Instruction/ maintenance manual of the product SD25 SPX Cooling Technologies
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SD25 Series Electric Screwdrivers User’s Manual Rev B, June 2004 39-30-40409.
24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-596-0600 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: The part number for the Visual Supervisor (VS) software program is 464000-03300.
LIMITED WARRANTY SPX GSE tech-motive tool warrants its PRODUCTS to be free from defec t s in materials and workmanship for the lesser of (1) one year from the date of shipment fr om the manufacturing facilit y in Michigan, U.
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June 2004 T-40409-A Page i Preface Our GSE tech-motive tool SD 25 Series Scre wdriver is easy to operate and comes with a manual that includes inst ructions to help you use i t safely, m ake minor a djustment s, and perform routine maintenance.
SD25 Series Screw drivers Page ii T-40409-A 39-30-40409 Abbreviations The most common abbreviations used throughout this manual are: DCM device control m odule EEPROM electrically erasable programmabl.
Contents June 2004 T-40409-A Page iii Contents Preface ........................................................................................................................ ............. i Who Should Use This Manual ................................
SD25 Series Screw drivers Page iv T-40409-A 39-30-40409 (This page is left bla nk intent ionally.).
June 2004 T-40409- A Page 1 SD25 Series Screwdrivers Thank you for pur chasing the GSE tech-motive tool SD25 Series Screwdriver, available in in-line and pistol grip ve rs ions. The SD25 Seri es In-line Scre wdriver is a com pact, lightwei ght tool of aluminum construct ion, weighing one pound and measuri ng 9.
SD25 Series Screw drivers Page 2 T-40409- A 39-30-40409 Electro-st atic Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requ irem ents of ESD Standard (S) 20.
June 2004 T-40409- A Page 3 Think Safety First! Working with fast eni n g t ool s can be dan ge rous if safe and proper procedur es are not followed. As with all machinery, certa in hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possi bility of personal injury.
SD25 Series Screw drivers Page 4 T-40409- A 39-30-40409 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a t ool capable of high torque without proper fixturing.
User’s Manual June 2004 T-40409- A Page 5 Electrical Safety Only qualified and properly trained personne l should perform electrical/electronic troubleshooting and repair.
SD25 Series Screw drivers Page 6 T-40409- A 39-30-40409 Getting Started All SD25 Seri es han dheld screwd rivers ha ve the fol lowing feat ures to pro vide torque i nformat ion right at your finge rtips: • Programmable multi-purpose pushbu tton for Cycle Complete, multi-parameter set selection, Data Send, etc.
User’s Manual June 2004 T-40409- A Page 7 V iewing Screwdriver Functions Before you operate your SD25 Series scre wdriver, become familiar its functionality : NOTE: ? The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the hea d.
SD25 Series Screw drivers Page 8 T-40409- A 39-30-40409 Inst alling the Screwdriver Use the follow ing procedure to instal l SD25 Series sc rewdrivers to the CS200 0 Mini Controller. Installing the Screwdriver 1. Identify the slot on the scre w driver connector into which the scre w driver cable plugs.
User’s Manual June 2004 T-40409- A Page 9 6. Become familiar w ith how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the sc rewdriver in the air (not on a fastener). Press the forward/reverse button, then pres s the throttle/trigger lever and watch t he output drive change direction.
SD25 Series Screw drivers Page 10 T-40409- A 39-30-40409 In the following table, all of the left column fields are defined in the orde r they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number GSE tech-motive tool part number for the screwdriver.
User’s Manual June 2004 T-40409- A Page 11 2nd Column Field Definition (continued from pre vious page) Has auxiliary pushbutton When checked, indicates that a scre wdriver with multi-purpose (auxiliar y) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had.
SD25 Series Screw drivers Page 12 T-40409- A 39-30-40409 Reversing the Screwdriver When the screwdriver is put into reverse, by slid ing th e forward/reverse switch in to the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opp osite direction to the normal fasteni ng direction.
User’s Manual June 2004 T-40409- A Page 13 Use the following procedure t o attach a Pistol Grip handle (part number 49- SD-10111) to an I n-line screwdriver. Refer t o Viewing Screwdriver Functions on page 7 to v iew an illustration of the In-line screwdriver that may help you with this procedure.
SD25 Series Screw drivers Page 14 T-40409- A 39-30-40409 Mapping Screwdriver Functions This section de scribes how VS is used to map screwdriver funct ions to the buttons and switches on the screwdrive r. You can also use VS to change the default mapping.
User’s Manual June 2004 T-40409- A Page 15 The screwdriver inp u ts are software selectable usin g VS. To disable the p ush -to -st art fu n ct i on, assi g n the Cycle On input, Cycle Enable input and the Clear Outp uts input to the Trigger. The typical inputs for a screwdriver wi t h pus h-to-start function di sabl e d are shown bel o w.
SD25 Series Screw drivers Page 16 T-40409- A 39-30-40409 The screwdriver inp u ts are software selectable usin g VS. T o enable the push-t o-start func tion, assign the Cycle On input to Input 8, and assign the Cycle Enable input an d Clear Ou tputs input to the Trigger.
User’s Manual June 2004 T-40409- A Page 17 Mapping Output s for a Single-S pindle Typically, the LEDs and headlights on the screwd river work in the following way: • Headlights turn on while the screwdrive r is running i n forward or revers e.
SD25 Series Screw drivers Page 18 T-40409- A 39-30-40409 The typical out puts for screwdriver LED s are shown below..
June 2004 T-40409- A Page 19 Troubleshooting Your Screwdriver The CS2000 M ini Controller used with the screwdrive r has m any configurable feature s and programmable parameters that control the operation of the fastening system equipment.
June 2004 T-40409- A Page 20 Maintaining Your Screwdriver Generally, there is no preventiv e maintenance required for GSE tech-motive tool screwdrivers. SPX GSE tech-motive tool only recommends t r ained technicians to pe rform in-depth ma intenance, such as motor, transducer , or gearing replacement.
User’s Manual June 2004 T-40409- A Page 21 Reading the Screwdriver Part Numbers All SD25 Se ries Screwdrivers ha ve an 8-digit pr efix that helps you quickly identify the type of screwdriver yo u are using, a nd a longer s uffix th at provides more details ab ou t the screwdriver.
June 2004 T-40409- A Page 22 Specifications and Parts This section lists the specificatio n s of your SD25 Series screwdrivers u nde r typical operat i ng conditions and available screwdriver-to-contro ller cables.
User’s Manual June 2004 T-40409- A Page 23 Screwdriver Accessories This section lists part numbers for the screwdrive r-to-controller cables, suspen sion bail, reaction mounting plates, and foam grip a vailable for the SD25 Series screwdrivers.
SD25 Series Screw drivers Page 24 T-40409- A 39-30-40409 (This page i s left bla nk intentionally .).
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Part Number: 39-30-40409 SPX Corporation 42860 Nine Mile Road Novi, MI 48375-4122 USA Phone: (248) 596-0600 Toll free: (800) 795-7875 Fax: (248) 596-0601 Website: www.
An important point after buying a device SPX Cooling Technologies SD25 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought SPX Cooling Technologies SD25 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data SPX Cooling Technologies SD25 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, SPX Cooling Technologies SD25 you will learn all the available features of the product, as well as information on its operation. The information that you get SPX Cooling Technologies SD25 will certainly help you make a decision on the purchase.
If you already are a holder of SPX Cooling Technologies SD25, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime SPX Cooling Technologies SD25.
However, one of the most important roles played by the user manual is to help in solving problems with SPX Cooling Technologies SD25. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device SPX Cooling Technologies SD25 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
