Instruction/ maintenance manual of the product CT10 1650 PSI Stanley Black & Decker
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CT10 1650 PSI HYDRAULIC CRIMPING T OOLS S afety , O pera tiOn and M aintenance USer’S ManUaL © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.
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3 SAFETY SYMBOLS ........................................................................................................................................................4 SAFETY PRECAUTIONS .............................................................
4 Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment.
5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before performing general maintenance or repairs.
6 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal.
7 T OOL HOSE INFORMA TION HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 Oil Flow Each Hose Length Inside Diameter USE Wire Braid Hose Spec Working Pressure Fiber Braid Hose Spec Operating Pressure GPM LPM FEET METERS INCH MM PSI BAR PSI BAR 5-8 19-30 up to 50 up to 15 1.
9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
10 TO CHANGE THE CURRENT SETTING: 1. Remove the hydraulic hose coupling from the return port on the tool, if one is installed. When making the change from CC to OC, hydraulic uid may be trapped in the tool, prevent- ing complete movement of the adapter .
11 OPERA TION T o install dies, follow the instructions below for your model of crimping head. 1. If the hydraulic hoses are connected: • T urn the hydraulic system control valve OFF . • Disconnect rst the hydraulic input (supply) hose, then the output (return) hose.
12 OPERA TION 2. Connect the tool to an appropriate hydraulic power source. Follow the Hydraulic Hose Connection safety guidelines and instructions in this section. If possible, use the hydraulic power source you plan to use for crimping. 3. Place the die load tester between the blank (test) dies.
13 OPERA TION 2. Remove any trapped air from the tool by squeezing the trigger 4 or 5 times to advance and retract the piston nearly a full stroke. 3. Position the tool to make the crimp. Failure to center the connector between the dies will damage the dies and/or die holders.
14 EQUIPMENT PROTECTION & CARE In addition to the Safety Precautions in this manual, observe the following for equipment protection and care. NO TICE • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools.
15 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table.
16 SPECIFICA TIONS Capacit y ( depending o n model) ......................................................................... 50 0 MC M Copper to 1033 MC M Aluminum Crimping Force .......................................................................
17 CT10016N P ARTS ILLUSTRA TION 15 14 17 20 19 42 20A 19A 17 15A 38A 14 39 37 41 9 6 35 40 18 16 36 38 30 13 12 3 27 3 43 5 7 21 23 10 29 24 28 34 11 26 25 32 33 22 8 31 1 4 2 44 THI S IS A NEWE R MOD EL CYLI NDER HEAD AND C-FRAME. T HE CYLINDER HEAD (ITE M 38) HAS A THREA D DIAMET ER OF M60X1 .
18 CT10016N P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 01259 1 O-R.
19 23 24 22 25 46 45 44 25A 23A 24A 22A 16 38A 40 37 42 9 6 36 41 14 21 25 39 48 31 13 12 3 7 43 5 35 27 26 33 3 28 17 10 29 20 30 19 11 34 18 8 32 1 4 47 15 2 SEE NOTE #1 23 25 24 22 45 44 46 38 IN PARTS LIST SEE NOTE #1 IN PARTS LIST üüüüüüüüüüüüüüüüüüüü C-FRAME .
20 CT10056DN & DH P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 0.
21 CT10056N P ARTS ILLUSTRA TION.
22 CT10056N P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 01259 1 O-R.
23 CT10066AN P ARTS ILLUSTRA TION This is an older model cylinder head and c-frame. The cylinder head (item 41A) has a threaded diameter of 2-3/8 and a thread length of 1.500. Check these dimensions on your cylinder head before ordering parts to make sure you are ordering correct parts.
24 CT10066AN P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 67281 1 Capscrew * 3A 00154 1 HSHCS ** 4 07626 2 O-Ring 5 09330 1 O-Ring 6 00294 1 O-Ring 7 0036.
Stanely Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com.
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