Instruction/ maintenance manual of the product CS4000 SPX Cooling Technologies
Go to page of 106
CS4000 Mini Controller with Ethernet Techni cal Reference Manual.
24-Hour Technical Suppor t Toll Fr ee: 1-877-224-7377 SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool ® brand names.
Please Note: has a new name. W e are now This change of name is not yet reflected in the documentation for this product w here you w ill still find the old logo and company name. The new address is: SPX GSE tech-motive tool 42860 Nine M ile Road, Novi M I 48375-4122 The toll free service number remains the same: 1-877-224-7377.
LIMITED W ARRANTY Except for perishable items, such as the fuses and batteries, SPX GSE tech-motive tool warrants its GSE tech-motive tool brand fastening products, GSE brand sensors and instruments, and fastening systems to be free from defects in materials and workmanship for one y ear from the date of shipment from the manufacturing facility.
A ck now le dgments Special thanks are extended to the follow ing SPX GSE tech-motive tool m ana ge ment, soft war e and hardw are engineers w ho provided value information in the development and revi ew of this m anual. Jim Gren ier Tom Joz w ia k Ken Leho czk y Larr y Piggins Rick Szwast Steve Urbansk i Bill Welch Karen R.
May 2002 T-38324-A Page iii Preface The GSE tech-motive tool CS4000 Mi ni Control ler wi th Ethern et typi cally is used w ith tech-motive tool Intelligent nutrunners in a multi-spindl e fastening system that communicates w ith ot he r ope rations in an ass embly process over an Ethern et netw ork.
CS4000 Mini Controller with Ethernet Page iv T-38324-A 39-30-38324 If y ou w ant to us e the CS4000 Min i Controlle r with Ethernet w ith a netw ork or laptop com puter, refe r to Chapter 5. Setting Up the Ethernet, Chapter 6. Setting Up the 485 N etwork and Chapter 7.
Preface May 2002 T-38324-A Page v A bbrev iations Some of the most c ommon abb r eviati ons used througho ut this manual i nc lude t he foll o wing: API Application Program In terface GFCI Ground Faul.
CS4000 Mini Controller with Ethernet Page vi T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page vii Contents Preface ....................................................................................................................... . ........... iii W ho S hould Use T h is M a nua l ..................................
CS4000 Mini Controller with Ethernet Page viii T-38324-A 39-30-38324 E n c l o s u r e Int e r i o r ......................................................................................................... 3-6 T ool Cont r ol Modul e ................
Contents May 2002 T-38324-A Page ix 7. Se tt ing Up t h e RS - 232 Lin k .......................................................................................... 7 - 1 S e tting Up V i s u a l S up e r v i s or ......................................
CS4000 Mini Controller with Ethernet Page x T-38324-A 39-30-38324 Figures Figu r e 1 - 1. E x a m ple of an Ethe r net Net w o r k w i th a Conne c ted Po r table Lapto p ............. 1 - 3 Figu r e 1 - 2. E x a m ple of a 485 Net w o r k ...........
Contents May 2002 T-38324-A Page xi F i gu r e 6 - 1. VS M ain.ini c on f igu r ed f or a 485 Net w o r k ........................................................ 6 - 2 Figure 6-2. Net w ork Addre ss DIP S w it c h Set f or Addre ss ‘5 ’ .........
CS4000 Mini Controller with Ethernet Page xii T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page 1-1 1. Overview The GSE tech-motive tool C S4000 Mini Con troller w ith Eth ernet is th e control com ponent of one of the most po werful DC ele ctric nutrunner fastening c o ntro l systems availab l e. T he system uses 100% digital technology to ensure accurate and reliable fastenin g, and torque angle data acquisition.
CS4000 Mini Controller with Ethernet Page 1-2 T-38324-A 39-30-38324 • A digital I/O com mun ications link, using the optional Interbus-S digital I/O m odule in the controller.
Chapter 1. Ov erview May 2002 T-38324-A PRELIMINA RY DRA FT Page 1-3 Example of a “Permanent” (Embedded) Ethernet Netw ork (Using M i ni Control l e r s w ith Ethernet) NOTE: Each contr oller is attached to the hub, whic h is in turn attached to the hos t computer.
CS4000 Mini Controller with Ethernet Page 1-4 T-38324-A 39-30-38324 Using a 485 Netw ork using SDLC In a 485 net work, t he controller i s linke d to a LAN, v ia cable betw een the f irst controll er’s RS- 485 connector an d the port f or the Sy nchronou s Data Li nk Cont rol (SDLC) card i nstalled on the host compu ter.
Chapter 1. Ov erview May 2002 T-38324-A PRELIMINA RY DRA FT Page 1-5 Example of a “Permanent” (Embedded) 485 Netw ork (Using CS4000 KDM and M ini Controllers w i th SDLC) Figure 1-2.
CS4000 Mini Controller with Ethernet Page 1-6 T-38324-A 39-30-38324 Using the RS-232 Serial Po rt In this config uration, a laptop P C loaded with the Visu al Supervisor software is linked to the controller’s RS-232 serial port. S ee Figure 1- 1 on page 1-3.
Chapter 1. Ov erview May 2002 T-38324-A Page 1-7 Using the Siemen s 3964R Barcode Proto col The RS- 422 port on the con troller support s the Siem ens 3964R barcode protocol. This protocol provides an error checked poin t-to-poin t met hod of sen ding barcode data to t he controller.
CS4000 Mini Controller with Ethernet Page 1-8 T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page 2-1 2. Think Safety First! Working wi th fast ening t ools can be dang erous if s afe and proper procedu res are not foll owed.
CS4000 Mini Controller with Ethernet Page 2-2 T-38324-A 39-30-38324 General Machine Safety • FOR YOUR OWN SAFETY READ T HE INSTRUCTION MANUAL THOROUGHLY PRIOR TO OPERATING THE TOOL. • DO NOT WORK IN A DANGEROUS ENVIRONMENT. Do not us e power tool s in a damp or wet location or expose them to rain, oils, or corrosive fluids.
Chapter 2. Think Safety First! May 2002 T-38324-A Page 2-3 • MAIN T AI N TOOLS IN TOP CONDITION. Keep tools prope rly lubrica ted and cle an. If any wires become fray ed or exposed, replace them im mediately . Prevent dirt, grease or contaminants from getting into the tool.
CS4000 Mini Controller with Ethernet Page 2-4 T-38324-A 39-30-38324 • Alway s use fuses of a capacity sm aller than or equal to the safe capacity of the line or the equipment it serv es. • Before you work on any circuit, check it with an appropriate testing device to be sure voltag e is not present.
May 2002 T-38324-A Page 3-1 3. Identify ing the Components The CS4000 Min i Controller w ith Ethernet houses all the standard f uncti ons of th e standard CS4000 Mini Controller, but also has the abil.
CS4000 Mini Controller with Ethernet Page 3-2 T-38324-A 39-30-38324 Front Panel Figu re 3-1 show s the fron t panel com ponents of the CS 4000 Mini Cont roller w ith Ethe rnet. Figure 3-1. Front Panel View NOTE: The AC power c ord is desc ribed in the Top and Bottom Panel section later in this chapter.
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-3 Parameter Set Switch Turn the dial to select the parameter set y ou w ish to use for the nex t rundown . Select parameter sets using th e parameter set switch or Visual Supervisor. Access Screws The access screw s keep the f ront panel of th e controller fasten ed.
CS4000 Mini Controller with Ethernet Page 3-4 T-38324-A 39-30-38324 Figu re 3-3 show s the bottom panel com ponents of the C S4000 Mini Con troller w ith Eth ernet. Descriptions are prov ided in clockw ise order, starting w ith the I/O connector. Figure 3-3.
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-5 Tool cables are available in lengt hs of: • 3 ft / 0.91 m (part n umber 51- 3066-0003) • 6 ft / 1.83 m (part n umber 51- 3066-0006) • 10 ft / 3.05 m (part n umber 51- 3066-0010) • 15 ft / 4.
CS4000 Mini Controller with Ethernet Page 3-6 T-38324-A 39-30-38324 Fuses Fuse 1 an d Fuse 2 are 15A, 250V, SL O-BLO fus es, Littelfu se 326015 or equivalen t (part nu mber 13-10- 1015).
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-7 Figure 3-4. Components Inside the Enclosure of the CS4000 Mini Controller with Ethernet NOTE: The AC power c ord is desc ribed in Top and Bottom Panel earlier in this chapter.
CS4000 Mini Controller with Ethernet Page 3-8 T-38324-A 39-30-38324 T ool Control M odul e The Tool Control Module (TCM), show n in Figu re 3-5, is a device th at controls a sing le DC electric tool. The TCM and its attached tool are referred to as a spindle.
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-9 The TCM has a small four-digit display , a column of nin e indicator LEDs, and two potentiometers. The LEDs p rovid e status and c onditio n information ab out the co nne cted nutr unner.
CS4000 Mini Controller with Ethernet Page 3-10 T-38324-A 39-30-38324 Servo Amplifier The servo am plifier is a three- phase, brush less DC m otor controller that provides electrical pow er to the nutrunner motor. I t r eceives control signals fro m the Device Contro l Mo dule (DCM).
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-11 Backplane The backplane (part num ber 420890-35327) is a prin ted circuit board i nto w hich m any of the in ternal compon ent cables plug. It als o contains address s witch SW-1, an d the DCM fus e, F4.
CS4000 Mini Controller with Ethernet Page 3-12 T-38324-A 39-30-38324 Backplane Fuses Fuse F4 is L ittelfuse 239001, 5x 20 mm , 1A, SLO BL O (SB) 250V (part number 13- 10-61001). Fuse F4 protects th e DCM board insi de the TCM. Fuses F2 an d F3 are Littelfus e 255.
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-13 I/O Board The I/O board show n in Figu re 3-9 is inserted in to a connector, J2, on the backplan e. It interfaces to all of the con nectors available on th e bottom of th e controller, see Figure 3- 3 on page 3-4.
CS4000 Mini Controller with Ethernet Page 3-14 T-38324-A 39-30-38324 Ethernet Interface Card The Ethernet interf ace card (part num ber 420959-38093) is a printed circu it board into wh ich internal compo nent cab les o f the Ethe rnet ne t work are p lugged .
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-15 The nine- position RS-232 s erial port, J7, is used for setu p and diagnostics of the Ethernet in terface card.
CS4000 Mini Controller with Ethernet Page 3-16 T-38324-A 39-30-38324 Interbus-S M odule The Interbu s-S dig ital I/O m odule (part num ber 41-30-0300) is opti onal and is supplied on ly w hen it is specified at the tim e of order.
Chapter 3. Identify ing the Components May 2002 T-38324-A Page 3-17 Table 3-2 describes the LEDs . Table 3-2. Description of LEDs on the Side of the Interbus-S Module LED Name Description 24V Power Supply Steady yellow light indicates the +24V power supply is connected to the Interbus-S module.
CS4000 Mini Controller with Ethernet Page 3-18 T-38324-A 39-30-38324 Ground Fault Ci r c ui t I nterrupter The Ground Fault Circuit Interru pter (GFCI) is wired in series from the AC pow er input to the servo amplifier.
May 2002 T-38324-A Page 4-1 4. Installing the CS4000 Mini Controller with Ethernet This chapte r show s you how t o moun t and w ire the CS4000 Min i Controll er wit h Ethernet .
CS4000 Mini Controller with Ethernet Page 4-2 T-38324-A 39-30-38324 Figure 4-1. CS4000 Mini Controller w ith Ethernet Dimensions To moun t the control ler you require four 1/ 4-20-in bolts or screw s. NOTE: Al l dimensions are in inche s with millimeters in square b rackets.
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-3 Pow er and Connection-Requirements WARNING! 230 VAC SINGLE PHASE INPUT ONLY. Internal capacitors store a high voltage charge an d discharge slow ly after external pow er is removed.
CS4000 Mini Controller with Ethernet Page 4-4 T-38324-A 39-30-38324 Meeting the A C Input Pow er Requirements CAUTION! Failure to provide the proper power source can cause the followin g problems in yo ur CS4000 Mini Controller with Ethernet : ! The nutrunner might shut down before it reaches the target torque during a rundown cycle.
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-5 I/O Wiring The CS4000 Min i Controlle r with Ethernet is equipped w ith a 19- pin I/O con nector for fi eld I/O. The settin gs descri bed in Table 4-1 are Visu al Supervi sor (VS) defau lt settin gs.
CS4000 Mini Controller with Ethernet Page 4-6 T-38324-A 39-30-38324 Table 3-1. 19-Position Remote I/O C onnector Pinout Signal Names and Descriptions (Continued) Pin Signal Description E Limit Set Sel.
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-7 Table 3-1. 19-Position Remote I/O C onnector Pinout Signal Names and Descriptions (Continued) Pin Signal Des.
CS4000 Mini Controller with Ethernet Page 4-8 T-38324-A 39-30-38324 A rem ote input circuit schematic an d remote I/O schematics f or sourcing and sinking output s are shown in Figure 4 -3 thro ugh Fi gur e 4-5 .
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-9 Figure 4 -4 is a n e xample o f the remot e I/O wiring sc heme using the d efaults ( volta ge sour ce) fo r the jumpers. It s hows one of the m any way s the rem ote I/O feature of th e controller can be used.
CS4000 Mini Controller with Ethernet Page 4-10 T-38324-A 39-30-38324 Figure 4-5 is an exam ple of the rem ote I/O wiring scheme th at show s how to change the jum pers for voltage sin k. It show s one of the many ways the remote I/O f eature controller can be us ed.
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-11 Connector Pinout Definitions Pinout def initions are provided f or the tool, I/O, RS-422, TCM n etwork, R S-232, printer/barcode an d Interbus -S connectors .
CS4000 Mini Controller with Ethernet Page 4-12 T-38324-A 39-30-38324 RS-422 Connector Pin Designation W ire Color (Ref) Function A BRN/W HT TX D+ OUT B W HT/BRN T XD- OUT C ORN/W HT R XD+ IN D W HT/OR.
Chapter 4. Installing the CS4000 Mini Controller w ith Ethernet May 2002 T-38324-A Page 4-13 Interbus-S “O UT” Connector Pin Designation W ire Color (Ref) Function 1Y L D O 2 2G Y D I 2 3 BRN GND1.
CS4000 Mini Controller with Ethernet Page 4-14 T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page 5-1 5. Setting Up the Ethernet The CS4000 Mini Controller w ith Eth ernet can be con nected to an Ethe rnet Local A rea Network (LAN).
CS4000 Mini Controller with Ethernet Page 5-2 T-38324-A 39-30-38324 The IP address con sists of 32-bits (In ternet Protocol version 4, IPv 4) and is m ost oft en depicted in a dot address. This is the f ormat in wh ich y ou mu st enter IP addres ses for th e CS4000 Mini C ontroller w ith Ethernet sof tware.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-3 4. Insert one of the fe male connectors on the null mode m cable (part number 41-41-0109FN) into the 9-pin connector (J7) on the Ethernet interface card.
CS4000 Mini Controller with Ethernet Page 5-4 T-38324-A 39-30-38324 9. Select the RS-232 serial communicat ions port on your laptop that you will be using to send data t o the att ached Ethern et interface card . This is the com m unications por t to which the null modem cable is attached.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-5 The T INI Ethernet Interf ace Flash Utility attempts to c onnect to the com m unications port you specified in Step 9. W hen the attempt is s uccess ful, the m essage s hown in Figure 5-4 is displayed.
CS4000 Mini Controller with Ethernet Page 5-6 T-38324-A 39-30-38324 10. F lash the app lication file t o the Ethern et interface card . a. Click the Flash m enu in the TINI Ether net Interfac e Utility window. b. From the Flash m enu, clic k F lash T INI… .
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-7 The T INI Ethernet Flash Utility connects to the Ethernet inter face c ard, via the COM port you specified in Step 9.
CS4000 Mini Controller with Ethernet Page 5-8 T-38324-A 39-30-38324 There ar e three possible r easons that a flas h fails: • The null m odem cable has been ins erted into the 9-pin connec tor (J7) on the Ethernet interf ace card inc orrectly.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-9 To c hange the IP address, s ubnet mas k and/or the def ault gateway being used: a. Click on the IP A ddress: , Subnet M ask: , or Default Gateway: field. b. Enter the new value. c. Repeat Steps a) and b) for all the f ields you w ant to change.
CS4000 Mini Controller with Ethernet Page 5-10 T-38324-A 39-30-38324 Updating A ppli cati on Settings After y o u have flash ed an application file to the Eth ernet interface card, y ou may want to update settings w ithout re-f lashing the entire application file ag ain.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-11 The Applic ation Settings window, shown in Figure 5-13, opens to display the General Info tab. T his window shows y ou details of the last succ essf ul flash of an application file to the Ethernet inter face c ard.
CS4000 Mini Controller with Ethernet Page 5-12 T-38324-A 39-30-38324 4. To change the IP address, subnet mask and/or default gateway: a. Click on the IP A ddress: , Subnet M ask: or Default Gateway: field. b. Enter the new value. c. Repeat Steps a) and b) for all the f ields you w ant to change.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-13 d. Click on the drop-down menu nex t to 3964R Baud Rate to change the baud r ate used for com munic ations to and fr om the bar code scanner attac hed to the RS-422 port. You can select fr om the following baud rates: • 1200 • 19200 • 2400 • 38400 • 4800 • 57600 • 9600 e.
CS4000 Mini Controller with Ethernet Page 5-14 T-38324-A 39-30-38324 Editing VSMain.ini fo r an Ethernet N etw ork When you a r e using the E ther ne t link, you must also change VSMain.ini manually . In the f ollowing exam ple, show n in Figure 5- 16, VSMain.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-15 Use Procedure 5-3 to m ake the n ecessary ch anges to VSMain.ini . Procedure 5-3. Editing VSMain.ini for an Ethernet N etwork 1. Open VSMain.ini using Notepa d. a. Click the Start m enu on the W indow s NT desk top.
CS4000 Mini Controller with Ethernet Page 5-16 T-38324-A 39-30-38324 4. Repeat Step 3 for each controller you are connecting to the Ethernet network. Each device has its own section in VSMain.ini . The s ample below shows s ettings for the second contr oller added to VSMain.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-17 Ethernet cables are in serted into the Ethe rnet connector on th e bottom panel of each CS4000 Mini Controller w ith Ethern et. T he other end of the Eth ernet cable is connected to a n etwork h ub.
CS4000 Mini Controller with Ethernet Page 5-18 T-38324-A 39-30-38324 2. Enter a name t o identif y this connection an d select the Hyperterminal ico n you want to use fo r it. See Figure 5- 17. a. Enter a m eaningful nam e f or the Hyperterminal connec tion in the Name: field.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-19 3. Select the c ommunications port you want to use for the Hyperter minal connection. See Figure 5-18.
CS4000 Mini Controller with Ethernet Page 5-20 T-38324-A 39-30-38324 4. Specify the commu nications po rt setting s. See Figure 5-19. a. Set the Bits per se cond: field to 115200. b. Set the Data bits: field to 8. c. Set the Parity: f ield to None. d.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-21 5. Hit the ENT ER key on the compu ter keyboard to v iew th e login promp t: ‘T INI login.
CS4000 Mini Controller with Ethernet Page 5-22 T-38324-A 39-30-38324 7. Enter ping follow ed by the IP address o f the comp uter or cont roller on the Ethernet ne twork tha t you want to test. NOTE: The IP addres s of the Ethernet interface c ard is the same as the IP address of the c omputer or contr oller to which it is attac hed.
Chapter 5. Setting Up the Ethernet May 2002 T-38324-A Page 5-23 Use Procedure 5-5 to test th e Ethernet netw ork from th e host compu ter. NOTE: There is an alternative to the method desc ribed in Procedure 5- 5. You can use the Telnet applic ation, if it is installed on the Windows operating system of the host computer.
CS4000 Mini Controller with Ethernet Page 5-24 T-38324-A 39-30-38324 2. Enter ping follow ed by the IP address o f the comp uter or cont roller on the Ethernet ne twork tha t you want to test. NOTE: The IP addres s of the Ethernet interface c ard is the same as the IP address of the c omputer or contr oller to which it is attac hed.
May 2002 T-38324-A Page 6-1 6. Setting Up the 485 Network The CS4000 Mini Controller w ith Ethernet can be connected to a L ocal Area Netw ork (LA N) usin g a 485 netw ork link and a s pecial Sy nchronou s Data Li nk Cont rol (SDLC) card.
CS4000 Mini Controller with Ethernet Page 6-2 T-38324-A 39-30-38324 Editing VSMain.ini for a 485 Netw ork When y ou are us ing a 485 netw ork, you m ust also chan ge VSMain.ini m anually. In the followin g exam ple, show n in Figu re 6-1, VSMain.ini is configur ed t o talk t o four TCM s using a single SDLC channel.
Chapter 6. Setting Up a 485 Network May 2002 T-38324-A Page 6-3 Use Procedure 6-1 to m ake the n ecessary ch anges to VSMain.ini . Procedure 6-1. Editing VSMain.ini for a 485 Network 1. Open VSMain.ini using Notepa d. a. Click the Start m enu on the W indow s NT desk top.
CS4000 Mini Controller with Ethernet Page 6-4 T-38324-A 39-30-38324 4. When you are finished edit ing VSMain.ini , save your changes and exit Notepad. a. Click the File menu in Notepad. b. From the File m enu, selec t S ave . c. From the F ile menu, s elect Ex it .
Chapter 6. Setting Up a 485 Network May 2002 T-38324-A Page 6-5 Table 6-2. Setting A ddress Switches (continued) To set the follow ing address num ber: Set these Address switch es ON: Keep these DIP s.
CS4000 Mini Controller with Ethernet Page 6-6 T-38324-A 39-30-38324 Use Procedure 6-2 to set th e address on the back plane of the con troller. Procedure 6-2. Setting the Address fo r the Controller 1. Turn OFF power to the controller. WARNING! Make sure the power is OFF before you remove the TCM .
Chapter 6. Setting Up a 485 Network May 2002 T-38324-A Page 6-7 Using 485 Netw ork Cables The type of cable you need to connect t he CS4000 Mini Controller w ith Ethernet t o the LA N using the 485-lin k is th e Bellden 8104 low capacitance com puter cable or equ ivalent.
CS4000 Mini Controller with Ethernet Page 6-8 T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page 7-1 7. Setting Up the RS-232 Link The CS4000 Mini Controller with Ethernet can be connected to a laptop computer and serve a stand-alone unit.
CS4000 Mini Controller with Ethernet Page 7-2 T-38324-A 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Page 8-1 8. Maintenance/Troubleshooting Mainten ance of th e CS4000 Mini C ontroller w ith Eth ernet consis ts of replacin g fus es and cleani ng the enclosu re win dow. The Troubles hooting section of this chapt er gives possible solu tions to problem s and describes how to locate a malf unction in the Ethern et network.
CS4000 Mini Controller with Ethernet Page 8-2 T-38324-A 39-30-38324 Replacing Ma in Pow er Fus es Mai n P owe r F1 and F2 = 15A, 250V, S LO-BL O Littelfu se 313015 or equiv alent (part num ber 13-10-1015) Refer t o Figure 3- 3 on page 3- 4 to locate the m ain pow er fus es on th e CS4000 Mini C ontroller bott om panel.
Chapter 8. Maintenance/Troubleshooting May 2002 T-38324-A Page 8-3 T roubles hooting This section describes some of th e problems y ou m ay encou nter with the Ethernet n etwork, R S-422 (Siem ens 3964R) interf ace and the Application Program Interf ace (API), and giv es brief description s of how you migh t attempt to solve each problem.
CS4000 Mini Controller with Ethernet Page 8-4 T-38324-A 39-30-38324 RS-422 (Siemens 3964R) Interface If y ou encoun ter problems w ith the RS-422 (S iemens 3964R ) interface, y ou can us e Procedure 5-4 on page 5 -17 .
May 2002 T-38324-A Page 9-1 9. Technical Information A ssemb l y Draw ing The w iring diag rams f or the CS4000 Min i Controll er wit h Ethernet are show n in Fi gure 9-1 on page 9- 3 and Figu re 9-2 on pag e 9-5.
CS4000 Mini Controller with Ethernet Page 9-2 T-38324-A 39-30-38324 (This page is left blank intentionally .).
Chapter 9. Technical Information May 2002 T-38324-A PRELIMINAR Y DRAFT Page 9-3 Figure 9-1. CS4000 Mini Controller with Ethernet Wiring of Standard Ethernet and Inter bus-S Module.
CS4000 Mini Controller with Ethernet Page 9-4 T-38324-A PRELIMINAR Y DRAFT 39-30-38324 (This page is left blank intentionally .).
Chapter 9. Technical Information April 2002 T-38324-A Page 9-5 Figure 9-2. CS4000 Mini Controller with Ethernet Wiring of Standard Ether net.
CS4000 Mini Controller with Ethernet Page 9-6 T-38324-A PRELIMINAR Y DRAFT 39-30-38324 (This page is left blank intentionally .).
May 2002 T-38324-A Index- 1 Index 10Base-T, 1-2, 5-16 485 network cable, 6-7 A AC power, 4-4 AC Power Cord, 3-3 address switch, 3-6, 6-4 Address switches, 3-12 Application Program Interface, 1-2, 8-4 .
CS4000 Mini Controller with Ethernet Index-2 T-38324-A 39-30-38324 L LED, 3-9, 3-15, 3-17 LED display, 3-2 Limit Selector Switch, 8-1 Local Area Network, 1-1, 1-4, 3-1, 3-5, 5-1, 6-7 M main power fuse.
Part Number: 39-30-38324 SPX Corporation 42860 Nine M ile Road Novi, M I 48375-4122 USA Phone: ( 248) 596-0600 Toll free: (800) 795-7875 Fax: ( 248) 596-0601 Website: www.
An important point after buying a device SPX Cooling Technologies CS4000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought SPX Cooling Technologies CS4000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data SPX Cooling Technologies CS4000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, SPX Cooling Technologies CS4000 you will learn all the available features of the product, as well as information on its operation. The information that you get SPX Cooling Technologies CS4000 will certainly help you make a decision on the purchase.
If you already are a holder of SPX Cooling Technologies CS4000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime SPX Cooling Technologies CS4000.
However, one of the most important roles played by the user manual is to help in solving problems with SPX Cooling Technologies CS4000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device SPX Cooling Technologies CS4000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
