Instruction/ maintenance manual of the product HDG-60-M Southbend
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M ANUAL 1182845 REV 8 $21.00 HEAVY DUTY COUNTERLINE MANUAL SECTION HD OWNER’S MANUAL Heavy Duty Counterline Griddle Models Charbroiler Models Open Top Models HDG-24 HDG-36 HDG-48 HDG-60 HDG-72 HDG-3.
H EAVY D UTY C OUN TERLINE P AGE 2O WNER ’ S M ANUAL 1182845 REV 8 SAFETY PRECAUTIONS Before installing and operating this eq uipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and proble ms can be caused by failure to follow fundamental rules and precautions.
H EAVY D UTY C OUNTERLINE T ABLE OF C ONTENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 3 Congratulations! You have purcha sed one of the fi nest pieces of commercial cooking equipment on the market.
S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 4O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS S PECIFICATIONS NOTICE Installation must co mply with National Fuel Ga s Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA -B149.
H EAVY D UTY C OUNTERLINE S PECIFICATIONS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 5 SPECIFICATIONS CLEARANCES ! WARNING There must be adequate cle arance betwee n units and adjacent construction. Cleara nce must also be provided for servicing and for ope ration.
S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 6O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS Figure 2 1.5 " 24.0 " 30. 0 " Top View of Fr ont-T rough M odels 31.5 " 16.0" 15.1 " 10. 0" 2.0 " 29.4 " Sid e Vie w of Fr ont- T rou gh M odel s Front View 11.
H EAVY D UTY C OUNTERLINE S PECIFICATIONS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 7 SPECIFICATIONS CONSTRUCTION OF GRIDDLE MODELS The front, sides, and 5" riser are all stainle ss steel . The rear and bottom panels are aluminize d steel. The reinforced double-wall sides are fully insulated.
S PECIFICATIONS H EA VY D UTY C OUNTERLINE P AGE 8O WNER ’ S M ANUAL 1182845 REV 8 SPECIFICATIONS CONSTRUCTION OF CHARBROILER MODELS The front, top-rail sides, and 5" riser a re all stai nless steel. The rear and bottom panel s are aluminized steel.
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 9 INSTALLATION I NSTALLATION NOTICE Installation must co mply with National Fuel Ga s Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA -B149.
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 10 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Step 2a: Installation on Countertop Legs To install the appliance using counterto p leg s, do the following: 1. Locate the box of four legs shipped with t he appliance (if countertop legs were ordered).
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 11 INSTALLATION Step 2b: Installation Directly on a N on-Combustible Countertop Surface The appliance may be installed dire ctly onto a flat NON-COMB USTIBLE surface, as follows: 1.
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 12 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Step 2c: Installation on Insulated Base The appliance may be installed onto a flat NON-COMBUS TIBLE (but heat sensitive) surface using the optional insulated base, as follows: 1.
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 13 INSTALLATION Step 2d: Installation on Floor Stand (24", 36", and 48" Models) The 24", 36", and 48" appliances may be installed on top of an optional floor stand (f or 60" and 72" griddles, go to Step 2e on page 15).
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 14 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Figure 9 N O I J H J I L M L K 7. Check the partially assembled stand to make sure that the legs are straight and that all corners are square. Now tighten all bolts, but do not over tighten.
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 15 INSTALLATION Step 2e: Installation on Floor Stand (60" and 72" Models) A 60" or 72" griddle may be installed o n top of an optional floor stand (for 24", 36", and 48" griddles, go to Step 2d on page 13).
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 16 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION Figure 11 N O M K K L L J I P I J H H P 7. Check the partially assembled stand to make sure that the legs are straight and that all corners are square. Now tighten all bolts, but do not over tighten.
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 17 INSTALLATION Step 3: Attach Restraint for Appliances Mounted on Casters NOTICE For an applianc e equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z21.
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 18 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION 2. Install eye-bolt (item “F”) to a frame member on the rear of the appliance. After checking carefully behind the frame member for adequate clea rance, drill a 1/4" hole through the frame member.
H EAVY D UTY C OUNTERLINE I NSTALLATI ON O WNE R ’ S M ANUAL 1182845 REV 8P AGE 19 INSTALLATION 5. Connect the vent line from the pressure regulator to the outdoors in accordance wi th local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
I NSTALLATI ON H EAVY D UTY C OUNTERLINE P AGE 20 O WNER ’ S M ANUAL 1182845 REV 8 INSTALLATION 5. Light the burners. Set the control k nobs to only low temperatures for now. 6. Check (and, if necessary, adjust) the burner air shutters u sin g the proce dure on page 29.
H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 21 OPERATION O PERATION ! DANGER EXPLOSION HAZARD Purchaser of equipment must post in a pro minent lo cation, detailed instructions to be followed in the event the operator smells gas.
O PERATION H EAVY D UTY C OUNTERLINE P AGE 22 O WNER ’ S M ANUAL 1182845 REV 8 OPERATION OPERATION OF THERMOSTATIC GRIDDLE MODELS Each 12"-wide griddle se ction has a thermostatic-control knob on the front panel that directly control s the flow of gas, and so the heat.
H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 23 OPERATION OPERATION OF MANUAL GRIDDLE MODELS Each 12"-wide griddle se ction has a knob on the front panel that directly controls the flo w of gas, and so the heat. Turn the knob clockwise to incre ase the hea t; turn it counterclockwise to reduce the heat.
O PERATION H EAVY D UTY C OUNTERLINE P AGE 24 O WNER ’ S M ANUAL 1182845 REV 8 OPERATION OPERATION OF CHARBROILER MODELS Each 6"-wide charbroiler section ha s a knob on the front panel that directly controls the flow of gas, an d so the heat. Turn the knob countercloc kwi se to increase the heat; turn it clockwise to reduce the h eat.
H EAVY D UTY C OUNTERLINE O PERATION O WNE R ’ S M ANUAL 1182845 REV 8P AGE 25 OPERATION OPERATION OF OPEN-TOP BURNER MODELS Each 12"-wide open-to p burner section has two knob s on t he front panel that directly control the flow of g as to the section’s two burners, and so contro l the heat.
C LEANING H EAVY D UTY C OUNTERLINE P AGE 26 O WNER ’ S M ANUAL 1182845 REV 8 CLEANING C LEANING Southbend equipment is constructe d with the best qua lity materials and is designed to provide durable service when properly maintained. To expect the be st performance, your equipment must be maintained in good condition and clea ned daily.
H EAVY D UTY C OUNTERLINE C LEANING O WNE R ’ S M ANUAL 1182845 REV 8P AGE 27 CLEANING the metal. Rubbing clean ser, as gently as possible, in the direction of the polish ed lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION.
A DJUSTMENTS H EAVY D UTY C OUNTERLINE P AGE 28 O WNER ’ S M ANUAL 1182845 REV 8 ADJUSTMENTS A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPME NT.
H EAVY D UTY C OUNTERLINE A DJUSTMENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 29 ADJUSTMENTS ADJUSTMENT OF PILOT FLAME (GRIDDLE MODELS) The pilots are adjusted at the factory.
A DJUSTMENTS H EAVY D UTY C OUNTERLINE P AGE 30 O WNER ’ S M ANUAL 1182845 REV 8 ADJUSTMENTS ADJUSTMENT OF BURNER FLAME The burners are adjusted at the factory. If neces sary to adjust the burner flames, do the following for each burner: 1. Turn the burner’s control knob to the full ON po sition.
H EAVY D UTY C OUNTERLINE A DJUSTMENTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 31 ADJUSTMENTS ADJUSTMENT OF GRIDDLE THERMOSTATS Each burner’s co ntrol knob operates a sna p-action ther mostati c valve that was ad justed at the factory.
T ROUBLESHOOTING H EAVY D UTY C OUNTERLINE P AGE 32 O WNER ’ S M ANUAL 1182845 REV 8 TROUBLESHOOTING T ROUBLESHOOTING Consult the following table for troubleshooting guid ance.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 33 PARTS P ARTS NOTICE INSTALLATION OF OTHER THAN GENUINE SO UTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is located inside of the control pan el on the front of the appliance (see Figure 1 on page 3).
P ARTS H EAVY D UTY C OUNTERLINE P AGE 34 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Griddle Chassis Parts See drawing on follo wing page. Quantity for Griddle Width Key Part Number 24 " 36 " .
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 35 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 Griddle Chassis Parts See parts list on previous page.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 36 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Thermostatic Griddle Gas System Parts See drawing on following page.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 37 PARTS El ectr onic I gniti on Modul e P arts 1 2 3 4 5 6 7 8 17 17 19 14 11 20 15 10 13 12 16 21 22 23 24 25 5 3 18 9 Thermostatic Griddle Gas System Parts See parts list on previous page.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 38 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Manual Griddle Gas System Parts See drawing on follo wing page. Quantity for Griddle Width Key Part Number 24 " .
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 39 PARTS 3 4 1 2 5 6 7 8 9 10 13 14 11 12 15 Manual Griddle Gas System Parts See parts list on previous page.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 40 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Charbroiler Parts See drawing on follo wing page. Quantity for Width K e y Part Number 24" 36" 48" Des.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 41 PARTS 1 2 3 5 10 11 13 14 15 4 6 12 9 7 8 Charbroiler Parts See parts list on previo us page.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 42 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Open Top Parts See drawing on follo wing page. Quantity for Width K e y Part Number 12" 24" 36" Descri.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 43 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 15 14 Open Top Parts See parts list on previous page.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 44 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Floor Stand Parts for 24", 36", and 48" Width Units See drawing on follo wing page.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 45 PARTS 14 15 7 5 6 1 3 4 2 3 4 11 12 8 12 11 1 9 10 9 13 Floor Stand Parts for 24", 36", and 48" Width Units See parts list on previous page. Mo del HDG-36 is shown.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 46 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Floor Stand Parts for 60" Width Units See drawing on follo wing page.
H EAVY D UTY C OUNTERLINE P ARTS O WNE R ’ S M ANUAL 1182845 REV 8P AGE 47 PARTS 15 16 1 2 3 4 1 1 2 2 3 3 3 4 4 4 4 6 4 1 6 10 14 14 7 5 2 9 9 12 11 13 11 12 13 8 Floor Stand Parts for 60" Width Units See parts list on previous page. Mo del HDG-60 is shown.
P ARTS H EAVY D UTY C OUNTERLINE P AGE 48 O WNER ’ S M ANUAL 1182845 REV 8 PARTS Countertop Legs and Insulated-Base Parts 1 2 Part Number for Unit Width* Key 12" 24" 36" 48" 60&q.
H EAVY D UTY C OUNTERLINE O WNE R ’ S M ANUAL 1182845 REV 8P AGE 49 Notes:.
H EAVY D UTY C OUN TERLINE P AGE 50 O WNER ’ S M ANUAL 1182845 REV 8 Notes:.
H EAVY D UTY C OUNTERLINE O WNE R ’ S M ANUAL 1182845 REV 8P AGE 51 Notes:.
H EAVY D UTY C OUN TERLINE P AGE 52 O WNER ’ S M ANUAL 1182845 REV 8 HEAVY DUTY COUNTERLINE A product with the Southbend name inco rporates the best in durability and low maintenance. We all recognize, however, that replacem ent part s and occasional professio nal service may be necessary to extend the useful life of this unit.
An important point after buying a device Southbend HDG-60-M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Southbend HDG-60-M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Southbend HDG-60-M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Southbend HDG-60-M you will learn all the available features of the product, as well as information on its operation. The information that you get Southbend HDG-60-M will certainly help you make a decision on the purchase.
If you already are a holder of Southbend HDG-60-M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Southbend HDG-60-M.
However, one of the most important roles played by the user manual is to help in solving problems with Southbend HDG-60-M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Southbend HDG-60-M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center