Instruction/ maintenance manual of the product HDG-36 Southbend
Go to page of 48
IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Pu.
H EAVY D UTY C OUN TERLINE SAFETY PRECAUTIONS Before installing and ope rating this equipment, be sure everyone involved in its ope ration is fully trained and aware of precautio ns. Accidents and proble ms can be caus ed by failure to follow fundamental rules and precautions.
H EAVY D UTY C OUNTERLINE T ABLE OF C ONTENTS Congratulations! You have purcha sed one of the fi nest pieces of comm ercial cooking equipment on the market. You will find that your new equipment, like all Southb end equipment, has been desi gned and manufacture d to meet the toughest standards in the indu stry.
S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS SPECIFICATI S PECIFICATIONS NOTICE Installation must comply with National Fuel Gas Code, ANSI Z22 3.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA-B14 9.2 , as applicable.
H EAVY D UTY C OUNTERLINE S PECIFICATIONS SPECIFICATI CLEARANCES ! WARNING There must be adequate clearance between unit s and adjacent construction. Cle arance must also be provided for servicing and for operatio n. Measure back clearance from rear of 2" stand-off brackets.
S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS Figure 2 1.5" 24.0" 30.0" Top View Front View 11.0" 2.8" 5.4" Width (see table below) 31.
H EAVY D UTY C OUNTERLINE S PECIFICATIONS SPECIFICATI Figure 3 Front View Side View Top View Width (see table below) 30.0" 1.5" 21.5" 5.
S PECIFICATIONS H EAVY D UTY C OUNTERLI NE ONS Figure 4 Front View Top View 24.4" Width (see table below) 3.9" 2.0" 2.8" 6.3" Side View 11.0" 9.0" 15.3" SPECIFICATI DIMENSIONS OF OPEN TOP MODELS Model Width Number and Size of Burners Total BTU HDO-12 12.
H EAVY D UTY C OUNTERLINE I NSTALLATION I NSTALLATION NOTICE Installation must comply with National Fuel Gas Code, ANSI Z22 3.1 , Natural Gas Installation Code, CAN/CGA-B149.1 , or the Propane Installation Code, CAN/CGA-B14 9.2 , as applicable. These installation procedures must be followed by qualified personnel or warrant y will be void.
I NSTALLATION H EAVY D UTY C OU NTERLINE Step 2a: Installation on Countertop Legs To install the appliance using co unterto p legs, do the following: 1. Locate the box of four legs shipped with t he appliance (if countertop legs were ordered). 2. Raise the appliance about 6" so that the legs can be scre wed into the bottom near the corners.
H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2b: Installation Directly on a N on-Combustible Countertop Surface The appliance may be installed directly onto a flat NON-COMBUSTIBLE surfa ce, as follo ws: 1. Place the appliance in the position that it will be used.
I NSTALLATION H EAVY D UTY C OU NTERLINE Step 2c: Installation on Insulated Base The appliance may be installed onto a flat NON-COMB USTIBLE (but heat sen sitive) surface using the optional insulated base, as follows: 1.
H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2d: Installation on Floor Stand (24", 36", and 48" Models) The 24", 36", and 48" appl iances may be installed on t op of an optional floor stand (fo r 60" griddles, go to Step 2e on page 15).
I NSTALLATION H EAVY D UTY C OU NTERLINE Figure 9.
H EAVY D UTY C OUNTERLINE I NSTALLATION Step 2e: Installation on Floor Stand (60" Models) A 60" griddle may be installed on top of an option al floor stand (for 24", 36", and 48" griddles, go to Step 2d on page 13). The floor stand is shi pped in a separate crate and mu st be asse mbled, as follows: 1.
I NSTALLATION H EAVY D UTY C OU NTERLINE Figure 11 N O M K K L L J I P I J H H P INSTALLATION 7. Check the partially assem bled stand to make sure t hat the legs are straight and that all co rners are square. Now tighten all bolts, but do not over tighten.
H EAVY D UTY C OUNTERLINE I NSTALLATION Step 3: Attach Restraint for Appliances Mounted on Casters NOTICE For an appliance equipp ed with casters, (1) the installation shall be mad e with a connector that complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z21.
I NSTALLATION H EAVY D UTY C OU NTERLINE 2. Install eye-bolt (item “F”) to a f rame member on the rear of the appli ance. After checking carefully behind the frame member for adequate cleara nce, drill a 1/4" hole through the frame member. 3.
H EAVY D UTY C OUNTERLINE I NSTALLATION 5. Connect the vent line from the pressure regulator to the outdoors in acco rdance with local codes or, in the absence of local code s, with the National Fuel Gas Code, ANSI Z223.1 , Natural Gas Installation Code, CAN/CGA-B149.
I NSTALLATION H EAVY D UTY C OU NTERLINE Step 7: Final Installation Steps for Griddle Models This step applies only to the install ation of griddle models. New griddles should be carefully tempered and cared for in order to avoid possible damage. To break in a ne w gri ddle, do the following: 1.
H EAVY D UTY C OUNTERLINE O PERATION O PERATION ! DANGER EXPLOSION HAZARD Purchaser of equipment must po st in a prominent lo cation, detailed inst ructions to be followe d in the event the operator smells gas. Obtain the instructions from the local gas supplier.
O PERATION H EAVY D UTY C OUNTERLINE OPERATION OF GRIDDLE MODELS Each 12"-wide griddle sect ion has a thermostatic-contro l knob on the front panel that directly controls the flow of gas, and so the h eat. Turn the knob clockwis e to increa se the heat; turn it countercloc kwise to reduce the heat.
H EAVY D UTY C OUNTERLINE O PERATION OPERATION OF CHARBROILER MODELS Each 6"-wide charb roiler section has a kno b on the front p anel that directly controls the flow of ga s, and so the heat. Turn the knob counterclockwise to incre ase the heat; turn it clockwise to redu ce the heat.
O PERATION H EAVY D UTY C OUNTERLINE OPERATION OF OPEN-TOP BURNER MODELS Each 12"-wide op en-top burner se ction has two knobs o n th e front panel that directly control t he flow of gas to the section’s two burners, and so control the he at. Turn a knob clockwise to incre ase the heat; turn it counterclockwise to reduce the heat.
H EAVY D UTY C OUNTERLINE C LEANING C LEANING Southbend equipment is con structed with the best quality materials and is designed to provide durabl e service when properly maintained. To expect the best performance, your eq uipment must be maintained in good condition and clean ed daily.
C LEANING H EAVY D UTY C OUNTERLIN E the metal. Rubbing cleanser, as gently as possibl e, in the direction of the polished line s will not mar the finish of the stainless steel.
H EAVY D UTY C OUNTERLINE A DJUSTMENTS A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KN OWLE DGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUI PMENT.
A DJUSTMENTS H EAVY D UTY C OUN TERLINE ADJUSTMENT OF PILOT FLAME (GRIDDLE MODELS) The pilots are adjusted at the factory. If later the pilo ts are over-adjusted to the point whe re the flame is leaving its port, or “blowing off,” the result i s an unstable condition in which the pilot may extinguish.
H EAVY D UTY C OUNTERLINE A DJUSTMENTS ADJUSTMENT OF BURNER FLAME The burners are adju sted at the fact ory. If necessary to adjust the burner flames, do the foll owing for each burner: 1. Turn the burner’s cont rol knob to the full ON po sition. 2.
A DJUSTMENTS H EAVY D UTY C OUN TERLINE ADJUSTMENT OF GRIDDLE THERMOSTATS Each burner’s control knob operates a snap -action ther mostatic valve that wa s adj usted at the factory. If the griddle surface temperature is different from th e thermostat dial setting, adjust the valve using the following procedure: 1.
H EAVY D UTY C OUNTERLINE T ROUBLESHOOTING T ROUBLESHOOTING Consult the following table for troubleshooting gui dan ce. Problem Look for - No burners or pilots will turn on – Main gas supply to unit.
P ARTS H EAVY D UTY C OU NTERLINE P ARTS NOTICE INSTALLATION OF OTHE R THAN GENUINE SOUTHBEND P ARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is locate d insid e of the control pa nel on the front of the appliance (see Figure 1 on page 3).
H EAVY D UTY C OUNTERLINE P ARTS Griddle Chassis Parts See drawing on follo wing page. Quantity for Griddle Width* Key Part Number 24" 36" 48" 60" Description 1 1182586 2 3 4 5 K n.
P ARTS H EAVY D UTY C OU NTERLINE.
H EAVY D UTY C OUNTERLINE P ARTS Griddle Gas System Parts See drawing on follo wing page. Quantity for Griddle Width* Key Part Number 24" 36" 48" 60" Description 1 1182564 1 1 1 2 .
P ARTS H EAVY D UTY C OU NTERLINE A dditional Parts for Models with Electronic Igni tion.
H EAVY D UTY C OUNTERLINE P ARTS Charbroiler Parts See drawing on follo wing page. Quantity for Width * K e y Part Number 24" 36" 48" Description 1 1177704 4 6 8 K nob 2 1182775 1 - - F.
P ARTS H EAVY D UTY C OU NTERLINE.
H EAVY D UTY C OUNTERLINE P ARTS Open Top Parts See drawing on follo wing page. Quantity for Width * K e y Part Number 12" 24" 36" Description 1 1177704 2 4 6 K nob 2 1182979 1 - - F r .
P ARTS H EAVY D UTY C OU NTERLINE.
H EAVY D UTY C OUNTERLINE P ARTS Floor Stand Parts for 24", 36", and 48" Width Units See drawing on follo wing page. Part Number for Unit Widt h* Key 24" 36" 48" Qty Desc.
P ARTS H EAVY D UTY C OU NTERLINE 14 15 7 5 6 1 3 4 2 3 4 11 12 8 12 11 1 9 10 9 13 Floor Stand Parts for 24", 36", and 48" Width Units See parts list on previous page.
H EAVY D UTY C OUNTERLINE P ARTS Floor Stand Parts for 60" Width Griddles See drawing on follo wing page. Key Part Number Qty Descriptio n 1 1173709 4 B o t t o m b r a c e , l e f t & r i g .
P ARTS H EAVY D UTY C OU NTERLINE.
H EAVY D UTY C OUNTERLINE P ARTS Countertop Legs and Insulated-Base Parts Part Number for Unit Widt h* Key 12" 24" 36" 48" 60" Qty Description 1 1163561 1163561 1163561 116356.
H EAVY D UTY C OUN TERLINE Notes: P AGE 46 O PERATOR ’ S M ANUAL 1182845 REV 6.
H EAVY D UTY C OUNTERLINE Notes: O PERATOR ’ S M ANUAL 1182845 REV 6 P AGE 47.
H EAVY D UTY C OUN TERLINE P AGE 48 O PERATOR ’ S M ANUAL 1182845 REV 6 HEAVY DUTY COUNTERLINE A product with the Southbend nam e incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occa sional professional service may be necessary to extend the useful life of this unit.
An important point after buying a device Southbend HDG-36 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Southbend HDG-36 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Southbend HDG-36 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Southbend HDG-36 you will learn all the available features of the product, as well as information on its operation. The information that you get Southbend HDG-36 will certainly help you make a decision on the purchase.
If you already are a holder of Southbend HDG-36, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Southbend HDG-36.
However, one of the most important roles played by the user manual is to help in solving problems with Southbend HDG-36. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Southbend HDG-36 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
