- TION. IN NEW STORES WITH SEDIMENT IN W A TER, ADD SUIT ABLE FIL TER OR STRAINER T O W A TER INLET . FAILURE T O FLUSH ALL W A TER LINES MA Y RESUL T IN EQUIPMENT F AILURE AND EQUIPMENT DAMAGE. F . Refer to nameplate at the side of the freezer for specific electrical requirements.
6 Figure 5 Remote Condenser.
7 2.4 U3 MIX PUMP INST ALLA TION AND CHECKOUT (REMOTE MODELS) A . Follow the steps below to install the mix pump in an upright position on the wall (allow clearance for a mix container under pump). See Fig.6. 1. Mount by locating four (4) hole centers on cooler wall using mounting bracket as template.
8 Figure 6 Mix Transfer Line and Pump Installation.
9 3.1 Safety Information W ARNING Read and understand the entire manual before operating or maint aining S toelting equipment. This Owner’s Manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation.
10 3.2 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety pre- cautions and operating instructions in the manual are read completely and are thoroughly understood. SAFE OPERA TION IS NO ACCIDENT ; observe these rules: A. Know the freezer .
11 3.3 OPERA TING CONTROLS It is required that the operator know the function of each control or component on the freezer before operating. Refer to Fig.
12 NOTE Stoelting has found that stera-sheen green label sanitizer and cleaner does an effective job of prop- erly sanitizing and cleaning soft serve freezers. A sample is included with each new freezer . Read di- rections on packet, for more information.
13 H. Shake refrigeration (Model 225R) is automatically actuated when the spigot is opened. T o start the spinner rotating, you must depress the foot pedal (some models). When dispensing a product, open the spigot fully , quickly and completely , filling the cup in one operation.
14 K . Open spigot to expel water . When the hopper or pail is empty , place the mix pump switch and main drive switch in the OFF position. Allow freezer barrel to drain completely . L. Repeat steps E-K using mild detergent solution. M. Repeat steps E-K using 120 to 130° F (49-54° C) hot rinse water .
15 2. Remove the air bleed valve by unscrewing the knob while holding the valve stem from behind. Remove the compression spring and push air bleed valve through the rear of the front door . 3. Pull lock pin out of spigot handle, then remove spigot handle (217/225).
16 Figure 13. Auger with Rubber Rear Seal Figure 14. Auger Disassembly 4. Keep the rear of the auger tipped up once it is clear of the freezer barrel. This prevents the auger seal from falling off. 5. Wipe spline lubricant off hex end rear of auger with a paper towel.
17 Figure 17. Auger Flight Spring Figure 18. Mix Line Adapter Figure 19. Removing O-rings Spring 5. Turn springs into the plastic flights (See Fig.17). Install first flight to bottom of auger , rotate, add successive flights from bottom as the auger is pushed slowly into the freezer barrel.
18 A . T o clean the freezer p arts, disassemble all parts. (Refer to Sec. 3.1 1 - 3.17 for the disassembly of freezer parts.) B . Place all parts in warm, mild detergent water and wash thoroughly. Rinse all parts with clean, hot water. The use of soft water is recommended, along with dishwashing detergents such as Joy, Dawn, or equivalent.
19 SECTION 4 MAINTENANCE INSTRUCTIONS 4.1 FREEZER ADJUSTMENT This section is intended to provide maintenance personnel with a general understanding of the freezer adjustments. It is recommended that any adjustments in this section be made by a qualified person.
20 D. An alternative method is to clean with a condenser brush and vacuum. NOTE If the condenser is not kept clean, loss of refrigera- tion efficiency will result. 4.5 PREVENTATIVE MAINTENANCE It is recommended that a preventative maintenance sched- ule be followed to keep the freezer clean and operating properly.
21 M E L B O R P E S U A C E L B I S S O P Y D E M E R ) r e g u a ( r o t o m e v i r D s e o d r o , " t u o - s k c i k " . n u r t o n . f f o s i r e z e e r f o t r e w o P . 1 . d e d a o l r e v o r o t o m e v i r D . 2 . e g a t l o v e n i l w o L .
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23 SECTION 5 HOW TO ORDER REPLACEMENT PARTS 5.1 HOW TO ORDER REPLACEMENT PARTS To assure the receipt of the proper replacement parts, supply your serviceperson with the following information: A . Model number of equipment. B . Serial number of model (stamped on nameplate).
24 Drawing Quantity Index No. Part No. 217/225 237 Description 1 2177427 1 Front Door w/Pins 2 1 158091 1 Actuator , Door Safety 3 3159696 2 Spigot, Outside 4 3158086 1 Spigot, Center 5 624598 4 O-rin.
25 Drawing Part Index No. Number Q t y. Description 1 3156992 1 Cam Assy . Center 2 3157854 1 C a m Assy . Right 3 3157855 1 Cam Assy . Left 4 2156997 1 H an d le, Center 5 2156999 1 Handle, Left 6 2157850 1 Handle, Right 7 221619 3 Bushing, Spacer 8 1 154703 3 Washer 9 625440 3 Ring, Retaining 1.
26 Drawing Part Index No. Number Q t y. Description 1 2104552 1 Front Auger Support 2 149003 1 Front Auger Support Bushing 3 381804 2 Auger Flight 4 694255 2 Spring 5 4151 178 1 Auger Shaft 6 624678 1.
27 Drawing Part Index No. Number Q t y. Description 1 482039 2 Black Knob (Shake Guard) 2 3120092 1 Spinner Guard 3 2120090 1 Spinner Swing Shield 4 2132222 1 T o p S plash Cover Insert 5 696146 1 Spr.
28 MISCELLANEOUS P ARTS Description Part No. Haynes Spray (12 oz.) ............................................................................... 508017 Petro-Gel Tube (4 oz.) ..........................................................................
29 DECALS Description Part No. Incoming Wires .......................................................................................... 324015 Water Inlet ...............................................................................................
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WARRANTY SOFT SERVE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and aug.
An important point after buying a device Stoelting SHAKE MACHINE (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stoelting SHAKE MACHINE yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stoelting SHAKE MACHINE - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stoelting SHAKE MACHINE you will learn all the available features of the product, as well as information on its operation. The information that you get Stoelting SHAKE MACHINE will certainly help you make a decision on the purchase.
If you already are a holder of Stoelting SHAKE MACHINE, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stoelting SHAKE MACHINE.
However, one of the most important roles played by the user manual is to help in solving problems with Stoelting SHAKE MACHINE. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stoelting SHAKE MACHINE along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
