Instruction/ maintenance manual of the product AL35 Stanley Black & Decker
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© 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 16798 8/2014 V er . 6 USER MANUAL Safety , Operation and Maintenance AL35 HYDRAULIC AL TERNA T OR.
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AL35 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► AL35 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
AL35 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.
6 ► AL35 User Manual • Do not start the alternator with electrical loads con- nected and in a power “ON” state. • Ensure that the alternator is at operating speed/volt- age before connecting an electrical load. • Only use hydraulic hose labeled and certied as non-conductive when using hydraulic tools on or near electrical lines.
AL35 User Manual ◄ 7 SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL.
8 ► AL35 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
AL35 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bu.
10 ► AL35 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
AL35 User Manual ◄ 1 1 OPERA TION PROCEDURES 1. Observe all safety precautions. 2. CA UTION Do not connect or otherwise apply power to an electrical load until the alternator has come up to speed. Move the hydraulic circuit control to the “ON” posi- tion.
12 ► AL35 User Manual PREVENT A TIVE MAINTENANCE SCHEDULE IN DIRTY OR MOIST ENVIRONMENTS 90 DA Y INTERV ALS If the unit is operated or stored in a dirty , moist, or salt moisture environment, the electrical contacts, rotor and stator should be inspected and cleaned every 90 days or more frequently as deemed necessary .
AL35 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system.
14 ► AL35 User Manual PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. Check power unit for power ow and pressure (7-9 gpm/26-34 lpm, 2000 psi/140 bar . Couplers or hoses blocked. Remove restriction. Hyrevz motor failure. Inspect and repair .
AL35 User Manual ◄ 15 The AL35 is a hydraulic motor powered electrical alternator , designed to provide power for lights, small power tools, and small appliances. It produces 3500 watts of power at a nominal 120/240 volts AC single phase at 60 Hz frequency .
16 ► AL35 User Manual 2 4 3 2 5 21 22 16 1 7 8 9 3 14 13 12 6 15 17 18 19 20 22 21 23 25 24 27 40 36 37 35 42 39 21 22 20 32 43 31 10 28 30 26 41 38 AL35 ALTERNATOR August 1998 AL35 P ARTS ILLUSTRA .
AL35 User Manual ◄ 17 ITEM P ART NO. QTY DESCRIPTION 1 15100 1 VOL TMETER 2 COM* 4 PHILLIPS HEAD MACHINE SCREW 3 COM* 4 W ASHER 4 1 RECEPT ACLE P ANEL 5 15101 1 RECEPT ACLE, 30 A, 120 V 6 15103 1 RE.
18 ► AL35 User Manual ITEM P ART NO. QTY DESCRIPTION 1 00120 8 CAPSCREW, 1/4‑20 × 2-1/4 HSH 2 07386 1 GEAR HOUSING ASSEMBL Y (INCLUDES ITEMS 3 & 4) 3 00713 2 DOWEL PIN 4 06316 4 BUSHING 5 001.
AL35 User Manual ◄ 19 CAPACITOR TO FRAME 6 GND 5 GOLD GOLD GOLD SILVER 4 3 2 2 1 1 1 2 3 4 5 6 7 8 9 14 AWG BLK(P) 1 14 AWG BLK(P) 2 14 AWG WHT(P) 3 14 AWG WHT(P) 4 14 AWG WHT(P) 5 14 AWG BLK(P) 6 1.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
An important point after buying a device Stanley Black & Decker AL35 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker AL35 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker AL35 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker AL35 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker AL35 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker AL35, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker AL35.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker AL35. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker AL35 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
