Instruction/ maintenance manual of the product TPG-140-140 State Industries
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1 MODELS TPG-140-140 thru 600-2500 INCLUDING TPX/TPO & TPD COMMERCIAL GAS, OIL AND GAS/OIL T ANK-TYPE W A TER HEA TERS • INST ALLA TION • OPERA TION • SER VICE • MAINTENANCE • LIMITED W ARRANTY PLACE THESE INSTRUCTIONS ADJACENT TO HEA TER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE PRINTED IN U.
2 FOREWORD This manual is intended to be used in conjunction with other literature provided with the heater . This includes power burner and related gas control information. It is important that this manual and the additional publications be reviewed in their entirety before beginning any work.
3 GENERAL SAFETY INFORMA TION PRECAUTIONS DO NOT USE THIS APPLIANCE IF ANY P AR T HAS BEEN UNDERW A TER. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water .
4 The water temperature is controlled by two thermostats. One thermostat is located near the top of the tank and the other is in the lower part of the tank.
5 The latest version of the National Electrical Code, NFP A No. 70. In Canada refer to Canadian Electrical Code C 22.1, from National Fire Protection Association, 1 Batterymarch Park, Quincy , MA 02269-9101. LOCA TING THE HEA TER When installing the heater , consideration must be given to proper location.
6 UNDESIRABLE OPENINGS, CAUSING POOR COMBUSTION. SOOTING MA Y RESUL T WITH AN INCREASED RISK OF ASPHYXIA TION. THERMAL EXP ANSION (CLOSED SYSTEM) Thermal expansion occurs in any hot water system when system water is heated or “recovered” during periods of non-use.
7 Where an existing chimney or vent is to be used, be sure that the chimney or vent has adequate capacity for the number and sizes of gas appliances being vented through it. Inspect the chimney or vent and remove all soot or other obstructions, which will retard free draft.
8 T ABLE 3 EQUIV ALENT LENGTH OF FITTINGS IN FEET Pipe Size (IPS) 1 1.25 1.5 2 2. 5 3 4 Std. T ee through side 5.5 7.5 9 .0 12.0 14.0 17.0 22.0 Std. E1 1 2.7 3.7 4 .3 5.5 6.5 8.0 12.0 45°F E1 1 1.2 1.6 2.0 2.5 3.0 3.7 5.0 Plug Cock 3.0 4.0 5.5 7.5 9.
9 TYPICAL WIRE DIAGRAM TPG, 270 - 2,500 KBTUH TPO, 800 - 2,500 KBTUH TPD, 400 - 2,500 KBTUH TYPICAL WIRE DIAGRAM TPG, 140 - 255 KBTUH.
10 TYPICAL WIRE DIAGRAM TPO, 140 - 720 KBTUH TYPICAL WIRE DIAGRAM TPD, 140 - 300 KBTUH.
11 TWO UNIT MANIFOLD INST ALLA TION Assure water flow balance of all units. Without this balance, the full water heating and storage potential of the system cannot be achieved. Otherwise, the units with the higher water flow may have a shortened life.
12 Suggested safety device test procedures are: A. While heater is operating, turn valve, main burner and pilot gas line manual gas cocks to the OFF position. Burner should shutdown within 3-4 seconds and lockout on flame failure, requiring reset of the flame safeguard device.
13 The depth of lime build-up should be measured periodically . Heaters will have about 3” of lime build-up when the level of lime has reached the bottom of the cleanout opening or about 1” of lime build-up if it has reached the drain valve opening.
14 6. Using a wire brush, remove soot from flue passages in heater tank. CAUTION While cleaning tank flue passages, care must be taken that brush does not come in contact with the combustion chamber lining as damage could occur . • If burner flue collector flange gaskets are damaged, replace.
15 Excessive water pressure is the most common cause of relief valve leakage. It is often caused by a “closed system”. If a check valve is in the inlet system it will not permit the expanded hot water volume to equalize pressure with the main. The relief valve must release this water or the water heater or plumbing system will be damaged.
16 Model TPG/TPX/TPO/TPD Limited W arranty CERTIFIED F ACT ORY ST ART - UP REQUIRED T o activate your warranty , contact your local sales representative or Authorized Start-up Agent to arrange for a FREE Certified Start-up. State W ater Heaters, the warrantor , extends the following LIMITED W ARRANTY to the owner of this water heater .
An important point after buying a device State Industries TPG-140-140 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought State Industries TPG-140-140 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data State Industries TPG-140-140 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, State Industries TPG-140-140 you will learn all the available features of the product, as well as information on its operation. The information that you get State Industries TPG-140-140 will certainly help you make a decision on the purchase.
If you already are a holder of State Industries TPG-140-140, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime State Industries TPG-140-140.
However, one of the most important roles played by the user manual is to help in solving problems with State Industries TPG-140-140. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device State Industries TPG-140-140 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
