Instruction/ maintenance manual of the product Power Vent/Power Direct Vent Gas Models State Industries
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1 Instruction Manual PRINTED IN THE U .S .A 0408 1 97 834-000 KEEP THIS MANUAL IN THE POCKET ON HEA TER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
2 SAFE INST ALLA TION, USE AND SERVICE Y our safety and the safety of others is extremely important in the installation, use and servicing of this water heater .
3 GENERAL SAFETY.
4 GENERAL SAFETY.
5 Thank Y ou forpurchasingthis waterheater .Properlyinstalled and maintained,itshouldgiveyouyearsoftroublefreeservice.
6 * CAUTION HARNESS HAS 120 VAC. IN OPERATION. ** See “Planning the Vent System,” “Installation of Vent System” and “Condensate” for more information.
7 Rough-In-Dimensions Model Units A B C D E F 100 Inches 68.50 49.25 22.00 15.75 3.00 8.00 cm 174 125.09 55.88 40.00 7.62 20.32 T op/Side Inlet and Outlet: 3/4” NPT Gas Inlet: 1/2” NPT Capacity , Gas and Electrical Characteristics Model ApproximateCapacity Manifold Pressure Electrical Characteristics U.
8 For all sidewall terminated, horizontally vented powervent, direct vent, andpower directvent gas fueled waterheaters installed in ever.
9 FIGURE 2. W A TER PIPING - MIXING V AL VE USAGE This appliance has been design certified as complying with American National Standard/CSA Standard for water heaters and is.
10 F ACTS TO CONSIDER ABOUT THE LOCA TION Car eful ly cho ose an ind oor locat ion for the new wat er hea ter , beca use the placementis a very importantconsideration for the safetyof the occupants in the building and for the most economical use of the appliance.
11 in an alcove or closet, the entire oormust be covered bythe panel. Failuretoheedthiswarningmayresultinarehazard. Minimum clearances between the water heater and combustible con stru ctio n are 0 i nc h at the sides an d rear , 5.
12 a f r ee areaofone squareinchper 1000Btu/hr(22cm 2 /kW) ofthe total inputof all appliances inthe enclosure, but notless than 100 squareinches(645cm 2 ).
13 CLOSED W A TER SYSTEMS W ater supply systems may , because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back ow preventers.
14 Figures2 and 10show the typicalattachment of thewater piping to the water heater . The water heater is equipped with 3/4 inch NPT water connections. NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the water heater connections.
15 The te mper ature - pr essu re reli ef valve must b e manu ally o p e r a t e d a t l e a s t o n c e a y e a r , s e e F i g u r e 2 8 .
16 SEDIMENT TRAPS A sedime nt tra p sha ll be inst alled as close to the ga s inle t of the water heater as practical at the time of water heater installation.
17 FIGURE 15B. U.S. POWER VENT CANADIAN POWER VENT W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION.
18 FIGURE 15D. U.S. DIRECT VENT CANADIAN DIRECT VENT W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION. W ARNING VENT HOOD(S) MA Y BE EXTREMEL Y HOT DURING OPERA TION.
19 PLANNING THE VENT SYSTEM Plan the route of the vent system from the exhaust elbow to the plannedlocationoftheventterminal. 1. Layout total vent systemtousea minimumofventpipeandelbows.
20 INST ALLA TION OF VENT SYSTEM Beforebeginning installation of pipingsystem thoroughly read the section of this manual VENT PIPE PREP ARA TION.
21 INST ALLA TION SEQUENCE For installations in the City of LosAngeles, California Category IV PVCPipesuch asthatmanufacturedbyBrownline PipeCompany , mustbeusedasventpipematerial.
22 INST ALLA TION OF VENT SYSTEM, SIDEW ALL With the route of the venting system and selection of materials completed, as d isc uss ed in t he se cti on of t his m.
23 Thi s c onc entr icvent ter minat ionkitmay beusedwith 3or 4inchdiamete r pi pe sy st em s. Whe nco nn ect in gt oa4 in .
24 5. Secure assemblyto roofstructure as shownin Figure Eusing fieldsuppliedmetalstrappingorequivalentsupportmaterial. NOTE: Ensure termination height is above the roof surface or anticipated snow level (1 ft.
25 8. Operate heater through 1 heat cycle to ensure combustion-ai r and ventpipesareproperlyconnectedtoconcentricventtermination connections.
26 VENT PIPE PREP ARA TION 1. INITIAL PREP ARA TION. A. ) Make sure the solvent cement you are planning to use isdesignedforthespecicapplicationyouareattempting.
27 B. Deburring Us e ak ni fe, p las ti cp ip ed eb ur ri ng to ol, o rf il et or em ov eb ur rs fr om the end of small diameter pipe. Be sure to remove all burrs from ar ou nd th e ins id e as we ll as th e ou tsi de of th e pi pe .
28 CONTROLS AND SWITCHES This model is provi ded with three pressure switch es. These switche s are essential to the safe and proper operation of the unit. All switches are wired in series.
29 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PROPER OPERA TION AFTER SERVICING. POWER VENT WIRING SCHEMA TIC - FIGURE 24. THI S WATER H EATER IS P OL ARIT Y S ENSIT V E.
30 W ARNING: If you do not follow these instructions exactly , a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equippe d with an ignition device which automatically lights the burner .
31 The water temperature is controlled using the T emperature Control on the Display at the front of the unit (See Figure 1). Thiscontrol utilizes a temperatureprobe to determine thetank temperature.
32 USING THE ELECTRONIC CONTROLLER 1. Overview Interactionwith thewaterheater controllerisdone throughan up,adown, andthree operationbuttons.
33 3. Adjusting the Operating Set Point The Operating Set Point ofthiswaterheaterdeterminestheregulated temperatureforthewaterinthetank.
34 3. Changing the Display Units The display interface to the heater has the option of selecting between degrees Fahrenheit and degrees Celsius for temperature displays. Thiscan befound inthe “DisplaySettings” menu.
35 ACTION: T ogettothecurrentfaultinformationscreen,press Menu. DISPLA Y : ACTION: Press the DOWN buttontohighlight"currentFault"andpress Select. DISPLA Y : ACTION: Press the DOWN button for more information.
36 FOR YOUR INFORMA TION ST ART UP CONDITIONS SMOKE/ODOR Itis notuncommonto experienceasmall amountofsmoke and odor during the initial start-up. This is due to burning off of oil frommetalparts,andwilldisappearinashortwhile.
37 VENTING SYSTEM INSPECTION At least once a year a visual inspection should be made of the venting system.Y oushouldlookfor: 1.Obst ruc tion s whi ch coul d cau se impr ope r ven ting .
38 INST ALLED IN SUIT ABLE AREA: T o insure sufcient ventilat ion and combu stion air supply , proper clearan ces from the wat er heat er mus t be maintained. See “Facts to Consider About Location” section.
39 LEAKAGE CHECKPOINTS Neveruse thiswater heaterunlessit iscompletelylled withwater . T o prevent damage to the tank, the tank must be lled with water .
40 PROBLEMS NOT ENOUGH HOT W A TER 1.)Blowerwillnotrun. a.“ON/OFF”controlswitchturnedoff. T urnswitchtothe“ON”position. b.Blowerunplugged. Plugblowerbackinto1 15V ACoutlet.
41 NOTES.
42 NOTES.
43 Limited W arranty StateW aterHeaters,thewarrantor,extendsthefollowingLIMITEDW ARRANTYtotheownerofthiswaterheater .
44 500T ennesseeWaltzParkway , AshlandCity ,TN37015 Phone:800-821-2017•Fax:800-644-9306 Website: www .statewaterheaters.
An important point after buying a device State Industries Power Vent/Power Direct Vent Gas Models (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought State Industries Power Vent/Power Direct Vent Gas Models yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data State Industries Power Vent/Power Direct Vent Gas Models - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, State Industries Power Vent/Power Direct Vent Gas Models you will learn all the available features of the product, as well as information on its operation. The information that you get State Industries Power Vent/Power Direct Vent Gas Models will certainly help you make a decision on the purchase.
If you already are a holder of State Industries Power Vent/Power Direct Vent Gas Models, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime State Industries Power Vent/Power Direct Vent Gas Models.
However, one of the most important roles played by the user manual is to help in solving problems with State Industries Power Vent/Power Direct Vent Gas Models. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device State Industries Power Vent/Power Direct Vent Gas Models along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center