Instruction/ maintenance manual of the product DB30 Baja
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DB30 Doodle Bug M ini Bike Read this manual carefully . It contains impor tant saf ety information. No one under the age of 16 should operate this Mini Bike without adult super vision.
Cong ratulations on y our purchase of the Baja Motorspor ts DB30 Doodle Bug Mini Bike. Y our Mini bike is warranted to be fr ee of manufactur ing def ec ts in the material of workmanship for a period of 90 day s from the date of purchase .
This manual should be consider ed as a permanent par t of the vehicle and should r emain with the vehicle when resold or otherwise transferred to a new user or oper ator . The manual con tains impor tant saf ety information and instructions which should be read carefully bef ore operating the v ehicle.
1 T ABLE OF C ONTENT S SAFE T Y ----------------------------------------------------- 2 Safe Oper ation ------------------------------------ 3 Safety Gear ----------------------------------------- 4 L.
Please read this manual and f ollow all instructions carefully . T o emphasize the special information, the symbol and the words W ARNING or CA UTION hav e some special meanings. P ay gr eat attention t o the messages. NO TE: Indicating special information which is to make maint enance easier or instructions clearer .
3 SAFE OPERA TION Rules for Saf e Operation · A pre- operation check must be conducted , before starting the engine, insur e safety , preven t mishaps, and damage to c omponents. · It is strongly suggested that all operators take a c er tied mot orcycle rider ’ s course prior to operating the vehicle .
CA UTION Never perform any unauthorized modications to this v ehicle. Only use original replacement part which can be obtained through Baja Motorsports 888-863-2252. 4 SAFE T Y GEAR A DO T approv ed motorcycle helmet is the most important par t of you saf ety gear .
!•• W ARNING -Moving parts can crush and cut. -Keep hands clear . -Do not operate with guard removed . ! W ARNING ! THIS VEHICLE CAN BE HAZARDOUS TO OPERA TER IF DRIVEN CARELESSL Y .
MA I N DA T A Description Data Description Data Overall length 1295mm (51 inches) Bore x stroke 52x45 Overall width 476.2mm (18.75 inches) PT O shaft rotation Count er clockwise Overall height 863.6mm (34 inches) Displacement of cylinder 97cc Wheelbase 927.
7 F ront Wheel Kick Stand Rear Wheel Seat Cushion Pull Start Cord Hand brake Air F ilter Clutch cov er Gas T ank F oot pegs Drive Chain Spark plug Throttle handle Off Button Brake Caliber L O C A T I .
L E F T A N D RI G H T H A N D G R I P O P E R A T I ON E N G IN E P UL L CO RD O P ER A T I O N 8 OFF button Throttle contr ol grip Pulling in brake lev er located on left hand grip will stop mini bike. Applying the hand throttle (moving thr ottle count er clockwise ) will cause engine rpms to increase, causing mini bike to mov e for eward.
FUEL AND FUEL V AL VE OPERA TION F uel lling The capacity of the fuel tank is 4.2L (.95 gal) . Unscrew the gas cap by turning it coun ter clockwise and carefully ll the tank with unleaded gasoline through the opening . DO NO T MIX GAS AND OIL TOGETHER, THIS IS A 4-STROKE ENGINE.
W ARNING F ailing to inspect the M ini Bike bef ore operating c ould be hazardous . F ailing to per form proper maintenanc e could also be hazardous . F ailing to inspect and maintain your Mini Bike c.
1. Ensure there is fuel in fuel tank and oil in crank case. 2. Set fuel valve lever t o “ON” position 3. Place choke lev er in “ON” position 4. Star t eng ine with pull star t c ord. 5. Allow engine t o idle until engine is warm 6. Move carburetor choke lev er tow ard “OFF” position when engine has suciently warmed up .
CHECKING THE OIL Check engine oil each time prior to operating mini bike . The oil level should be between upper and lo wer lines of oil gauge . 1. Set the Mini Bike on level ground, scr ew o the oil gage plug, wipe the oil gage r od clean and then inser t the gage plug int o the crankcase again to check the oil lev el.
CHANGING THE OIL 1. Remove the “Screw Plug” located at the bottom of the engine and let the oil dr ain into an approv ed collection container . DO NO T PERFORM THIS PROCEDURE WHILE THE ENGINE IS HO T . SERIOUS BURNS C OULD RESUL T FR OM C ONT A C T WITH HOT OIL.
CHECKING & CLEANING THE AIR FIL TER CA UTION The air lter element must be in tact or the engine will suck in dust and dir t, resulting in a shor t er ser vice lif e of the engine . W ater should be prevented fr om entering int o the lter when washing the vehicle .
ADJUSTING THE THROT TLE CABLE Make sure the throttle cable is adjusted pr operly . T o adjust throttle cable, rota te adjustment nut located at the hand thr ottle. Check if the throttle twist grip has the requir ed free operating mo vement. The requir ed free opera ting movement: 2-6mm (.
ADJUSTMENT OF REAR BRAKE 1. The fron t brake hand grip should hav e free operating movemen t of 5-7mm (.2-.3in) . Adjust with free pla y adjustment bolt. 2. T o make rear brake pad adjustment, turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension.
INSPEC TION AND M AINTENANCE GREASING PROCEDURES T O THE DRIVING CHAIN 1. Shut o the engine 2. Add light amounts of machine oil or chain g rease to the driving chain. ( T oo much machine oil or chain grease ma y cause splattering to occur .) Attention: The chain should be replac ed when the adjusting limit has reached it’ s maximum.
INSPEC TION AND M AINTENANCE CL UT CH CLEANING AND MAINTENANCE After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirt y or has lack of lubrication, the clut ch will have a t endancy to stick . This will cause the Mini-Bike to want to take o bef ore throttle is applied .
VEHICLE W ASHING Cleaning the vehicle regularly can slo w down the color fading of its body and make it easier to check if there is an y damage and any oil leakage. 1. After pre-wiping, the vehicle should be washed with clean wa ter to remo ve dirty residues so as to prev ent corrosion.
INSTRUC TIONS FOR ST ORAGE If the vehicle is not going to be used for a long period of time , for example , in winter time , some steps should be taken to pr event malfunction of and damage to its components which might be caused by long stor age.
INSPEC TION AND M AINTENANCE RESUMPTION OF SER VICE AFTER ST ORAGE 1. Remove the co vering and remo ve the wooden blocks used in st oring the vehicle. Change the engine oil if the vehicle has been out of service for ov er 4 months.
MAINTENANCE SCHEDULE Each Use 1st Month or 20 hours Every 3 Months or 50 hours Every 6 Months or 100 hours Every Y ear or 300 hours Engine Oil- Check X * Engine Oil - Change X X Air F ilter-Check X * .
23 1. F uel V alve OFF Move F uel valve lever t o ON. 2. Choke OFF Move Choke L ever to ON 3. Out of fuel Refuel 4. Bad fuel; engine stor ed without treating or draining gasoline, or r efuled with bad gasoline Drain fuel and carburetor . R efuel with fresh gasoline 5.
ELEC TRICAL SCHEM A TIC Engine S witch T r ansistor Magnito Ignition C oil Spark Plug B1 B1.
Baja Motorspor ts , LL C 2801 So. F air Lane Ste . 101 T empe, AZ 85282 T el: 480-222-8280 T oll Free: 888-863-2252 ELEC TRICAL SCHEM A TIC B1.
An important point after buying a device Baja DB30 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Baja DB30 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Baja DB30 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Baja DB30 you will learn all the available features of the product, as well as information on its operation. The information that you get Baja DB30 will certainly help you make a decision on the purchase.
If you already are a holder of Baja DB30, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Baja DB30.
However, one of the most important roles played by the user manual is to help in solving problems with Baja DB30. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Baja DB30 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
