Instruction/ maintenance manual of the product SFC-K 40 Sterling
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Op er ating In struc tions Safety Fil ters SFC-K 40 SFC-K 50 b 5 3 6 - 3 M S Ster ling Ma te rial Pro cess ing.
Parts & Ser vice: Tele phone: (800) 423-3183 Edi tion: 06/99 b 5 3 6 - 3 M S SFC-K 2 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.
Ster ling Ma te rial Pro cess ing re tains all rights t o change the in for ma tion in these op er at ing in struc t ions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions.
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TA BLE OF CON TENTS 1. Safety in struc t ions ............................................5 1.1. Warn ings and sym bols ..................................6 1.2. Ex pla na tions and in for ma t ion .............................7 2. In stal la tion in struc tions .
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of the di rect and in di rect haz ards con nected with the equip ment.
1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn ings are not ob served.
1.2. Ex pla na tions and in for ma tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please note that t he terms used in the text st and for the cor re spond ing ex pla na tions listed be low.
2. In stal la tion in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions.
F In stall the equip ment such that all parts are eas ily ac ces si ble; this fa cil i tates main te nance and re pair work. b 5 3 6 - 3 M S SFC-K In stal la tion in struc tions 9.
2.1. Trans port The unit is de liv ered as a com plete sub-assembly. Trans port the unit on a pal let. Lift the unit only by the wall sup port flange (B) or by t he hop per loader (A) . Use only suit able lift ing gear (e.g. hoist ing crane or fork lift).
2.2. In stal la tion For in stal la tion, the wall sup port f lange (A) is used. F In stall the saf ety fil ter by means of four screws which guar an - tee a car ry ing ca pac ity of at least 50 kg (110.
2.3. Com pressed air sup ply For op er a tion of the valve, a com - pressed-air sup ply (1/4“) is needed. Check com pressed air pip ing for cor rect in stal la tion and as sem bly. Check fit tings, length and qual ity of the hose con nec tions for agree - ment with re quire ments.
2.4. Elec tri cal con nec tion » The elec tri cal con nec tion may only be car ried out by trained per son nel. The reg u la tions of t he lo cal Elec tric ity Board mus t be ob - served. All work must be car ried out with t he unit dis con nected fr om volt age and pres sure sup ply.
Con nect the ca ble to the plug of the SFC-K’s clean ing valve. Ob serve the con nec tion di a gram: F Con nect the plug t o the clean ing valve of the saf ety fil ter and fas ten the safety screw.
3. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions.
L Dis con nect the equip ment f rom mains sup ply be fore st art ing main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing main te nance work.
3.1. Main te nance in ter val s Daily: Check warn ing signs on equip ment f or good leg i bil ity and com plete ness. Check the oil level in the oiler. Empty the wa ter sep a ra tor . Check op er at ing pres sure of the plant’s sup ply net work (5-6 bar sys tem over pressure).
3.2. Cleaning the col lect ing bin L For clean ing of the col lect ing bin, the plant should be switched off. Open the tog gle-type fas ten ers (A). Re move the col lect ing bin (B) from the sup - port. Clean the col lect ing bin (B). Place the col lect ing bin (B) back in the sup - port.
3.3. Re placing/ cleaning the fil ter car tridge in the hop per loader » Stop the con vey ing pro ce dure. Switch off the con vey ing sys tem at the main switch. In ter rupt the mains sup ply. Set all com pressed-air lines at zero pres sure. & The con vey ing ca pac ity is di min ished by a clogged fil ter car - tridge.
In stall the new fil ter car tridge on the hop per lid. F Use a new lock nut. Tighten the lock nut with 20 Nm. Mount the lock ing pin. Place the hop per lid with the fil ter car tridge on the hop per loader.
3.4. Re placing t he seal ing rings » Stop the con vey ing pro ce dure. Switch off the con vey ing sys tem at the main switch. In ter rupt the mains sup ply. Set all com pressed-air lines at zero pres sure. Nonreturn valve Open the tog gle-type fas ten ers (A) be - tween the hop per lid and the hop per loader.
Out let flap Open the tog gle-type fas ten ers (A). Re move the col lect ing bin (B) fr om the sup port. Re move the old seal ing ring (C) f rom the noz zle of the m a te rial out let. In stall the new seal ing ring (C). F Ob serve the di rec tion of in stal la tion (D).
3.5. Re placing/ clean ing the fil ter car tridge of the out let con tainer F The fil ter car tridge can also be r e placed/cleaned dur ing op er - a tion. Be cause of ac cu mu la tion of dust, Ster ling rec om - mends that you switch off the safet y fil ter.
4. Tech ni cal data Ver sions: SFC-K 40 SFC-K 50 Weight: approx. 10 kg (22 lbs) Com pressed air sup ply: 4-6 bar (72-87 PSI) sys tem over pressure b 5 3 6 - 3 M S SFC-K Tech ni cal data 24 9OO mm 35.4" 40/5O mm 1.6"/2.0" 262 mm 10.3" 29O mm 11.
5. Ap pen dix b 5 3 6 - 3 M S SFC-K Ap pen dix 25.
5.1. Spare parts list » This spare parts list is in tended to be used only by trained per son nel. Other per sons are not per mit ted to mod ify or re pair the equip - ment.
SFC-K 40/50 b 5 3 6 - 3 M S SFC-K Ap pen dix 27 16 1 20 19 8 31 28 17 6 18 29 5 7 40 27 46 13 14.
Pos. Orderno. / Designation 1 28622 / valve hous ing 5 28624 / col lect ing bin 6 23093 / out let flap with magnet 7 23098 / seal ing ring 8 13428 / nonreturn valve 13 28623 / cylinder 14 23092 / seal.
An important point after buying a device Sterling SFC-K 40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sterling SFC-K 40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sterling SFC-K 40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sterling SFC-K 40 you will learn all the available features of the product, as well as information on its operation. The information that you get Sterling SFC-K 40 will certainly help you make a decision on the purchase.
If you already are a holder of Sterling SFC-K 40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sterling SFC-K 40.
However, one of the most important roles played by the user manual is to help in solving problems with Sterling SFC-K 40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sterling SFC-K 40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center